E-bend waveguide positioning and splicing tool

Abstract

The utility model relates to an E-bend waveguide positioning and splicing tool, an E-bend waveguide is formed by symmetrically splicing two waveguide units, the positioning and splicing tool comprises two pressing plates, each pressing plate comprises two branch plates which are perpendicular to each other, one side face of each branch plate is provided with a groove, the two pressing plates are arranged on the two sides of the two waveguide units respectively, and the two pressing plates are arranged on the two sides of the two waveguide units respectively. The two sides of the two waveguide units are embedded into the grooves of the two pressing plates respectively, one ends of the two waveguide units are in butt joint, the two pressing plates are connected through bolts, and the two waveguide units are clamped between the two pressing plates; according to the tool, the two waveguide units are clamped and positioned through the two pressing plates, so that the splicing ends of the two waveguide units are in accurate butt joint, welding or gluing and other operations are carried out after clamping, the phenomenon of dislocation at the splicing position is avoided, and the splicing strength and quality are guaranteed.

Description

Technical Field

[0001] This utility model relates to a positioning and splicing fixture for an E-bend waveguide, belonging to the field of bend waveguide manufacturing technology. Background Technology

[0002] Due to structural and transmission requirements, waveguide transmission lines are typically composed of straight waveguides of varying lengths, H-bend waveguides of varying angles and lengths, and E-bend waveguides. To accommodate adjustments during assembly, a flexible waveguide or extension waveguide section is sometimes added. H-bend and E-bend waveguides are generally fabricated from straight waveguides and then spliced ​​together. The angle and perpendicularity of this splicing play a crucial role in the energy transmission direction. For example, an E-bend waveguide is formed by splicing two straight waveguides with beveled surfaces. Therefore, the splicing angle is particularly important in E-bend waveguides; the perpendicularity generally needs to be accurate to two decimal places. Traditional E-bend waveguides are formed by welding or gluing. Manual welding or gluing results in inconsistent quality, is prone to misalignment, and has low strength at the splice joints. Manually welded products are easily deformed or even cracked during assembly, and the quality is even worse after secondary welding. Utility Model Content

[0003] In order to solve the problems existing in the prior art, this utility model provides a positioning and splicing fixture for locating waveguides and ensuring splicing quality.

[0004] To achieve the above objectives, the technical solution proposed by this utility model is as follows: an E-bend waveguide positioning and splicing fixture, wherein the E-bend waveguide is symmetrically spliced ​​from two waveguide units, the positioning and splicing fixture includes two pressure plates, each pressure plate includes two mutually perpendicular branch plates, each branch plate has a groove on one side surface, the two pressure plates are respectively disposed on both sides of the two waveguide units, the two sides of the two waveguide units are respectively embedded in the grooves of the two pressure plates, and one end of the two waveguide units is connected, the two pressure plates are connected by bolts, and the two waveguide units are clamped between the two pressure plates.

[0005] A further design of the above technical solution is as follows: the branch plate is set in a direction perpendicular to the corresponding waveguide unit, and the two waveguide units are set in directions perpendicular to each other.

[0006] The two pressure plates are provided with corresponding connection holes, and the two pressure plates are connected to each other by bolts set in the two connection holes.

[0007] The branch plate has a connecting hole on each side corresponding to the groove, and the connecting holes on the two pressure plates are also provided accordingly. The two pressure plates are connected by four bolts.

[0008] The two branch plates have countersunk grooves on their opposite sides corresponding to the connection holes.

[0009] The positioning splicing tool further comprises a positioning plate provided with a connecting portion connected with two branch plates of a pressing plate and a positioning portion for positioning the two waveguide units, and the splicing ends of the two waveguide units abut on the positioning portion.

[0010] The two waveguide units are provided with inclined surfaces at the ends away from the pressing plate, and the positioning portion is provided with a positioning surface abutting against the inclined surfaces of the two waveguide units, so that the two inclined surfaces are located in the same plane.

[0011] The positioning plate further comprises a supporting table, and the two waveguide units are supported on the top surface of the supporting table at the ends away from the pressing plate, and the bottom surface of the groove is located in the same plane as the top surface of the supporting table.

[0012] The height of the positioning portion is higher than the height of the top surface of the supporting table.

[0013] The connecting portion is provided with a positioning groove matched with the end of the branch plate, and the end of the branch plate is connected with the connecting portion by being embedded in the positioning groove.

