Rope climbing equipment for nondestructive inspection of existing hidden framing glass curtain wall panel assembly structure
By using the rope-climbing equipment's mounting module and image acquisition module, and leveraging thermal imaging technology and cameras to acquire images, the problem of non-destructive testing for inspecting hidden-frame glass curtain wall panels has been solved, reducing the difficulty and cost of high-altitude operations and achieving stable image acquisition.
Patent Information
- Application Number
- CN202422785489.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In the existing technology, the inspection of the lower support strip of the hidden frame or horizontal semi-hidden frame glass curtain wall panel requires manual disassembly of the panel, which makes high-altitude operation difficult, expensive and destructive, and it is difficult to achieve non-destructive testing for appearance defects in narrow spaces.
Design a rope climbing device, including a mounting module, an image acquisition module, and a power braking module. The mounting module is equipped with a camera and a thermal infrared imager. The device is moved by the power braking module. Thermal imaging images are obtained by irradiating the support strip with a heat lamp to capture the temperature difference. Combined with the images acquired by the camera, non-destructive inspection can be achieved.
It enables non-destructive inspection of the assembly structure of frameless glass curtain wall panels, reduces the difficulty and cost of high-altitude operations, and can reliably acquire image information to determine the setting of support strips.
Smart Images

Figure CN223679116U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to building curtain wall inspection high altitude operation equipment instrument field, concretely relates to a kind of for existing hidden frame glass curtain wall panel assembly structure nondestructive inspection's rope climbing equipment. BACKGROUND
[0002] In the safety inspection and identification of existing curtain wall, the panel assembly structure of curtain wall needs to be inspected. For hidden frame and semi-hidden frame glass curtain wall, according to Article 5.6.6 of "Technical Code for Glass Curtain Wall Engineering" (JGJ 102-2003), the lower end of each glass of hidden frame or horizontal semi-hidden frame glass curtain wall should be provided with two aluminum alloy or stainless steel brackets, the brackets should be able to bear the gravity load of the glass, and the length should not be less than 100 mm, the thickness should not be less than 2 mm, and the height should not exceed the outer surface of the glass. A gasket should be provided on the bracket. According to Article 6.2.10 of "Glass Curtain Wall Engineering Quality Inspection Standard" (JGJ / T 139-2020), the installation quality of hidden frame glass curtain wall assembly should meet the following requirements: 1. The glass panel assembly should be installed firmly, the fixed point distance should meet the design requirements and should not be greater than 300 mm, and self-tapping screws should not be used to fix the glass panel. 5. The lower part of the hidden frame glass panel should be provided with brackets to support the glass, the length of the bracket should not be less than 100 mm, the thickness should not be less than 2 mm, and a gasket should be provided on the bracket. The bracket of hollow glass should be able to hold the outer glass. Currently, for hidden frame or horizontal semi-hidden frame glass curtain wall, the inspection of the bracket under the panel is mostly done by manually cutting the glass sealant and disassembling the existing panel for inspection. After the inspection is completed, the panel is reinstalled, foam rods are inserted, and weather-resistant glue is applied again. The entire process is a manual destructive inspection, and the process often involves high-altitude disassembly, installation, and glue application, which is difficult to work, and the labor cost and measure cost are relatively high.
[0003] The thermal conductivity of aluminum alloy is about 200 (w / m·k), while the thermal conductivity of silicone weather-resistant glue is about 0.2 (w / m·k). In a natural state, the temperature of the aluminum alloy bracket and the weather-resistant glue is close. If the inspection area is locally heated, the temperature of the aluminum alloy bracket rises faster than that of the weather-resistant glue. At this time, the thermal imager can obtain a thermal image with a clear temperature difference, which can be used to judge the setting of the bracket and achieve the purpose of nondestructive inspection of the hidden frame curtain wall panel assembly structure.
[0004] For appearance defect inspection of narrow space curtain wall outer edge, common manual spiderman inspection and unmanned aerial vehicle inspection cannot meet the inspection needs under this working condition. A miniature device that can automatically climb and take pictures can effectively solve this problem. UTILITY MODEL CONTENTS
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model aims at providing a rope climbing equipment for nondestructive inspection of existing hidden frame glass curtain wall panel assembly structure.
[0006] The utility model solves technical scheme that technical problem thereof adopts:
[0007] A rope climbing equipment for nondestructive inspection of existing hidden frame glass curtain wall panel assembly structure, including carrying module, image acquisition module and power brake module,
[0008] The image acquisition module is located in the carrying module, and the image acquisition module includes a camera, a thermal infrared thermal imager, a heat lamp and a power supply device;
[0009] The power brake module includes a rope climbing machine, a traction rope, a track rope and a movable pulley assembly, the rope climbing machine is matched with the traction rope and can move relative to the traction rope, one end of the rope climbing machine is connected with the carrying module, the track rope is slidingly matched with the carrying module, the movable pulley assembly is arranged in the carrying module, and the movable pulley assembly is provided with a guide portion through which the track rope passes.
