Rolling bar cleaning machine
By introducing a cleaning mechanism and a discharge drying mechanism into the roller washer, the problems of residual impurities in the feeding section and poor drying effect in the discharge section of the roller washer were solved, achieving a more efficient corn cleaning and drying effect.
Patent Information
- Application Number
- CN202423255852.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Existing high-pressure roller washing machines tend to leave corn silk and impurities in the feeding section, and the drying effect in the discharge section is not good, which affects the quality and efficiency of corn washing.
The design includes a cleaning mechanism and a discharge drying mechanism. The cleaning mechanism uses silicone scrapers to remove impurities from the rollers, while the discharge drying mechanism uses electric heating and rotating partition plates inside the annular shell to achieve drying.
It effectively cleans impurities from the rollers, extends the drying time of corn, improves the cleaning effect and efficiency, reduces residues, and enables the recycling of water.
Smart Images

Figure CN223684047U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to corn cleaning equipment technical field more specifically, the utility model relates to a kind of roll cleaning machine. BACKGROUND
[0002] Corn becomes popular food of public increasingly because its unique nutrient composition, and more than half of market share in market is occupied by quick-frozen fresh corn, and the requirement of public to corn taste is also increasingly higher, and process and equipment of quick-frozen corn also propose increasingly higher requirement;Especially corn cleaning link, corn cleaning is to clean corn silk and insect egg impurities on the surface of corn, and whether corn is cleaned influences the processing quality of corn.
[0003] According to the search, the Chinese patent with the publication number CN222112810U discloses a high-pressure roll cleaning machine, which is applied in the technical field of corn cleaning equipment, and the technical solution points are as follows: a roll conveyor is arranged above the roll conveyor to wash the corn; a water collecting tank is arranged below the roll conveyor to collect and discharge the sewage after washing the corn, and a water collecting tank is arranged below the water collecting tank to collect the sewage; a microfilter is connected with the water collecting tank and used for filtering the sewage, the microfilter is connected with the spraying mechanism, and the microfilter filters the sewage and then sends it to the spraying mechanism to realize the recycling of water; the technical effect is that the degree of automation is high, the fresh corn can be washed and processed continuously and in batches without manual operation, the sewage after washing the corn can be filtered and purified to realize the recycling of water and save production cost.
[0004] However, the above-mentioned high-pressure roll cleaning machine has the following problems in actual use: in the feeding section of the roll conveyor, some corn silk or sticky substances are attached to the surface of the roll, and it is difficult to clean them in the feeding and conveying process; and the above-mentioned high-pressure roll cleaning machine uses a drying machine to dry the washed corn in the discharging section, but due to the limited length of the discharging section and the continuous flow of the washed corn, the separate drying machine cannot achieve the ideal drying effect. UTILITY MODEL CONTENTS
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a roll cleaning machine.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of roll cleaning machine, including fixed frame, the top of one end of the fixed frame is connected with roll feeding section, the end of the roll feeding section is connected with roll conveying section, the end of the roll conveying section is provided with roll discharge section, the outer wall of the fixed frame is provided with control switch outside roll conveying section, the top of the roll conveying section is provided with spray part, and the bottom of roll conveying section is connected with water collecting tank, the lower portion of the water collecting tank is provided with water tank, the bottom of the fixed frame is provided with cleaning mechanism near the position of roll feeding section, the lower portion of the cleaning mechanism is provided with waste box, the end of the roll discharge section is provided with the inclinedly arranged discharge slide platform of bottom, the lower portion of the discharge slide platform is provided with annular shell, the lower portion of the annular shell is provided with conveying belt, and annular shell is inclinedly arranged, the inside of the annular shell is provided with discharge drying mechanism, and the top and bottom of annular shell are provided with inlet and outlet respectively, the outside wall of the top of annular shell is provided with guide block on the side of inlet, the outside wall of the annular shell is fixedly connected with connecting frame by bolt between the fixed frame.
