Dough cutting device for making biscuits

Abstract

The utility model provides a dough dividing device for making biscuits, which is characterized in that a bearing plate is fixedly provided with a driving device, the driving device is in driving connection with a rotating disk, the rotating disk is provided with a die orifice, the die orifice is fixedly provided with a bearing mechanism, and the bearing mechanism comprises a base plate, a template and a movable part, an oil spraying device, a feeding device, a pre-drying device, a collecting device and a jacking guide rail are fixedly mounted on the bearing plate, the rotating disc drives the mold opening to rotate, the oil spraying device oils the mold opening to facilitate demolding of formed biscuits, an air cylinder of the feeding device drives a pressing plate to extrude dough in a charging barrel, and the mold opening is filled with the dough; the die orifice filled with the dough is pre-dried by the pre-drying device, so that biscuits in the die orifice are shaped, when the die orifice passes through the jacking guide rail, the roller pressure rises under the action of the jacking guide rail, at the moment, the movable piece is jacked up, the template is jacked up by the movable piece, the formed biscuits in the die orifice are jacked out, and then the biscuits are collected by the collecting device. Dough segmentation is rapidly completed, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to biscuit processing technical field, concretely relates to a dough cutting device for making biscuits. BACKGROUND

[0002] Biscuits are a kind of food made of cereal powder (or bean powder, potato powder) as main raw material, which can add or not add sugar, oil and other raw materials, through powder mixing (or slurry mixing), molding, baking (or frying) and other processes, and also includes food with butter, egg white, cocoa, chocolate and other ingredients added between products, on surface or inside before or after cooking.

[0003] In the biscuit making process, first, flour and water are mixed to knead dough, and then the dough is cut into small pieces of appropriate size for subsequent baking process. However, the existing dough cutting is mostly manual cutting, which is very low in production efficiency. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a dough cutting device for making biscuits to solve the problems in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a dough cutting device for making biscuits, comprising a bearing plate, the bearing plate is fixedly installed with a driving device, the driving device is drivingly connected with a rotating disc, the rotating disc is provided with a die mouth, the die mouth is fixedly installed with a supporting mechanism, the supporting mechanism comprises a base plate, a template and a movable piece, the base plate is movably installed with the movable piece through an assembly opening, one end of the movable piece is movably installed with a roller, the other end of the movable piece is fixedly installed with the template, the base plate is fixedly installed with a fixed plate, the fixed plate is elastically abutted with the movable piece through a spring, the bearing plate is fixedly installed with an oil injection device, a feeding device, a pre-drying device, a collecting device and a jacking guide rail, the feeding device comprises a fixed frame, a barrel and a cylinder, the fixed frame is fixedly installed with the barrel and the cylinder, the barrel is movably installed with a pressing plate, and the cylinder is drivingly connected with the pressing plate.

[0006] Preferably, the movable piece is provided with a plug-in hole, the template is provided with a plug-in column, and the plug-in column is fixedly plugged into the plug-in hole.

[0007] Preferably, the template is made of stainless steel.

[0008] Preferably, the barrel is provided with a scraper.

[0009] Preferably, the barrel is fixedly installed with a material collecting box, and the material collecting box is provided with a shaving knife.

[0010] Compared with the prior art, the utility model has the beneficial effects that:

[0011] The utility model discloses a drive device drives the rotation of the rotating disc, is equipped with the die orifice on the rotating disc, the die orifice is installed with the support mechanism, and the support mechanism includes the base plate, the template and the movable element, and the die orifice and the template cooperate and form the mould for the division of dough, and the movable element one end swing installation has the gyro wheel, and the fixed mounting of oil injection device, feeding device, pre -drying device, collection device and the jacking guide rail has on the support plate, and the rotating disc drives the rotation of the die orifice, and the die orifice passes through oil injection device, feeding device, pre -drying device and collection device in proper order, and oil injection device gives the die orifice oil, and the biscuit demoulding of forming is convenient, and the cylinder drive pressure plate extrusion dough in the material cylinder of feeding device, and make dough fill the die orifice, and fill the dough die orifice and pass through pre -drying device and carry out pre -drying, and make the biscuit in the die orifice and shape, and when the die orifice passes through the jacking guide rail, the gyro wheel is pressed under the action of the jacking guide rail and elevates, at this moment, make the movable element and be jacked up, and the movable element will go up the template, and make the biscuit in the die orifice and eject, and again through the collection device and collect the biscuit, and the dough division of quick completion improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is the first kind of visual angle structure view of the utility model.

