Energy-saving and environment-friendly aluminum profile machining water cooling device

By designing an aluminum profile water cooling device with components such as support frame, water cooling box, conveying roller and screen, the problems of water waste and debris pollution are solved, and the recycling of cooling water and environmental protection are realized.

CN223677772UActive Publication Date: 2025-12-16JIANGSU SHANGJIA ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202422521104.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-12-16
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Existing water-cooling devices in aluminum profile processing result in water waste and environmental pollution from processing debris.

Method used

A device comprising a support frame, a water-cooled box, a conveying roller, a screen, a water collection component, and a drive mechanism was designed. The device achieves the recycling of cooling water by circulating cooling water and separating debris using the screen, combined with a guide plate and a cooler.

Benefits of technology

It enables the recycling of water resources, reduces environmental pollution, and improves processing efficiency and environmental friendliness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223677772U_ABST
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Abstract

The utility model relates to the technical field of aluminum profile processing, and discloses an energy-saving and environment-friendly aluminum profile processing water cooling device which comprises a supporting frame, a water cooling box is fixedly installed at the upper end of the supporting frame, fixed vertical plates are fixedly installed on the two sides of the upper end of the water cooling box respectively, and a plurality of conveying rollers are rotatably installed between the two fixed vertical plates. The aluminum profile conveying device comprises a fixed vertical plate, a conveying roller is arranged on the fixed vertical plate, a driving mechanism acting on the conveying roller is arranged on the outer wall of the fixed vertical plate, a screen is arranged below the conveying roller, and dismounting and mounting mechanisms are arranged at the two ends of the screen. Through the water cooling box, the refrigerator, the water pump and the water collecting piece which are arranged, cooling water in the water cooling box can be circularly sprayed to the aluminum profile, machining chippings washed down from the cooling water can be screened down through the screen, and the blocked screen can be rapidly disassembled, assembled and replaced through the disassembling and assembling mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy processing technical field, concretely is a kind of energy-saving and environment-friendly aluminium alloy processing water cooling device. BACKGROUND

[0002] Aluminium alloy is the product made of aluminium and other alloy elements.Usually, it is first processed into castings, forgings, and foils, plates, tapes, tubes, rods, profiles, etc., and then made into products through processes such as cold bending, sawing, drilling, assembling, coloring, etc.The main metal element is aluminium, and some alloy elements are added to improve the performance of aluminium alloy.After heat treatment, the aluminium material needs to be water-cooled.

[0003] However, the existing water cooling device usually directly sprays cooling water on the aluminium alloy by using the spray head, and the sprayed cooling water is discharged through the drain pipe, which not only wastes a lot of water resources, but also directly discharges the debris on the aluminium alloy after processing with the cooling water, which is easy to pollute the environment.Therefore, an energy-saving and environment-friendly aluminium alloy processing water cooling device is proposed. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing an energy-saving and environment-friendly aluminium alloy processing water cooling device to solve the problems raised in the background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an energy-saving and environment-friendly aluminium alloy processing water cooling device, comprising a support frame, a water cooling box is fixedly installed at the upper end of the support frame, two fixed vertical plates are fixedly installed at the upper end of the water cooling box respectively, a plurality of conveying rollers are rotatably installed between the two fixed vertical plates, a drive mechanism acting on the conveying rollers is arranged on the outer wall of the fixed vertical plate, a screen is arranged below the conveying roller, a dismounting mechanism is arranged at both ends of the screen, a mounting bracket is fixedly installed at the upper end of one fixed vertical plate, a water collecting element is fixedly installed at the bottom of the mounting bracket, a plurality of spray heads are communicated at the bottom of the water collecting element, a communication pipe is fixedly connected to the side wall of the water collecting element, a water pump is fixedly communicated to the other end of the communication pipe, the other end of the water pump is in communication with the inside of the water cooling box, and a refrigerator acting on the water cooling box is further arranged on the support frame.