[0010] Preferably, the carrying module includes a platform plate, a vertical plate and a support rod;
[0011] The platform plate includes a first platform plate, a second platform plate and a third platform plate arranged in parallel from top to bottom, and the vertical plate and the support rod are used to connect adjacent first platform plates and second platform plates and adjacent second platform plates and third platform plates.
[0012] Preferably, the camera is fixed to the first platform plate, the thermal infrared thermal imager is fixed to the second platform plate, the heat lamp and the power supply device are fixed to the third platform plate, and the power supply device is electrically connected with the heat lamp.
[0013] Preferably, the first platform plate and the second platform plate are provided with clamp pieces for fixing the camera and the thermal infrared thermal imager.
[0014] Preferably, the movable pulley assembly includes a longitudinal pulley assembly and a transverse pulley assembly, the longitudinal pulley assembly is arranged in the first platform plate, the transverse pulley assembly is arranged in the second platform plate, and the longitudinal pulley assembly and the transverse pulley assembly have the same structure.
[0015] The longitudinal pulley assembly includes two pulley pieces, the guide portion is formed between the two pulley pieces, the pulley pieces of the longitudinal pulley assembly are arranged in a longitudinal straight line, and the pulley pieces of the transverse pulley assembly are arranged in a transverse straight line.
[0016] Preferably, the number of track ropes is two and arranged at two ends of the rope climber respectively, and the number and position of the movable pulley assemblies are arranged corresponding to the track ropes.
[0017] Preferably, the bottom of the rope climber is provided with a connecting rod, one end of the connecting rod is connected with the first platform plate.
[0018] Preferably, the connecting rod comprises a middle connecting rod and side connecting rods, the side connecting rods are arranged at two sides of the middle connecting rod respectively, the bottom of the middle connecting rod and the side connecting rods is provided with a threaded part, and the first platform plate is provided with a threaded hole matched with the threaded part.
[0019] Preferably, the rope climber comprises a driving motor and a driving wheel, the driving end of the driving motor is connected with the driving wheel, and the driving wheel is provided with a rope groove matched with the traction rope.
[0020] Preferably, a plurality of rope nails are arranged in the rope groove.
[0021] Compared with the prior art, the beneficial effects of the present application include:
[0022] The rope climbing equipment of the present application is used for non-destructive inspection of existing hidden frame glass curtain wall panel assembly structure, the image acquisition module is arranged on the carrying module, the carrying module is moved through the power brake module, the target is irradiated through the heat lamp, the temperature rising speed of the aluminum alloy supporting strip is faster than that of the weather-resistant glue, at this time, the thermal imager can obtain the thermal imaging image with obvious temperature difference, and the camera can also be used to acquire the image acquisition, the guide part of the movable pulley assembly can ensure the stability of the moving process of the carrying module relative to the track rope, and prevent the shaking of the carrying module from affecting the image acquisition. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0024] Fig. 1 It is a structure schematic view of the present application in perspective direction.
[0025] Fig. 2 It is a structure schematic view of the present application in front view direction.
[0026] Fig. 3 It is a structure schematic view of the present application in front view direction.
[0027] Among them:
[0028] 1-Mounting module, 101-First platform plate, 102-Second platform plate, 103-Third platform plate, 104-Clamping component, 105-Vertical plate, 106-Support rod;
[0029] 2-Image acquisition module, 201-Camera, 202-Thermal infrared thermal imager, 203-Hot lamp, 204-Power supply device;
[0030] 3-Power braking module, 301-Rope climbing machine, 3011-Drive motor, 3012-Drive wheel, 3013-Rope anchor, 302-Traction rope, 303-Railway rope, 304-Center connecting rod, 305-Side connecting rod, 306-Longitudinal pulley assembly, 307-Transverse pulley assembly. Detailed Implementation
[0031] To better understand the above-mentioned objectives, features, and advantages of this utility model, it will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. Many specific details are set forth in the following description to provide a thorough understanding of this utility model; the described embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0033] Example:
[0034] like Figs. 1-3 As shown, this embodiment provides a rope climbing device for non-destructive inspection of the assembly structure of existing hidden frame glass curtain wall panels, including a mounting module 1, an image acquisition module 2, and a power braking module 3.
[0035] Image acquisition module 2 is mounted on module 1. Image acquisition module 2 includes camera 201, thermal infrared thermal imager 202, thermal lamp 203 and power supply device 204.