[0013] Figure 2 It is the second kind of visual angle structure view of the utility model.

[0014] Figure 3 It is the first kind of visual angle structure view of the support mechanism of the utility model.

[0015] Figure 4 It is the explosion structure view of the support mechanism of the utility model.

[0016] Figure 5 It is the structure view of the movable element of the utility model.

[0017] Figure 6 It is the first kind of visual angle structure view of the feeding device of the utility model.

[0018] Figure 7 It is the second kind of visual angle structure view of the feeding device of the utility model.

[0019] Marked in the drawing: support plate 1, drive device 2, rotating disc 3, die orifice 4, support mechanism 5, base plate 6, template 7, movable element 8, assembly opening 9, gyro wheel 10, fixed plate 11, spring 12, oil injection device 13, feeding device 14, pre -drying device 15, collection device 16, jacking guide rail 17, fixed frame 18, material cylinder 19, cylinder 20, pressure plate 21, hole 22, column 23, scraper 24, material collecting box 25, skiving cutter 26. DETAILED DESCRIPTION

[0020] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Embodiment one:

[0022] As shown in Figures 1-7 The utility model provides a kind of dough dividing device for making biscuit, including bearing plate 1, the driving device 2 of this bearing plate 1 fixed installation is drivenly connected with rotary disc 3, rotary disc 3 is equipped with die 4, die 4 is fixedly installed with supporting mechanism 5, supporting mechanism 5 includes base plate 6, template 7 and movable element 8, base plate 6 is movably installed movable element 8 by assembly opening 9, movable element 8 one end movably installed gyro wheel 10, movable element 8 other end is fixedly installed template 7, base plate 6 is fixedly installed with fixed plate 11, fixed plate 11 is elastically abutted with movable element 8 by spring 12, bearing plate 1 is fixedly installed with oil injection device 13, feeding device 14, pre-drying device 15, collecting device 16 and jacking guide rail 17, feeding device 14 includes fixed frame 18, barrel 19 and pneumatic cylinder 20, fixed frame 18 is fixedly installed barrel 19 and pneumatic cylinder 20, barrel 19 movably installs pressing plate 21, pneumatic cylinder 20 is drivenly connected pressing plate 21. Movable element 8 is equipped with insertion hole 22, template 7 is equipped with insertion column 23, insertion column 23 is fixedly inserted insertion hole 22. The material of template 7 is stainless steel. Barrel 19 is equipped with scraper 24. Barrel 19 is fixedly installed with material collecting box 25, material collecting box 25 is equipped with shaving cutter 26.

[0023] Through the above technical scheme, the utility model discloses a drive device 2 drives rotary disc 3 to rotate, is equipped with die 4 on rotary disc 3, die 4 installs and supports the mechanism 5, and the mechanism 5 includes base plate 6, template 7 and movable element 8, and die 4 and template 7 cooperate and form the mould for the division dough, and one end movable mounting has the gyro wheel 10 of movable element 8, and the fixed mounting of supporting plate 1 has oil injection device 13, feeding device 14, pre-drying device 15, collection device 16 and jacking guide 17, and rotary disc 3 drives die 4 to rotate, and die 4 passes through oil injection device 13, feeding device 14, pre-drying device 15 and collection device 16 in turn, and oil injection device 13 oils die 4, and it is convenient for the biscuit demoulding of forming, and the cylinder 20 of feeding device 14 drives the pressing plate 21 extrusion dough in material cylinder 19, and makes dough fill up die 4, and the die 4 of filling dough passes through pre-drying device 15 and carries out pre-drying, and makes the biscuit in die 4 and shapes, and when die 4 passes through jacking guide 17, the gyro wheel 10 is pressed in jacking guide 17 under the action and elevates, at this moment, make movable element 8 be jacked up, and movable element 8 simultaneously jacks up template 7, and the biscuit of forming in die 4 is ejected, and again through collection device 16, the biscuit is collected, and the dough division is rapidly completed, and the production efficiency is improved.