[0007] As a further improvement of the utility model technical scheme, the inside of the roll feeding section, the roll conveying section and the roll discharge section is provided with a plurality of parallelly arranged roll structures for conveying corn, the inside of the spray part is provided with a plurality of pipe bodies with high-pressure spray heads, the pipe bodies and the bottom of the water tank are connected by a water pump for liquid delivery, and the inside of the water tank is provided with a plurality of filter screens.
[0008] As a further improvement of the utility model technical scheme, the cleaning mechanism comprises two horizontal rods connected in parallel to the outer wall of the end of the fixed frame, two vertical plates are symmetrically connected to the top of the two horizontal rods, a screw rod is connected between the top of the two vertical plates, a second motor is mounted to the outer wall of the top of one of the vertical plates to drive the rotation of the screw rod, a movable seat is connected to the outside of the screw rod, an L-shaped frame is fixedly connected to the top end of the movable seat, a vertical rod is fixedly connected to the top end of the L-shaped frame, a top plate is fixedly connected to the top end of the vertical rod, and a scraping strip made of silica gel is arranged on the top of the top plate.
[0009] As a further improvement of the utility model technical scheme, the inside of the movable seat is provided with an internal thread hole matched with the external thread structure of the screw rod, and a limiting rod is inserted into the bottom of the movable seat and arranged in parallel with the screw rod.
[0010] As a further improvement of the utility model technical scheme, the two ends of the limiting rod are fixedly welded to the inner walls of the two vertical plates, and a hole is arranged in the inside of the movable seat for the limiting rod to pass through.
[0011] As a further improvement to the technical solution of this utility model, the discharge drying mechanism includes a mesh partition connected inside the annular shell and located on the same side as the inlet and outlet. A rotary heating part is provided on one side of the mesh partition, and a drainage part is provided on the other side of the mesh partition. A drain outlet communicating with the drainage part is provided on the bottom outer wall of the annular shell.
[0012] As a further improvement to the technical solution of this utility model, the rotary heating part includes an inner shell disposed inside the annular shell, an annular cavity is provided between the inner shell and the annular shell, and a plurality of first electric heaters are installed in the annular cavity at equal intervals. The rotary heating part also includes a frustum installed in the middle of the annular shell between the inlet and the outlet. The outer wall of the frustum is connected in the annular shape at equal intervals to a plurality of partition plates on the inner side of the inner shell, and a plurality of mounting grooves are arranged in the annular shape at equal intervals at the edge of the frustum. A second electric heater is installed inside each mounting groove. A first motor for driving the frustum to rotate is installed on the outer wall of the middle part of the annular shell.
[0013] The beneficial effects of this utility model are:
[0014] 1. By setting up a cleaning mechanism, when in use, the second motor is started to drive the screw to rotate. The movable seat is kept moving horizontally under the limit of the limit rod, which in turn drives the silicone scraper to keep running horizontally to clean the corn silk and other impurities remaining on the roller feeding section. Because the scraper itself is soft and deformable, it can partially clean the residue on the roller whether the roller is moving or stopped, thereby effectively reducing the amount of corn silk and other impurities remaining on the roller.
[0015] 2. By setting up an annular shell and installing a discharge drying mechanism inside the annular shell, during use, the first motor, the first electric heater, and the second electric heater are started. At this time, the truncated cone rotates, and multiple partition plates rotate as well. The corn entering from the top of the annular shell is placed in the cavity between two partition plates and gradually rotates. The operation of the first and second electric heaters keeps the interior of the annular shell at a relatively high temperature. At the same time, the annular shell and its internal structure remain in an inclined state. After the washed corn is placed in the cavity between the partition plates, the moisture passes through the mesh plate into the drainage section. The moisture generated during the rotation drying process can also enter the drainage section and then be discharged from the drain outlet. When the cavity between the two partition plates rotates to the discharge outlet position, the corn in the cavity falls from the discharge outlet to the conveyor belt for conveying, thereby extending the drying time and length of the washed corn and buffering the outflow of washed corn. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 Figure 1 is a structural schematic diagram of the cleaning mechanism in the utility model.