[0036] The power brake module 3 comprises a rope climber 301, a traction rope 302, a track rope 303 and a movable pulley assembly, the rope climber 301 is matched with the traction rope 302 and can move relative to the traction rope 302, one end of the rope climber 301 is connected with the carrying module 1, the track rope 303 is slidingly matched with the carrying module 1, and the movable pulley assembly is arranged on the carrying module 1 and is provided with a guide portion through which the track rope 303 passes.
[0037] The rope climbing equipment of the embodiment is used for nondestructive inspection of the existing hidden frame glass curtain wall panel assembly structure, the image acquisition module 2 is arranged on the carrying module 1, the carrying module 1 is moved through the power brake module 3, the target is irradiated through the heat lamp 203, the temperature rising speed of the aluminum alloy support strip is faster than that of the weather-resistant glue, at this time, the thermal imaging instrument can obtain the thermal imaging image with obvious temperature difference, and the camera 201 can also be used to acquire the image acquisition, and the guide portion of the movable pulley assembly can ensure the stability of the movement of the carrying module 1 relative to the track rope 303 and prevent the shaking of the carrying module 1 from affecting the image acquisition.
[0038] Specifically, because the thermal conductivity coefficient of the aluminum alloy is about 200 (w / m·k), and the thermal conductivity coefficient of the silicone weather-resistant glue is about 0.2 (w / m·k), at normal temperature, the temperatures of the aluminum alloy support strip and the weather-resistant glue are close, and the obvious thermal imaging image cannot be obtained; the target is irradiated through the carried heat lamp 203, the temperature rising speed of the aluminum alloy support strip is faster than that of the weather-resistant glue, at this time, the thermal imaging instrument can obtain the thermal imaging image with obvious temperature difference.
[0039] The specific structure of the carrying module 1 of the embodiment is as follows: comprising a platform plate, a vertical plate 105 and a support rod 106.
[0040] The platform plate comprises a first platform plate 101, a second platform plate 102 and a third platform plate 103 arranged in parallel from top to bottom, and the vertical plate 105 and the support rod 106 are used for connecting adjacent first platform plate 101 and second platform plate 102 and adjacent second platform plate 102 and third platform plate 103.
[0041] Specifically, the camera 201 is fixed to the first platform plate 101, the thermal infrared thermal imaging instrument 202 is fixed to the second platform plate 102, the heat lamp 203 and the power supply device 204 are fixed to the third platform plate 103, and the power supply device 204 is electrically connected with the heat lamp 203.
[0042] Meanwhile, the first platform plate 101 and the second platform plate 102 are provided with clamp pieces 104 for fixing the camera 201 and the thermal infrared thermal imaging instrument 202. The clamp pieces 104 can be selected from stabilizer devices for clamping the camera 201 and other equipment on the market, and are fixed and installed on the first platform plate 101 and the second platform plate 102 through screws.
[0043] The platform plates above form a layered structure through the first platform plate 101, the second platform plate 102 and the third platform plate 103 arranged in parallel from top to bottom, so that the components of the image acquisition module 2 can be reasonably arranged to prevent interference between the components and facilitate installation and maintenance. The support rod 106 is arranged to increase the stability of the overall structure of the platform plate.
[0044] The dynamic pulley assembly of the embodiment includes a longitudinal pulley assembly and a transverse pulley assembly, the longitudinal pulley assembly is arranged on the first platform plate 101, the transverse pulley assembly is arranged on the second platform plate 102, and the longitudinal pulley assembly and the transverse pulley assembly have the same structure;
[0045] The longitudinal pulley assembly includes two pulley members, a guide portion is formed between the two pulley members, the pulley members of the longitudinal pulley assembly are arranged in a longitudinal straight line, and the pulley members of the transverse pulley assembly are arranged in a transverse straight line.
[0046] Specifically, the number of track ropes 303 is two and they are arranged at both ends of the rope climbing machine 301, and the number and position of the dynamic pulley assembly are arranged corresponding to the track ropes 303.
[0047] Because the rope climbing machine 301 will rotate relative to the traction rope 302 during movement, which will further affect the image acquisition, the longitudinal pulley assembly and the transverse pulley assembly are arranged along the length direction of the track rope 303 and form a transverse direction guide portion and a longitudinal direction guide portion, so that the carrying module 1 is limited by the transverse and longitudinal guide portions in the interface direction relative to the track rope 303, thereby preventing the carrying module 1 from rotating relative to the track rope 303, and ensuring the stability of the movement of the carrying module 1. Moreover, the track ropes 303 are arranged at both ends of the traction rope 302, and the track ropes 303 and the traction rope 302 are independently arranged and do not interfere with each other, further ensuring the stability of the movement of the carrying module.
[0048] The bottom of the rope climbing machine 301 of the embodiment is provided with a connecting rod, one end of the connecting rod is connected with the first platform plate 101.
