Welding device for adapter production
By designing an ultrasonic welding device and limiting components, the problems of unstable adapter connection and complicated assembly were solved, achieving an efficient and low-cost welding process.
Patent Information
- Application Number
- CN202520261363.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-19
AI Technical Summary
Existing adapters are easy to disconnect and difficult to assemble, resulting in high costs.
An ultrasonic welding device and limiting components are used to achieve rapid welding of multiple adapters through a slider and slot design. Welding is performed using ultrasonic vibration, and the limiting components ensure the stability of the slider.
It improves welding efficiency, reduces operational steps, lowers labor costs, and ensures welding precision.
Smart Images
Figure CN223684750U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mechanical technical field, especially an adapter production welding device. BACKGROUND
[0002] The adapter is generally connected by two shell splicing buckles or screw connection, the adapter is easy to separate when impacting or falling on the ground by buckle connection, and the screw connection is more troublesome in assembly and has higher cost. SUMMARY
[0003] The utility model discloses a kind of adapter production welding devices, the device has the characteristics of high welding efficiency, convenient welding to solve the problems of the prior art.
[0004] The utility model discloses a kind of adapter production welding devices, the device has the characteristics of high welding efficiency, convenient welding to solve the problems of the prior art.
[0005] An adapter production welding device, comprising:
[0006] An ultrasonic welding device, comprising a base, an ultrasonic welding head and a driving device, wherein the driving device is used to drive the ultrasonic welding head to move up and down.
[0007] A bottom die is fixed on the base, a sliding groove is arranged on the bottom die, a sliding block is slidably arranged in the sliding groove, at least two clamping grooves for placing the adapter are arranged on the sliding block, and a spacing is arranged between the two clamping grooves.
[0008] In the above-mentioned adapter production welding device, handles are fixed on both ends of the sliding block.
[0009] In the above-mentioned adapter production welding device, a circular arc chamfer is arranged along the edge of the clamping groove.
[0010] In the above-mentioned adapter production welding device, the sliding groove on the bottom die is open at both ends, and the sliding block can be slid out from either end of the sliding groove.
[0011] In the above-mentioned adapter production welding device, the sliding block is made of aluminum alloy material.
[0012] In the above-mentioned adapter production welding device, the limiting assembly comprises a limiting rod and a spring, a horizontal sliding hole is arranged on the bottom die, a plurality of limiting holes are arranged on the sliding block, the limiting holes correspond to the clamping grooves one by one, the limiting rod is inserted into the sliding hole, the limiting rod can pass through the sliding hole and be inserted into the limiting hole, the spring is sleeved on the limiting rod, one end of the spring is connected to the limiting rod and the other end is connected to the bottom die, so that the limiting rod moves towards the direction close to the sliding groove.
[0013] In the adapter production welding device, the end of the limiting rod is provided with a guide part.
[0014] Compared with the prior art, the present application has the following advantages:
[0015] The at least two clamping grooves on the sliding block mean that multiple adapters can be placed at a time for welding preparation, and after welding of one adapter is completed, the next adapter to be welded can be quickly switched to by sliding the sliding block, without repeated placing, positioning and other operations as in single welding, reducing the time waste of operation links, thereby helping to improve the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a front view in the present application;
[0017] Figure 2 is a top view of a bottom die in the present application;
[0018] Figure 3 is Figure 2 is a sectional view of position A-A in
[0019] Figure 4 is a side view of the sliding block in the present application;
[0020] in the figure,
[0021] 2, ultrasonic welding device; 21, base; 22, ultrasonic welding head; 23, driving device;
[0022] 3, bottom die; 31, sliding groove; 32, opening; 33, sliding hole;
[0023] 4, sliding block; 41, clamping groove; 411, circular arc chamfer; 42, handle; 43, limiting hole;
[0024] 5, limiting assembly; 51, limiting rod; 511, guide part; 52, spring. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] As Figures 1 to 4As shown, an adapter production welding device comprises an ultrasonic welding device 2, a bottom die 3, the ultrasonic welding device 2 comprises a base 21, an ultrasonic welding head 22, a driving device 23 for driving the ultrasonic welding head 22 to ascend and descend, the bottom die 3 is fixed on the base 21, the bottom die 3 is provided with a sliding groove 31, a sliding block 4 is slidably arranged in the sliding groove 31, the sliding block 4 is provided with at least two clamping grooves 41 for placing adapters, the two clamping grooves 41 have a spacing, and the bottom die 3 is provided with a limiting assembly 5 for limiting the movement of the sliding block 4.