[0014] The positioning splicing tool has the advantages that:

[0015] The positioning splicing tool can clamp and position the two waveguide units for splicing, so that the splicing ends of the two waveguide units are accurately butted, and then welding or gluing operation is performed after clamping, so that the misalignment phenomenon at the splicing position is avoided, and the strength and quality of splicing are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view and a top view of the pressing plate in the first embodiment of the utility model;

[0017] Figure 2 It is a schematic view of E-bent waveguide splicing;

[0018] Figure 3 It is a schematic view of positioning E-bent waveguide by one pressing plate;

[0019] Figure 4 It is a schematic view of positioning E-bent waveguide by two pressing plates;

[0020] Figure 5 It is a schematic view of connecting E-bent waveguide after positioning by two pressing plates;

[0021] Figure 6 It is a front view and a top view of the positioning plate in the second embodiment of the utility model;

[0022] Figure 7 It is a schematic view of connecting one pressing plate with the positioning plate in the second embodiment of the utility model;

[0023] Figure 8 It is a schematic view of positioning E-bent waveguide after connecting one pressing plate with the positioning plate;

[0024] In the figure: 1 - waveguide unit, 11 - splicing surface, 12 - inclined surface, 2 - pressing plate, 21 - recess, 22 - connecting hole, 3 - bolt, 4 - positioning plate, 41 - positioning part, 42 - positioning groove, 43 - supporting platform. DETAILED DESCRIPTION

[0025] The utility model will be explained in detail below in combination with the drawings and specific embodiments.

[0026] Embodiment one

[0027] As shown in the figure, the upper part is the front view of the E-bend waveguide positioning and splicing tool in the embodiment, and the lower part is the top view. As shown in the figure, the E-bend waveguide positioning and splicing tool comprises two pressing plates 2, and the two pressing plates 2 are used for clamping the E-bend waveguide. Figure 1 The E-bend waveguide is symmetrically spliced by two waveguide units 1. As shown in the figure, the waveguide unit 1 is processed from a straight waveguide, and the straight waveguide is cut at one end to form a splicing surface 11 at an angle of 45°, and the splicing surface 11 is cut perpendicularly to form an inclined surface 12.

[0028] Figure 2 The pressing plate 2 comprises two branch plates which are arranged perpendicularly to each other, and the two branch plates are each provided with a recess 21 on one side surface. As shown in the figure, the width of the recess 21 matches the width of the waveguide unit 1, and the waveguide unit 1 can be embedded in the recess 21.

[0029] The two waveguide units 1 are respectively embedded in the two recesses 21 of one pressing plate 2, the positions of the two waveguide units 1 are adjusted so that the splicing surfaces 11 of the splicing ends of the two waveguide units 1 are butted, then the other pressing plate 2 is connected with the two waveguide units 1 from the other side of the two waveguide units 1, the other side of the two waveguide units 1 is embedded in the pressing plate 2, and finally the two pressing plates 2 are connected by using the bolt 3, so that the two waveguide units 1 are clamped between the two pressing plates 2, the splicing surfaces 11 of the two waveguide units 1 are kept in the butted state, the subsequent welding or gluing is facilitated, and dislocation does not occur. Figure 3 Figure 4 In the embodiment, the setting direction of the branch plate is perpendicular to the setting direction of the corresponding waveguide unit 1, so that the setting directions of the two waveguide units 1 are perpendicular to each other. Figure 5

[0030]

[0031] ​​​​In this embodiment, each branch plate of the pressure plate 2 has a connecting hole 22 on both sides corresponding to the groove 21, for a total of four connecting holes 22. The connecting holes 22 on the two pressure plates 2 are correspondingly provided, and the two pressure plates 2 are connected by four bolts 3 set in the connecting holes 22. On the opposite side of the two pressure plates 2, there is a countersunk groove at the corresponding connecting hole 22 for setting the bolts 3. When the two waveguide units 1 are connected to the first pressure plate 2, the bolts can be first set in the connecting hole 22 of the pressure plate 2. The bolt head is located in the countersunk groove, which allows the pressure plate 2 to fit against the workbench surface and prevents it from tilting due to the bolt head, making operation convenient.