[0049] Specifically, the connecting rod includes a middle connecting rod 304 and a side connecting rod 305, the side connecting rod 305 is arranged at both sides of the middle connecting rod 304, the bottom of the middle connecting rod 304 and the side connecting rod 305 is provided with a threaded portion, and the first platform plate 101 is provided with a threaded hole matched with the threaded portion.
[0050] The above connecting structure makes the rope climbing machine 301 and the carrying module 1 in a rigid connection structure, so that the rope climbing machine 301 can stably drive the carrying module 1 to move, and the threaded portion and the threaded hole between the connecting rod and the carrying module 1 are used for connection, which facilitates installation and disassembly.
[0051] The rope climbing machine 301 of the embodiment comprises a driving motor 3011 and a driving wheel 3012, the driving end of the driving motor 3011 is connected with the driving wheel 3012, and the driving wheel 3012 is provided with a rope groove matched with the traction rope 302.
[0052] Specifically, a plurality of rope nails 3013 are arranged in the rope groove.
[0053] In the above structure, the driving wheel 3012 is driven to rotate by the driving motor 3011, a plurality of rope nails 3013 are arranged in the rope groove of the driving wheel 3012, the rope nails 3013 can be inserted into the traction rope 302 wound in the rope groove, the friction between the traction rope and the driving wheel 3012 is increased to prevent slipping, when the driving wheel 3012 rotates, the traction rope 302 moves in the rope groove of the driving wheel 3012, so that the rope climbing machine 301 moves relative to the traction rope 302.
[0054] In summary, the rope climbing equipment of the present application is used for nondestructive inspection of the existing hidden frame glass curtain wall panel assembly structure, reliable image information of the glass curtain wall surface at high altitude and judgment of whether the sealing glue is internally assembled with aluminum alloy pressing block and metal supporting strip can be obtained without the help of external high-altitude operation personnel.
[0055] The above is only a preferred embodiment of the present application, and does not limit the present application in any form, so any modification, equivalent change and modification of the above embodiment according to the technical essence of the present application, which does not deviate from the technical solution content of the present application, still belongs to the scope of the technical solution of the present application.
Claims
1. A rope climbing apparatus for non-destructive inspection of existing framed glass curtain wall panel assembly configurations, characterized by, The utility model relates to a kind of aerial vehicle, including: carrying module, image acquisition module and power brake module; The image acquisition module is provided in the carrying module, and the image acquisition module includes a camera, a thermal infrared thermal imager, a heat lamp and a power supply device; The power brake module includes a rope climber, a traction rope, a track rope and a movable pulley assembly, the rope climber cooperates with the traction rope and can move relative to the traction rope, one end of the rope climber is connected to the carrying module, the track rope is in sliding cooperation with the carrying module, and the movable pulley assembly is provided in the carrying module. The carrying module includes a platform plate, a vertical plate and a support rod.
2. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 1, wherein, The platform plate includes a first platform plate, a second platform plate and a third platform plate arranged in parallel from top to bottom, and the vertical plate and the support rod are used to connect adjacent first platform plates and second platform plates and adjacent second platform plates and third platform plates. The camera is fixed to the first platform plate, the thermal infrared thermal imager is fixed to the second platform plate, the heat lamp and the power supply device are fixed to the third platform plate, and the power supply device is electrically connected to the heat lamp.
3. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 2, wherein, The first platform plate and the second platform plate are provided with clamp pieces for fixing the camera and the thermal infrared thermal imager.
4. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 3, wherein, The movable pulley assembly includes a longitudinal pulley assembly and a transverse pulley assembly, the longitudinal pulley assembly is provided in the first platform plate, the transverse pulley assembly is provided in the second platform plate, and the longitudinal pulley assembly and the transverse pulley assembly have the same structure.
5. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 2, wherein, The longitudinal pulley assembly includes two pulley pieces, the guide portion is formed between the two pulley pieces, the pulley pieces of the longitudinal pulley assembly are arranged in a longitudinal straight line, and the pulley pieces of the transverse pulley assembly are arranged in a transverse straight line. The number of track ropes is two, and each track rope is provided at one end of the rope climber.
6. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 5, wherein, The bottom of the rope climber is provided with a connecting rod, one end of the connecting rod is connected to the first platform plate.
7. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 2, wherein, The connecting rod includes a middle connecting rod and side connecting rods, the side connecting rods are respectively provided on both sides of the middle connecting rod, the bottom of the middle connecting rod and the side connecting rods is provided with a threaded portion, and the first platform plate is provided with a threaded hole matched with the threaded portion.
8. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 7, wherein, The rope climber includes a drive motor and a drive wheel, the drive end of the drive motor is connected to the drive wheel, and the drive wheel is provided with a rope groove matched with the traction rope.
9. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 1, wherein, A plurality of rope nails are arranged in the rope groove.
10. The rope climbing apparatus for non-destructive inspection of existing framed glass wall panel assembly configurations of claim 9, wherein,