[0024] Example two:

[0025] As Figures 1-7 shown, the utility model discloses a drive device is fixedly installed on supporting plate 2. Drive device is driven to connect with rotary disc, makes rotary disc can rotate around the center axis. The periphery of rotary disc is evenly provided with a plurality of dies, and each die is fixedly installed with a supporting mechanism. The supporting mechanism is composed of a base plate, a template and a movable element. The base plate is movably connected with the movable element through an assembly opening. One end of the movable element is movably installed with a roller, and the other end is fixedly installed with the template. A fixed plate is also fixedly installed on the base plate. The fixed plate is in an elastic abutting state with the movable element through a spring. An oil injection device, a feeding device, a pre-drying device, a collection device and a jacking guide are also fixedly installed on the supporting plate. These devices are arranged in sequence along the rotation direction of the rotary disc. The feeding device includes a fixed frame, a material cylinder and a cylinder. The material cylinder and the cylinder are fixedly installed on the fixed frame. A pressing plate is movably installed in the material cylinder, and the cylinder is drivingly connected with the pressing plate.

[0026] In use, the drive device drives the rotary disc to rotate. When the die rotates to the oil injection device, the oil injection device sprays edible oil into the die to prevent the dough from sticking. Then, the die rotates to the feeding device, and the cylinder pushes the pressing plate to press the dough in the material cylinder into the die. Then, the die passes through the pre-drying device to preliminarily dry and shape the dough (biscuit). When the die rotates to the jacking guide, the roller on the movable element contacts the jacking guide, pushing the movable element to rise and driving the template to eject the formed biscuit from the die. Finally, the collection device collects the ejected biscuit.

[0027] The supporting mechanism plays a key role throughout the process. The base plate is connected to the movable part through the assembly opening, allowing the movable part to move vertically and drive the template movement. The roller at one end of the movable part cooperates with the jacking guide rail to realize the ejection action of the biscuit. The template is fixedly installed at the other end of the movable part, and the template is provided with a pattern to produce biscuits with different appearances. The fixed plate on the base plate is in elastic abutment with the movable part through the spring, so that the movable part can return to the initial position when it is not subjected to external force.

[0028] The design of the feeding device ensures that the dough can be evenly filled into the die. The fixed frame provides stable support for the barrel and the air cylinder, and the air cylinder drives the pressing plate to move up and down in the barrel to press the dough into the die. This design makes the dough division process more accurate and efficient.

[0029] The dough division device realizes automatic division and molding of the dough through the cooperation of various components. The continuous rotation of the rotating disc enables the entire process to be continuous, greatly improving production efficiency. At the same time, the reasonable arrangement of each process ensures the quality and consistency of the dough division. This design not only solves the problem of low efficiency of traditional manual dough division, but also improves the quality stability of the product.

[0030] Example three:

[0031] As Figures 1-7 shown, the movable part is provided with a plug-in hole, and the template is provided with a plug-in column corresponding to the plug-in hole. The plug-in column can be fixedly plugged into the plug-in hole, thereby firmly connecting the template with the movable part. This design allows the template to be easily replaced to meet the production needs of biscuits with different patterns.

[0032] Specifically, the plug-in hole on the movable part is cylindrical and is distributed on the surface of the movable part in contact with the template. The number and distribution of the plug-in hole are determined according to the size and shape of the template to ensure that the template can be stably installed on the movable part.

[0033] When replacing the template, the operator only needs to pull out the old template, and the plug-in column will be detached from the plug-in hole. Then, align the plug-in column of the new template with the plug-in hole on the movable part, and press gently to complete the installation. This plug-in design greatly simplifies the template replacement process, reduces the replacement time, and improves the production efficiency.

[0034] The template is made of stainless steel, which has multiple advantages. First, stainless steel has good corrosion resistance and wear resistance, which can maintain the shape and surface finish of the template for a long time, ensuring the quality of biscuit molding. Second, stainless steel is easy to clean and disinfect, meeting the hygiene requirements of food production. Finally, stainless steel has good heat conduction performance, which is beneficial to the rapid molding of the dough.

[0035] The template of stainless steel material also has magnetism, which is ingeniously used to simplify the disassembly process. The operator can use a magnet to adsorb and disassemble the template. In specific operation, only need to put the strong magnet close to the surface of the template, the magnetic force will overcome the friction between the plug-in column and the plug-in hole, so that the template is easily separated from the movable part. This method of magnetic force assisted disassembly not only saves labor, but also avoids damage to the template caused by using tools.

[0036] Embodiment four:

[0037] As shown in Figures 1-7 The utility model discloses a material cylinder is provided with a scraper. The function of the scraper is to further compact the dough in the die hole after the dough is pressed into the die hole by the pressing plate. The material cylinder is vertically fixed on the fixed frame. The bottom opening of the material cylinder corresponds to the die hole on the rotating disc. The inner wall of the material cylinder is smooth to facilitate the smooth falling of the dough. The capacity of the material cylinder is designed according to the production requirement and can accommodate enough dough to meet the needs of continuous production.