[0006] As a further preferred embodiment of the present technical solution, the plurality of conveying rollers are arranged in a horizontal straight line array.

[0007] As a further preferred embodiment of the present technical solution, the dismounting mechanism is composed of a fixed side plate and a winding shaft, two through grooves are horizontally arranged in the side wall of the water cooling box at both ends of the screen, and the winding shaft is wound at both ends of the screen respectively, the fixed side plate is rotatably installed at both ends of the winding shaft, and the fixed side plate is fixedly connected to the outer wall of the water cooling box.

[0008] As a further preferred embodiment of the present application, a handle is fixedly installed on the sidewall of the fixed side plate, and the handle is fixedly connected with the winding shaft.

[0009] As a further preferred embodiment of the present application, the driving mechanism comprises a motor, driving gears and transmission gears, the same end of each of the plurality of conveying rollers penetrates through the fixed vertical plate, the protruding end of each of the plurality of conveying rollers is fixedly installed with a driving gear, the driving gear is rotatably connected with the fixed vertical plate, a transmission gear is arranged between each of two adjacent driving gears, the transmission gear is rotatably connected with the fixed vertical plate, the transmission gear is meshed with the two adjacent driving gears, respectively, and the motor is arranged at the end of the conveying roller away from the driving gear, the motor is fixedly installed on the sidewall of the other fixed vertical plate, and the output shaft of the motor is fixedly connected with the conveying roller.

[0010] As a further preferred embodiment of the present application, the water cooling box is provided with two inner walls, and a guide plate is fixedly installed on each of the two inner walls and located above the two through grooves.

[0011] As a further preferred embodiment of the present application, the outer surface of the conveying roller is sandblasted.

[0012] The energy-saving and environment-friendly aluminum profile machining water cooling device has the following beneficial effects:

[0013] The driving mechanism drives the conveying roller to rotate, thereby conveying the aluminum profile on the conveying roller, the water cooling box, the refrigerator, the water pump and the water collecting element are arranged, the cooling water in the water cooling box can be circulated and sprayed on the aluminum profile, the machining scraps washed away from the cooling water can be screened through the screen, and the blocked screen can be quickly disassembled and replaced through the dismounting mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a schematic view of the overall structure of the utility model;

[0015] Figure 2 It is a schematic view of another view of the overall structure of the utility model;

[0016] Figure 3 It is a schematic view of the overall structure of the utility model;

[0017] Figure 4 It is a schematic view of the overall structure of the utility model; Figure 3 It is a schematic view of the structure of A in the utility model;

[0018] In the figure: 1, support frame; 2, water-cooled box; 3, conveying roller; 4, fixed vertical plate; 5, mounting frame; 6, communication pipe; 7, water pump; 8, motor; 9, fixed side plate; 10, winding shaft; 11, water collecting part; 12, handle; 13, refrigerator; 14, through groove; 15, screen; 16, guide plate; 17, driving gear; 18, transmission gear. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0020] The utility model provides technical schemes: Figures 1 to 4 As shown in the figure, in the embodiment, an energy-saving and environment-friendly aluminum profile processing water-cooled device, including support frame 1, the upper end of support frame 1 is fixedly installed with water-cooled box 2, the upper end of water-cooled box 2 is fixedly installed with fixed vertical plate 4 respectively on both sides, a plurality of conveying rollers 3 are rotatably installed between two fixed vertical plates 4, the plurality of conveying rollers 3 are in horizontal linear array, the outer wall of fixed vertical plate 4 is provided with driving mechanism acting on conveying roller 3, the lower of conveying roller 3 is provided with screen 15, the both ends of screen 15 are provided with dismounting mechanism, the upper end of one fixed vertical plate 4 is fixedly installed with mounting frame 5, the bottom of mounting frame 5 is fixedly installed with water collecting part 11, the bottom of water collecting part 11 is communicated with a plurality of spray heads, the side wall of water collecting part 11 is fixedly connected with communication pipe 6, the other end of communication pipe 6 is fixedly communicated with water pump 7, the other end of water pump 7 is in communication state with the inside of water-cooled box 2, support frame 1 is also provided with refrigerator 13 acting on water-cooled box 2.