[0018] Figure 3 Figure 2 is a schematic diagram of the bottom of the scraping strip cleaning roller in the utility model.
[0019] Figure 4 Figure 3 is a schematic diagram of the internal structure of the annular shell in the utility model.
[0020] Figure 5 Figure 4 is a schematic diagram of the connection and inclined state structure of the mesh partition plate inside the annular shell in the utility model.
[0021] The reference signs are as follows: 1, fixed frame; 2, roller feeding section; 3, roller conveying section; 4, spraying part; 5, water receiving groove; 6, water receiving tank; 7, roller discharging section; 8, control switch; 9, cleaning mechanism; 10, waste tank; 11, discharging slide table; 12, annular shell; 13, material guide block; 14, connecting frame; 15, conveying belt; 16, first motor; 17, inner shell; 18, annular cavity; 19, first electric heater; 20, circular table; 21, mounting groove; 22, second electric heater; 23, partition plate; 24, feeding port; 25, discharging port; 26, drainage port; 27, mesh partition plate; 901, horizontal rod; 902, vertical plate; 903, screw rod; 904, limiting rod; 905, movable seat; 906, second motor; 907, L-shaped frame; 908, vertical rod; 909, top plate; 910, scraping strip. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] As shown in the accompanying drawings Figures 1-5The rolling cleaning machine shown includes a fixed frame 1, one end of the fixed frame 1 is connected with a rolling feeding section 2, the end of the rolling feeding section 2 is connected with a rolling conveying section 3, the end of the rolling conveying section 3 is provided with a rolling discharging section 7, the outer wall of the fixed frame 1 is provided with a control switch 8 outside the rolling conveying section 3, the top of the rolling conveying section 3 is provided with a spraying part 4, and the bottom of the rolling conveying section 3 is connected with a water collecting groove 5, the lower part of the water collecting groove 5 is provided with a water collecting tank 6, the end of the fixed frame 1 is provided with a cleaning mechanism 9 near the bottom of the rolling feeding section 2, the lower part of the cleaning mechanism 9 is provided with a waste tank 10, the end of the rolling discharging section 7 is provided with an inclined discharging sliding table 11, the lower part of the discharging sliding table 11 is provided with an annular shell 12, the lower part of the annular shell 12 is provided with a conveying belt 15, and the annular shell 12 is inclined, the inside of the annular shell 12 is provided with a discharging drying mechanism, and the top and bottom of the annular shell 12 are respectively provided with an inlet 24 and an outlet 25, the outer wall of the top of the annular shell 12 is provided with a guide block 13 on one side of the inlet 24, and the outer wall of the annular shell 12 is connected with the outer wall of the fixed frame 1 through bolt fixing.
[0024] The inside of the rolling feeding section 2, the rolling conveying section 3 and the rolling discharging section 7 is provided with a plurality of parallel rolling structures for conveying corn, the inside of the spraying part 4 is provided with a plurality of pipe bodies with high-pressure spray heads, the pipe bodies are connected with the bottom of the water collecting tank 6 through a water pump, and the inside of the water collecting tank 6 is provided with a plurality of filter screens, which are not shown in the figure and can be specifically designed according to the structure of the patent cited in the background art.
[0025] As shown in the accompanying Figures 1-3 The cleaning mechanism 9 includes two horizontal rods 901 connected in parallel to the outer wall of the end of the fixed frame 1, two vertical plates 902 are symmetrically connected to the top of the two horizontal rods 901, a screw rod 903 is connected between the top of the two vertical plates 902, a second motor 906 is mounted on the outer wall of the top of one of the vertical plates 902 to drive the rotation of the screw rod 903, a movable seat 905 is connected to the outside of the screw rod 903, an L-shaped frame 907 is fixedly connected to the top end of the movable seat 905, a vertical rod 908 is fixedly connected to the top end of the L-shaped frame 907, a top plate 909 is fixedly connected to the top end of the vertical rod 908, a silicone scraping strip 910 is arranged on the top of the top plate 909, an internal thread hole matched with the external thread structure of the screw rod 903 is arranged in the inside of the movable seat 905, a limiting rod 904 is inserted into the bottom of the movable seat 905 and arranged in parallel with the screw rod 903, the two end portions of the limiting rod 904 are welded and fixed to the inner wall of the two vertical plates 902, and a hole for the limiting rod 904 to pass through is arranged in the inside of the movable seat 905, so as to facilitate the cleaning of the corn hairs and other impurities remaining on the rolling of the rolling feeding section 2 during use.