[0038] The pressing plate is installed in the material cylinder and can move up and down under the drive of the air cylinder. The shape of the pressing plate matches the inner cavity of the material cylinder and can uniformly press the dough towards the bottom of the material cylinder. The material of the pressing plate is food-grade stainless steel, which is smooth and easy to clean.

[0039] The scraper is fixedly installed at the bottom opening of the material cylinder. The position of the scraper is slightly lower than the bottom of the material cylinder. The scraper is made of wear-resistant and corrosion-resistant material, which is hard rubber or food-grade plastic. The width of the scraper is equivalent to the opening of the bottom of the material cylinder, and the length is greater than the diameter of the die hole.

[0040] During use, when the die hole containing dough rotates to the position below the material cylinder, the air cylinder pushes the pressing plate to move downward. The pressing plate presses the dough in the material cylinder into the die hole. At this time, due to the pressure, part of the dough will be slightly higher than the surface of the die hole. Then, the die hole continues to rotate and passes through the scraper, which will scrape the dough protruding from the surface of the die hole and further compact the dough. The quality of the biscuit is improved.

[0041] Embodiment five:

[0042] As shown in Figures 1-7 The utility model discloses a material cylinder is provided with a scraper. The function of the scraper is to further compact the dough in the die hole after the dough is pressed into the die hole by the pressing plate. The material cylinder is vertically fixed on the fixed frame. The bottom opening of the material cylinder corresponds to the die hole on the rotating disc. The inner wall of the material cylinder is smooth to facilitate the smooth falling of the dough. The capacity of the material cylinder is designed according to the production requirement and can accommodate enough dough to meet the needs of continuous production.

[0043] The shaving knife is installed at the front end of the collection box, close to the surface of the rotating disc. The shaving knife is made of high-hardness stainless steel material, and the blade is polished to ensure the cutting effect. The length of the shaving knife is slightly larger than the diameter of the die opening, and the width is equivalent to the opening of the collection box. The installation angle of the shaving knife is accurately adjusted to achieve the best cutting effect.

[0044] During the dough dividing process, after the pressing plate presses the dough into the die opening, the die opening continues to rotate. When the die opening passes the shaving knife, the shaving knife will cut the dough protruding from the surface of the die opening. The cut-off corners enter the collection box. This process ensures that the surface of the dough in each die opening is flat, laying the foundation for the subsequent shaping of the cookies with beautiful appearance.

[0045] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0046] The above description is only to illustrate the technical solutions of the present application, not to limit, and other modifications or equivalent replacements of the technical solutions of the present application made by those skilled in the art should be covered in the scope of the claims of the present application, as long as they do not deviate from the spirit and scope of the technical solutions of the present application.

Claims

1. A dough dividing device for making biscuits, comprising a support plate to which a drive device is fixedly mounted, the drive device drivingly connecting a rotating disc, characterised in that, The rotating disc is provided with a die orifice, the die orifice is fixedly installed with a supporting mechanism, the supporting mechanism comprises a base plate, a template and a movable piece, the base plate is movably installed with the movable piece through an assembling opening, one end of the movable piece is movably installed with a roller, the other end of the movable piece is fixedly installed with the template, the base plate is fixedly installed with a fixed plate, the fixed plate is elastically abuts against the movable piece through a spring, the supporting plate is fixedly installed with an oil injection device, a feeding device, a pre-drying device, a collecting device and a jacking guide rail, the feeding device comprises a fixed frame, a material cylinder and a cylinder, the fixed frame is fixedly installed with the material cylinder and the cylinder, the material cylinder is movably installed with a pressing plate, and the cylinder is drivingly connected with the pressing plate.

2. A dough dividing apparatus for making biscuits as claimed in claim 1 wherein, The movable piece is provided with a plug-in hole, the template is provided with a plug-in column, and the plug-in column is fixedly plugged into the plug-in hole.

3. A dough dividing apparatus for making biscuits according to claim 2, wherein The template is made of stainless steel.

4. The dough dividing apparatus of claim 1 wherein, The material cylinder is provided with a scraper.

5. The dough dividing apparatus of claim 1 wherein, The material cylinder is fixedly installed with a material collecting box, and the material collecting box is provided with a scraping knife.

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