[0021] Among them, the dismounting mechanism is composed of fixed side plate 9 and winding shaft 10, the both ends of screen 15 are respectively transversely across two through grooves 14 provided on the side wall of water-cooled box 2, the both ends of screen 15 are respectively wound with winding shaft 10, the both ends of winding shaft 10 are rotatably installed with fixed side plate 9, fixed side plate 9 is fixedly connected with the outer wall of water-cooled box 2, the side wall of one fixed side plate 9 is fixedly installed with handle 12, handle 12 is fixedly connected with one winding shaft 10.

[0022] When using, rotating handle 12 drives one winding shaft 10 to rotate, so that the used screen 15 in water-cooled box 2 is wound on the winding shaft 10, and the screen 15 will pull the other winding shaft 10, so that the unused screen 15 on the other winding shaft 10 is re-laid to the inside of water-cooled box 2, so that the dismounting and replacement of screen 15 are quickly realized.

[0023] The driving mechanism is composed of the motor 8, the driving gears 17 and the transmission gears 18, the same end of the plurality of conveying rollers 3 penetrates through the fixed vertical plate 4, the protruding end of the plurality of conveying rollers 3 is fixedly installed with the driving gear 17, the driving gear 17 is rotationally connected with the fixed vertical plate 4, the transmission gear 18 is arranged between the adjacent two driving gears 17, the transmission gear 18 is rotationally connected with the fixed vertical plate 4, the transmission gear 18 is meshed with the adjacent two driving gears 17, the motor 8 is arranged at the end of one conveying roller 3 away from the driving gear 17, the motor 8 is fixedly installed on the side wall of the other fixed vertical plate 4, and the output shaft of the motor 8 is fixedly connected with the conveying roller 3.

[0024] In use, the motor 8 drives one conveying roller 3 to rotate, thereby driving the driving gear 17 at the end of the conveying roller 3 to rotate, under the action of the plurality of transmission gears 18, all the driving gears 17 are synchronously driven to rotate, thereby driving all the conveying rollers 3 to rotate, and the conveying roller 3 can convey the aluminum profile placed on the upper end of the conveying roller 3.

[0025] The two inner walls of the water cooling box 2 are fixedly installed with the flow guide plates 16, and the two flow guide plates 16 are located above the two through grooves 14.

[0026] The flow guide plates 16 can guide the sprayed cooling water, and prevent the sprayed cooling water from flowing out of the through grooves 14.

[0027] The outer surface of the conveying roller 3 is subjected to sanding treatment.

[0028] In this way, the friction between the conveying roller 3 and the aluminum profile can be improved, and the slipping condition between the aluminum profile and the conveying roller 3 can be avoided.

[0029] The utility model provides a kind of energy-saving and environment-friendly aluminium profile processing water cooling device, and specific working principle is as follows:

[0030] In use, the processed aluminum profile is placed on the conveying roller 3, the motor 8 is started to drive one conveying roller 3 to rotate, thereby driving the drive gear 17 at the end of the conveying roller 3 to rotate, under the action of the plurality of transmission gears 18, all the drive gears 17 will synchronously start to rotate, thereby driving all the conveying rollers 3 to rotate, the conveying roller 3 can convey the aluminum profile placed on the upper end thereof, in the process of conveying the aluminum profile, the water pump 7 is started to guide the cooling water in the water cooling box 2 to the water collecting piece 11 through the connecting pipe 6, and spray the aluminum profile through the spray head at the bottom of the water collecting piece 11, thereby cooling the aluminum profile, the used cooling water will fall into the water cooling box 2 again through the screen 15, the screen 15 can screen the machining debris washed down in the cooling water, the water in the water cooling box 2 can be cooled by the refrigerating device 13, when the screen 15 is blocked after long time use, the handle 12 is rotated to drive one winding shaft 10 to rotate, thereby winding the used screen 15 in the water cooling box 2 on the winding shaft 10, and the screen 15 will pull the other winding shaft 10, thereby laying the unused screen 15 on the other winding shaft 10 to the inside of the water cooling box 2 again, thereby quickly realizing the disassembly and replacement of the screen 15.