[0026] As shown in the accompanying Figure 1 and the accompanying Figures 4-5As shown, the discharge drying mechanism comprises a net partition plate 27 connected inside the annular shell 12 on the same side of the feed port 24 and the discharge port 25, one side of the net partition plate 27 is provided with a rotary heating part, and the other side of the net partition plate 27 is provided with a drainage part, the bottom outer wall of the annular shell 12 is provided with a drainage port 26 in communication with the drainage part, the rotary heating part comprises an inner shell 17 arranged inside the annular shell 12, an annular cavity 18 is arranged between the inner shell 17 and the annular shell 12, a plurality of first electric heaters 19 are annularly and equidistantly arranged inside the annular cavity 18, the rotary heating part further comprises a circular table 20 installed in the middle of the annular shell 12 between the feed port 24 and the discharge port 25, a plurality of partition plates 23 are annularly and equidistantly connected to the outer wall of the circular table 20 on the inner side of the inner shell 17, and a plurality of mounting grooves 21 are annularly and equidistantly arranged at the edge of the circular table 20, and a second electric heater 22 is arranged in each mounting groove 21, and a first motor 16 is arranged on the middle outer wall of the annular shell 12 to drive the circular table 20 to rotate, so that the drying effect of the discharged corn after cleaning can be effectively achieved.
[0027] Working principle: the utility model discloses a roll cleaning machine, and the specific structure is as follows Figures 1-5As shown, the corn is fed from the roller feeding section 2 and conveyed to the roller conveying section 3, and then flows out from the roller discharging section 7, wherein high-pressure cleaning is completed at the position of the roller conveying section 3, the cleaned water flows into the water receiving tank 6 through the water receiving groove 5, and is filtered and then pumped out for continuous spraying, in the technical solution, the cleaning mechanism 9 and the waste tank 10 are arranged at the bottom position close to the roller feeding section 2, in use, the second motor 906 is started to drive the screw rod 903 to rotate, the movable seat 905 moves in the horizontal direction under the limitation of the limiting rod 904, and then the silicone material scraping strip 910 moves in the horizontal direction to clean the corn silk and other impurities remaining on the roller of the roller feeding section 2, since the scraping strip 910 is soft and deformable, the residual material on the roller can be partially cleaned in the active or stopped state of the roller, thereby effectively reducing the corn silk and other impurities remaining on the roller.
[0028] In the drawings of the utility model, only the structures related to the embodiments of the utility model are involved, other structures can refer to the structures designed in the patent documents cited in the background, and the same embodiments and different embodiments of the utility model can be combined with each other under the condition of no conflict.
[0029] Finally, the above-mentioned is only the preferred embodiment of the utility model, and is not used for limiting the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A roller washing machine, comprising a fixed frame (1), wherein a roller feeding section (2) is connected to the top of one end of the fixed frame (1), a roller conveying section (3) is connected to the end of the roller feeding section (2), a roller discharge section (7) is provided at the end of the roller conveying section (3), a control switch (8) is provided on the outer wall of the fixed frame (1) outside the roller conveying section (3), a spray section (4) is provided on the top of the roller conveying section (3), and a water receiving tank (5) is connected to the bottom of the roller conveying section (3), and a water receiving box (6) is provided below the water receiving tank (5), characterized in that: The fixed frame (1) one end is close to the bottom position of the roll rod feeding section (2) and is provided with a cleaning mechanism (9), the lower side of the cleaning mechanism (9) is provided with a waste box (10), the end of the roll rod discharging section (7) is provided with an inclined discharging slide (11), the lower side of the discharging slide (11) is provided with an annular shell (12), the lower side of the annular shell (12) is provided with a conveying belt (15), and the annular shell (12) is inclined, the inside of the annular shell (12) is provided with a discharging drying mechanism, and the top and bottom of the annular shell (12) are respectively provided with an inlet (24) and an outlet (25), the outer wall of the top of the annular shell (12) is provided with a guide block (13) on one side of the inlet (24), and the outer wall of the annular shell (12) is connected with the outer wall of the fixed frame (1) by bolts.
