Carbonization rotary kiln inner pipe supporting disc chuck

By designing the inner tube support disc of the carbonization rotary kiln, the problems of easy deformation and heat loss of the tube support device at high temperature are solved, thereby reducing stress deformation and heat loss, and improving the stability and energy efficiency of the equipment.

CN223678211UActive Publication Date: 2025-12-16SHANXI FENDA MASCH MFG CO LTD +1
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Patent Information

Application Number
CN202423312931.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The tube support device of the existing carbonization rotary kiln is prone to deformation at high temperatures, resulting in excessive stress and increased heat loss.

Method used

The carbonization rotary kiln uses an inner tube to support the flower disc, which is connected by an annular plate structure and an arc plate to reduce the contact area with the kiln body, thereby reducing stress deformation and heat loss.

Benefits of technology

It effectively fixes the tubes, reduces the impact of stress deformation, lowers heat loss, and improves equipment stability and energy efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rotary kilns, and provides a carbonization rotary kiln inner pipe supporting disc chuck which reduces the influence of stress deformation and reduces heat energy loss. According to the technical scheme, the inner tube supporting disc chuck of the carbonization rotary kiln comprises a disc body, the disc body is of an annular plate structure, a plurality of tube nest rings are evenly fixed to the inner edge of the disc body, and a plurality of arc-shaped notches are formed in the outer edge of the disc body.
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Description

TECHNICAL FIELD

[0001] The carbonization rotary kiln inner tube support flower disc belongs to the technical field of rotary kilns. BACKGROUND

[0002] The carbonization rotary kiln is a kind of kiln body in which a plurality of tubes are arranged, and the tubes are filled with materials, and hot gas is continuously introduced into the kiln body to exchange heat with the materials in the tubes to realize the effect of closed carbonization. The tubes arranged in the kiln body need to be fixed and supported at intervals to avoid deformation or damage under the action of high temperature for a long time. However, the current kiln body tube support fixing device contacts the kiln body too much, which can cause stress deformation and affect the connection, and the large area of the support connection part can cause the heat energy loss to increase. SUMMARY

[0003] In order to solve one of the above technical defects, the utility model provides a carbonization rotary kiln inner tube support flower disc, which reduces the influence of stress deformation and reduces heat energy loss.

[0004] In order to solve the above technical problems, the utility model adopts the technical scheme of: a carbonization rotary kiln inner tube support flower disc, which comprises a disc body, the disc body is a ring-shaped plate structure, a plurality of tube rings are uniformly fixed on the inner edge of the disc body, and a plurality of arc-shaped notches are formed on the outer edge of the disc body.

[0005] The tube ring is a circular ring structure, and the bottom of the tube ring is embedded in the inner edge of the disc body.

[0006] The upper parts of two adjacent tube rings are fixedly connected through a plurality of arc plates, and the arc plates are fixedly connected through a connecting plate.

[0007] The disc body, the tube ring, the arc plate and the connecting plate are integrally formed.

[0008] The thickness of the tube ring and the arc plate is greater than the thickness of the disc body and the connecting plate.

[0009] The carbonization rotary kiln inner tube support flower disc provided by the utility model effectively fixes the tubes in the kiln, is connected with the inner wall of the kiln, reduces the influence of stress deformation, reduces the influence of heat conduction, and reduces heat energy loss.

[0010] Other features and advantages of the utility model will be described in the subsequent specification, and some of them will become apparent from the specification, or will be understood by implementing the utility model. The purpose and other advantages of the utility model can be achieved and obtained by the content indicated in the written specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0011] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute undue limitations on the present application. In the drawings:

[0012] Figure 1 It is a structural schematic diagram of the present application;

[0013] Figure 2 It is a sectional structure schematic diagram of the present application. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the present application will be described clearly and completely below in combination with the embodiments in the present application. Obviously, the described embodiments are a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0015] As Figures 1-2 shown, the carbonization rotary kiln inner tube supporting flower disc of the present application comprises a disc body 1, the disc body 1 is a ring-shaped plate structure, a plurality of tube column rings 2 are uniformly fixed on the inner edge of the disc body 1, and a plurality of arc-shaped notches 3 are formed on the outer edge of the disc body 1.

[0016] The tube column ring 2 is a circular ring structure, and the bottom of the tube column ring 2 is embedded in the inner edge of the disc body 1.

[0017] The upper parts of two adjacent tube column rings 2 are fixedly connected through a plurality of arc plates 4, and the plurality of arc plates 4 are fixedly connected through a connecting plate 5.

[0018] The disc body 1, the tube column ring 2, the arc plate 4 and the connecting plate 5 are integrally formed.

[0019] The thicknesses of the tube column ring 2 and the arc plate 4 are greater than the thicknesses of the disc body 1 and the connecting plate 5.

[0020] The carbonization rotary kiln inner tube supporting flower disc provided by the present application can effectively fix the tube column in the kiln, and is connected with the inner wall of the kiln at points. The point connection here refers to a long linear complete connection different from the traditional circular ring. The connecting part has a gap, so that the stress deformation has a margin, thereby reducing the influence of stress deformation. At the same time, due to the reduction of the contact area, the influence of heat conduction can also be reduced, and the energy consumption can be reduced. Figure 1 As shown in the figure, it is only a structure example of the present application, and the size of the arc-shaped notch 3 is determined according to the actual situation in actual use, so as to determine the size of the point connection between the disc body 1 and the inner wall of the rotary kiln.

[0021] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship based on the drawings shown, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0022] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0023] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or integrated; can be mechanically connected, or electrically connected or can communicate with each other; can be directly connected, or indirectly connected through an intermediate medium, can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0024] Although the preferred embodiments of the utility model have been described, those skilled in the art can make further changes and modifications to the embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.

[0025] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and the equivalent technology thereof, the utility model also intends to include these modifications and variations.

Claims

1. A spider for supporting the inner tube of a carbonization rotary kiln, characterized in that: The application relates to a disc body (1) which is a ring-shaped plate structure, and a plurality of column pipe rings (2) are uniformly fixed to the inner edge of the disc body (1), and a plurality of arc-shaped notches (3) are formed in the outer edge of the disc body (1).

2. The carbonization rotary kiln inner tube support spider of claim 1, wherein: The column pipe ring (2) is a circular ring structure, and the bottom of the column pipe ring (2) is embedded in the inner edge of the disc body (1).

3. The carbonization rotary kiln inner tube support spider of claim 2, wherein: The upper parts of two adjacent column pipe rings (2) are fixedly connected through a plurality of arc plates (4), and the arc plates (4) are fixedly connected through a connecting plate (5).

4. The carbonization rotary kiln inner tube support spider of claim 3, wherein: The disc body (1), the column pipe ring (2), the arc plate (4) and the connecting plate (5) are integrally formed.

5. The carbonization rotary kiln inner tube support spider of claim 3, wherein: The thicknesses of the column pipe ring (2) and the arc plate (4) are greater than those of the disc body (1) and the connecting plate (5).