[0027] In the present application, the adapter components to be welded are first placed in the clamping grooves 41 of the sliding block 4, since the sliding block 4 is located in the sliding groove 31 of the bottom die 3 and can slide flexibly along the sliding groove 31, it is convenient to adjust the position of the adapter components so that they are accurately located at the appropriate position required for welding, at the same time, the bottom die 3 is fixed on the base 21 of the ultrasonic welding device 2, which ensures the relative stability during the entire welding operation, and the driving device 23 starts to operate to drive the ultrasonic welding head 22 to ascend and descend according to the set program. When the welding head descends, it will approach the adapter components placed in the clamping grooves 41 and located on the sliding block 4, then the high-frequency vibration energy of the ultrasonic wave is used to make the material of the adapter to be welded rapidly heated and melted under the action of high-frequency friction, thereby realizing welding. After welding the adapter in one clamping groove 41, the adapter in the next clamping groove 41 can be quickly moved to the welding position by sliding the sliding block 4, and the welding operation is continued. The presence of the limiting assembly 5 can ensure that the sliding block 4 is accurately and stably positioned during the welding process, avoiding the influence of accidental sliding of the sliding block 4 on the welding precision, and ensuring that each adapter can be welded at an accurate position. During the welding process, the other adapter that has been welded can be taken out and a new adapter can be placed.
[0028] The fact that at least two clamping grooves 41 are provided on the sliding block 4 means that multiple adapters can be placed for welding at one time. After the welding of one adapter is completed, the sliding block 4 can be slid to quickly switch to the next adapter to be welded, without the need to repeatedly place and position the adapter as in single welding, thereby reducing the time waste of operation links and helping to improve the overall production efficiency.
[0029] Further, in the present application, two clamping grooves 41 are provided, and if it is necessary to replace adapters of other models, the sliding block 4 can be directly taken out and replaced. The ultrasonic welding device 2 is a prior art and can be directly purchased on the market.
[0030] In the above-mentioned adapter production welding device, handles 42 are fixed at both ends of the sliding block 4.
[0031] The handle 42 allows the operator to hold and push the slider 4 in the sliding groove 31 more conveniently and labor-savingly.
[0032] In the above-mentioned adapter production welding device, a circular arc chamfer 411 is arranged along the edge of the clamping groove 41.
[0033] The circular arc chamfer 411 can play a guiding role. When the adapter is placed in the clamping groove 41, compared with the clamping groove 41 with a straight edge, the clamping groove 41 with the circular arc chamfer 411 is smoother, which can make the adapter more easily slide into the clamping groove 41 in the correct position, reduce the difficulty of placement and alignment caused by the edge of the clamping groove 41, and reduce the scratching of the adapter.
[0034] In the above-mentioned adapter production welding device, the sliding groove 31 on the bottom die 3 is open at both ends, and the slider 4 can be slid out from either end of the sliding groove 31.
[0035] In the adapter production welding device, the slider 4 has the characteristics of being slid out from either end of the sliding groove 31, and when the number of clamping grooves 41 is increased due to production needs, the length of the slider 4 will also increase, and sometimes the length of the slider 4 may exceed the original length range of the sliding groove 31. For this situation, an extra-long slider 4 can be arranged in the sliding groove 31 to meet the length change requirement of the slider 4 caused by the increase in the number of clamping grooves 41.
[0036] In the above-mentioned adapter production welding device, the slider 4 is made of aluminum alloy material.
[0037] In the above-mentioned adapter production welding device, the limiting component 5 includes a limiting rod 51 and a spring 52; the bottom die 3 is provided with a horizontally arranged sliding hole 33, the slider 4 is provided with a plurality of limiting holes 43, and the limiting holes 43 correspond one-to-one to the clamping grooves 41; the limiting rod 51 is inserted into the sliding hole 33, and the limiting rod 51 can pass through the sliding hole 33 and be inserted into the limiting hole 43; the spring 52 is sleeved on the limiting rod 51, one end of the spring 52 is connected to the limiting rod 51, and the other end is connected to the bottom die 3, so that the limiting rod 51 moves towards the sliding groove 31.