2. The fresh market corn on cob washing machine of claim 1, wherein: The inside of the roll rod feeding section (2), the roll rod conveying section (3) and the roll rod discharging section (7) are provided with a plurality of parallel roll rod structures for conveying corn, the inside of the spraying part (4) is provided with a plurality of pipe bodies with high-pressure spray heads, the pipe body and the bottom of the water receiving box (6) are connected by a water pump liquid conveying, and the inside of the water receiving box (6) is provided with a plurality of filter screens.
3. The fresh market corn on cob washing machine of claim 1, wherein: The cleaning mechanism (9) comprises two horizontal rods (901) connected in parallel to the outer wall of the end of the fixed frame (1), two horizontal rods (901) are connected in parallel to the outer wall of the end of the fixed frame (1), two vertical plates (902) are symmetrically connected to the top of the two horizontal rods (901), a screw rod (903) is connected between the top of the two vertical plates (902), a second motor (906) is installed on the outer wall of the top of one of the vertical plates (902) to drive the rotation of the screw rod (903), an movable seat (905) is connected to the outside of the screw rod (903), an L-shaped frame (907) is fixedly connected to the top end of the movable seat (905), a vertical rod (908) is fixedly connected to the top end of the L-shaped frame (907), a top plate (909) is fixedly connected to the top end of the vertical rod (908), and a silicone rubber material scraping strip (910) is arranged on the top of the top plate (909).
4. The fresh market corn on cob washing machine of claim 3, wherein: The inside of the movable seat (905) is provided with an internal thread hole matched with the external thread structure of the screw rod (903), and the bottom of the movable seat (905) is provided with a limiting rod (904) arranged in parallel with the screw rod (903).
5. The fresh market corn on cob washing machine of claim 4, wherein: The two ends of the limiting rod (904) are welded and fixed to the inner walls of the two vertical plates (902), and the inside of the movable seat (905) is provided with a hole for the limiting rod (904) to pass through.
6. The fresh market corn on cob washing machine of claim 1, wherein: The discharging drying mechanism comprises a mesh partition plate (27) connected to the inside of the annular shell (12) on the same side of the inlet (24) and the outlet (25), one side of the mesh partition plate (27) is provided with a rotary heating part, and the other side of the mesh partition plate (27) is provided with a drainage part, and the bottom outer wall of the annular shell (12) is provided with a drainage port (26) in communication with the drainage part.
7. The fresh market corn on cob washing machine of claim 6, wherein: The rotating heating part comprises an inner shell (17) arranged inside a ring-shaped shell (12), an annular cavity (18) is arranged between the inner shell (17) and the ring-shaped shell (12), a plurality of first electric heaters (19) are annularly and equidistantly arranged inside the annular cavity (18), the rotating heating part further comprises a circular table (20) arranged in the middle of the ring-shaped shell (12) between a feeding port (24) and a discharging port (25), a plurality of partition plates (23) are annularly and equidistantly connected to the outer wall of the circular table (20) and located inside the inner shell (17), a plurality of mounting grooves (21) are annularly and equidistantly arranged at the edge of the circular table (20), a second electric heater (22) is arranged in each mounting groove (21), and a first motor (16) for driving the rotation of the circular table (20) is arranged on the outer wall of the middle of the ring-shaped shell (12).
Citation Information
Patent Citations
High-pressure rolling bar type cleaning machine
CN222112810U