[0031] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be substantially changed without departing from the spirit and the scope of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An energy-saving and environment-friendly water cooling device for aluminum profile processing, comprising a support frame (1), characterized in that: The upper end of the support frame (1) is fixedly installed with a water cooling box (2), the upper end of the water cooling box (2) is fixedly installed with a fixed vertical plate (4) on each side, a plurality of conveying rollers (3) are rotatably installed between the two fixed vertical plates (4), a driving mechanism for the conveying rollers (3) is arranged on the outer wall of the fixed vertical plate (4), a screen (15) is arranged below the conveying rollers (3), a dismounting mechanism is arranged at the two ends of the screen (15), the upper end of one fixed vertical plate (4) is fixedly installed with a mounting frame (5), the bottom of the mounting frame (5) is fixedly installed with a water collecting piece (11), a plurality of nozzles are communicated at the bottom of the water collecting piece (11), a communication pipe (6) is fixedly connected to the side wall of the water collecting piece (11), the other end of the communication pipe (6) is fixedly communicated with a water pump (7), the other end of the water pump (7) is in communication with the inside of the water cooling box (2), and a refrigerator (13) for the water cooling box (2) is further arranged on the support frame (1).

2. The energy-saving and environment-friendly water cooling device for aluminum profile machining according to claim 1, characterized in that: A plurality of the conveying rollers (3) are arranged in a horizontal linear array.

3. The energy-saving and environment-friendly water cooling device for aluminum profile machining according to claim 1, characterized in that: The dismounting mechanism is composed of a fixed side plate (9) and a winding shaft (10), two ends of the screen (15) respectively traverse two through grooves (14) formed in the side wall of the water cooling box (2), and the two ends of the screen (15) are respectively wound around the winding shaft (10). The two ends of the winding shaft (10) are rotatably installed with the fixed side plate (9), and the fixed side plate (9) is fixedly connected to the outer wall of the water cooling box (2).

4. The energy-saving and environment-friendly water cooling device for aluminum profile machining according to claim 3, characterized in that: A handle (12) is fixedly installed on the side wall of one fixed side plate (9), and the handle (12) is fixedly connected to one winding shaft (10).

5. The energy-saving and environment-friendly water cooling device for aluminum profile machining according to claim 1, characterized in that: The driving mechanism is composed of a motor (8), a driving gear (17) and a transmission gear (18), the same end of a plurality of the conveying rollers (3) penetrates the fixed vertical plate (4), the protruding end of each of the plurality of conveying rollers (3) is fixedly installed with the driving gear (17), the driving gear (17) is rotatably connected to the fixed vertical plate (4), the transmission gear (18) is arranged between adjacent two driving gears (17), the transmission gear (18) is rotatably connected to the fixed vertical plate (4), the transmission gear (18) is meshed with its adjacent two driving gears (17), and one end of the conveying roller (3) away from the driving gear (17) is provided with the motor (8). The motor (8) is fixedly installed on the side wall of the other fixed vertical plate (4), and the output shaft of the motor (8) is fixedly connected to the conveying roller (3).

6. The energy-saving and environment-friendly water cooling device for aluminum profile machining according to claim 3, characterized in that: Two inner walls of the water cooling box (2) are respectively fixedly installed with a flow guide plate (16), and the two flow guide plates (16) are respectively located above the two through grooves (14).

7. The energy-saving and environment-friendly water cooling device for aluminum profile machining according to claim 1, characterized in that: The outer surface of the conveying roller (3) is subjected to sanding treatment.