[0038] The limiting rod 51 and the limiting hole 43 cooperate with each other to effectively limit the random movement of the slider 4 in the sliding groove 31 along the length direction of the sliding groove 31, so as to ensure that the slider 4 can stably stay at the pre-set position, and thus the adapter placed in the clamping groove 41 of the slider 4 can be accurately positioned for welding.
[0039] When it is needed to move the position of the sliding block 4, one end of the limiting rod 51 can be manually pulled out to the outside direction to make the sliding block 4 enter the movable state, then the limiting rod 51 can be released, and then the position of the sliding block 4 is manually adjusted, during the movement of the sliding block 4, once the sliding block 4 moves to the corresponding position and meets the limiting block, the limiting rod 51 is automatically inserted into the corresponding limiting hole 43 under the elastic force of the spring 52, and the position of the sliding block 4 is fixed again.
[0040] In the above-mentioned adapter production welding device, the end of the limiting rod 51 is provided with a guide part 511.
[0041] The guide part 511 can make the limiting rod 51 more easily inserted into the limiting hole 43.
[0042] It should be noted that all directional indications, such as upper, lower, left, right, front, rear, etc., in the embodiments of the present application are only used to explain the relative position relationship between the components, the movement condition, etc., in a certain specific posture, such as shown in the drawings, and if the specific posture changes, the directional indications also change accordingly.
[0043] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the technical features indicated or implying the number of the technical features indicated. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. At the same time, the meaning of "and / or" appearing in the whole text is that it includes three schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the person skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope defined by the appended claims.
[0044] The above components are all general standard components or components known to those skilled in the art, and their structure and principle can be known by the person skilled in the art through technical manual or through conventional experimental method.
[0045] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but without deviating from the spirit of the present application or exceeding the scope defined by the appended claims.
Claims
1. An adapter production welding apparatus characterized by comprising: The application relates to an ultrasonic welding device (2) comprising a base (21), an ultrasonic welding head (22), and a driving device (23) for driving the ultrasonic welding head (22) to ascend and descend. A bottom die (3) is fixed on the base (21), and a sliding groove (31) is arranged on the bottom die (3); a sliding block (4) is slidably arranged in the sliding groove (31); the sliding block (4) is provided with at least two clamping grooves (41) for placing adapters, and the two clamping grooves (41) are spaced apart; and a limiting assembly (5) for limiting the movement of the sliding block (4) is arranged on the bottom die (3). Two ends of the sliding block (4) are fixed with handles (42).
2. The adapter production welding apparatus according to claim 1, characterized by, An arc chamfer (411) is arranged along the edge of the clamping groove (41).
3. The adapter production welding apparatus according to claim 1, wherein Both ends of the sliding groove (31) on the bottom die (3) are open (32), and the sliding block (4) can be slid out from either end of the sliding groove (31).
4. The adapter production welding apparatus according to claim 1, wherein The sliding block (4) is made of aluminum alloy material.
5. The adapter production welding apparatus of claim 1, wherein, The limiting assembly (5) comprises a limiting rod (51) and a spring (52); a horizontal sliding hole (33) is arranged on the bottom die (3); a plurality of limiting holes (43) are arranged on the sliding block (4) and correspond to the clamping grooves (41) in one-to-one correspondence; the limiting rod (51) is inserted into the sliding hole (33), and the limiting rod (51) can pass through the sliding hole (33) and be inserted into the limiting hole (43); the spring (52) is sleeved on the limiting rod (51), one end of the spring (52) is connected with the limiting rod (51), and the other end of the spring (52) is connected with the bottom die (3), so that the limiting rod (51) moves towards the sliding groove (31).
6. The adapter production welding apparatus of claim 1, wherein, An end of the limiting rod (51) is provided with a guide portion (511).
7. The adapter production welding apparatus according to claim 6, wherein