[0032] Example 2

[0033] The positioning and splicing fixture in this embodiment is basically the same as that in Embodiment 1, except that it further includes a positioning plate 4, such as... Figure 6 As shown, the upper part is the front view of the E-bend waveguide positioning and splicing fixture in this embodiment, and the lower part is the top view. The positioning plate 4 has connecting parts at both ends that connect to two branch plates of a pressure plate 2, and positioning parts 41 for positioning two waveguide units 1. The connecting parts have positioning grooves 42 that match the ends of the branch plates. The ends of the branch plates are connected to the connecting parts by embedding the positioning grooves 42. Figure 7 As shown; the positioning plate 4 also includes a support platform 43, the positioning part 41 is higher than the support platform 43, and the side of the positioning part 41 facing the support platform 43 forms a positioning surface.

[0034] Combination Figure 8 As shown, a pressure plate 2 is connected to a positioning plate 4 and placed on a workbench. The bottom surface of the groove 21 is at the same height as the top surface of the support platform 43, so that the bottom surface of the groove 21 and the top surface of the support platform 43 are on the same plane. This ensures that the waveguide unit 1 will not tilt when placed on the groove 21 and the support platform 43. A bolt is installed in the connecting hole 22 of the pressure plate 2. Then, two waveguide units 1 are respectively embedded into the groove 21 of the pressure plate 2. The ends of the two waveguide units 1 away from the pressure plate 2 are supported on the top surface of the support platform 43. The waveguide units 1 are pushed so that the inclined surface 12 of one end abuts against the positioning surface of the positioning part 41. The two inclined surfaces 12 are in the same plane, so the splicing surfaces 11 of the two waveguide units 1 are spliced ​​together, ensuring the splicing accuracy of the two waveguide units 1. Then, another pressure plate 2 is connected to clamp the two waveguide units 1.

[0035] The technical solutions of this utility model are not limited to the above embodiments. All technical solutions obtained by equivalent substitution fall within the scope of protection claimed by this utility model.

Claims

1. A positioning and splicing fixture for an E-bend waveguide, wherein the E-bend waveguide is symmetrically spliced ​​from two waveguide units, characterized in that: The positioning and splicing tool comprises two pressing plates, each of which comprises two branch plates arranged perpendicularly to each other, and each of the branch plates is provided with a groove on one side thereof; the two pressing plates are arranged on the two sides of the two waveguide units respectively, the two sides of the two waveguide units are embedded in the grooves of the two pressing plates respectively, and the two waveguide units are butted at one end; the two pressing plates are connected by bolts to clamp the two waveguide units therebetween.

2. The E-bend waveguide positioning and splicing tool according to claim 1, wherein: The branch plates are arranged perpendicularly to the corresponding waveguide units, and the two waveguide units are arranged perpendicularly to each other.

3. The E-bend waveguide positioning and splicing tool according to claim 2, wherein: The two pressing plates are connected to each other by bolts arranged in the connecting holes.

4. The E-bend waveguide positioning and splicing tool according to claim 3, wherein: The branch plates are provided with connecting holes on the sides corresponding to the grooves, and the connecting holes on the two pressing plates are arranged correspondingly, and the two pressing plates are connected by four bolts.

5. The E-bend waveguide positioning and splicing tool of claim 4, wherein: The opposite sides of the two branch plates are provided with countersunk grooves at positions corresponding to the connecting holes.

6. The E-bend waveguide positioning and splicing tool according to any one of claims 1 to 5, wherein: The positioning plate is provided with connecting portions connected to the two branch plates of one pressing plate and positioning portions for positioning the two waveguide units, and the butted ends of the two waveguide units are located on the positioning portions.

7. The E-bend waveguide positioning and splicing tool of claim 6, wherein: The ends of the two waveguide units away from the pressing plates are provided with inclined surfaces, and the positioning portions are provided with positioning surfaces, the positioning surfaces are located against the inclined surfaces of the two waveguide units, and the two inclined surfaces are located on the same plane.

8. The E-bend waveguide positioning and splicing tool according to claim 7, wherein: The positioning plate further comprises a supporting table, the ends of the two waveguide units away from the pressing plates are supported on the top surface of the supporting table, and the bottom surface of the groove and the top surface of the supporting table are located on the same plane.

9. The E-bend waveguide positioning and splicing tool of claim 8, wherein: The height of the positioning portions is higher than the height of the top surface of the supporting table.

10. The E-bend waveguide positioning and splicing tool of claim 9, wherein: The connecting portions are provided with positioning grooves matched with the end portions of the branch plates, and the end portions of the branch plates are connected to the connecting portions by being embedded in the positioning grooves.

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