Turnover scissor handle welding device

By introducing a rotary welding component and a positioning device into the scissor handle welding device, the entire circle of the scissor handle can be welded, solving the problems of low welding efficiency and low robot utilization in traditional scissor handles, and improving production efficiency and quality consistency.

CN223684756UActive Publication Date: 2025-12-19福建大利五金科技有限公司
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Patent Information

Application Number
CN202423284604.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-19
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Traditional scissor handle welding processes suffer from low efficiency, inconsistent quality, and low utilization of welding robots, especially the increased waiting time caused by flipping and re-fixing.

Method used

Design a flip-up scissor handle welding device. By setting a rotary welding component and a positioning device on the tooling plate, the full circle welding of the blade and handle can be achieved. The rotary drive device can achieve 180° flipping, reducing the repositioning and fixing steps after flipping. Combined with a servo motor and reducer, the production efficiency can be improved.

Benefits of technology

It improves the production efficiency and quality consistency of scissor welding, reduces worker health risks, increases the utilization rate of welding robots, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to scissor production and processing equipment, in particular to a device for automatically welding scissor handles. Comprising a rack and at least one rotary welding assembly arranged on the rack, each rotary welding assembly comprises a tool plate and a rotary driving device, and the rotary driving devices can drive the tool plates to rotate; the tool plate is provided with more than one group of positioning devices for fixing the handle and the blade on the tool plate, and the tool plate is provided with a welding hole capable of penetrating through the back surface of the tool plate. In the welding process, after the front face of the scissors is welded, the tool plate can be rotated by 180 degrees through the rotary driving device, whole-circle welding can be achieved by conducting one-time fixing and two-time welding on a cutter handle and a cutter blade, and efficient utilization of the welding robot is achieved by arranging multiple sets of rotary welding assemblies to conduct welding in turn.
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Description

TECHNICAL FIELD

[0001] The present application relates to a scissor production and processing equipment, in particular to a device for automatic welding of a scissor handle. BACKGROUND

[0002] In the scissor production process, the welding of the blade and the handle is an important process, and the traditional manual welding not only has safety hazards to the health of the operator in the welding environment, but also has slow welding speed, low production efficiency, and unstable welding quality and yield caused by human differences. After the improvement of the process by using automatic welding of robots, although automatic production is realized, the production efficiency is improved, the accuracy and stability can guarantee the consistency of the welding quality, but in order to ensure the quality of the product, the joint position of the blade and the handle needs to be welded in a whole circle, which leads to the need to turn over the single-sided scissor after welding and then weld again, and the welded scissor needs to be fixed again after turning over, which is low in efficiency, and the welding robot needs to wait during the turning over process, so that the improved process has the problems of complicated welding process and low utilization rate of the welding robot. SUMMARY

[0003] Therefore, the present application provides a scissor handle welding device which can realize automatic turning over and welding of the scissor handle, unify the product quality, improve the work efficiency, and reduce the influence on the health of the workers during the welding process.

[0004] In order to achieve the above-mentioned purpose, the present application realizes the following technical scheme:

[0005] A scissor handle welding device which can be turned over, characterized in that: it comprises a rack and at least one set of rotary welding assemblies arranged on the rack, each set of rotary welding assemblies comprises a tooling plate and a rotary driving device, the rotary driving device is installed on the rack, the tooling plate is rotatably connected to the rack through coaxially arranged shafts at both ends, and at least one end of the shaft is connected to the rotary driving device so that the tooling plate can be rotated under the driving of the rotary driving device; the tooling plate is provided with more than one positioning device for fixing the handle and the blade on the tooling plate, and the tooling plate is also provided with welding holes which penetrate from top to bottom to the back of the tooling plate at positions corresponding to the joint positions of the handles and the blades fixed on the tooling plate, so as to facilitate welding of the joint positions from the back.

[0006] Through the above design, before the device runs, the tool plate is reset, the front face provided with the positioning device faces upward, the handle and the blade to be welded are placed in the positioning device, after the welding robot welds the front face joint of the handle and the blade, the rotating driving device is started, the tool plate is rotated by 180 degrees, the back face of the handle and the blade joint is welded by the mechanical arm of the welding robot through the welding hole, the handle and the blade are fixed once and welded twice, and the whole-circle welding is realized, so that the repositioning and fixing of the scissors after turning over are reduced, and the production efficiency is improved.

[0007] In order to improve the efficiency of the device, the above technical scheme of the utility model is further improved as follows: the number of positioning devices is increased to two or more groups, and each group of positioning devices is arranged in sequence along the axial direction of the parallel rotating shaft, and each welding hole corresponding to the joint position of the handle and the blade fixed on the tool plate is sequentially communicated to form a welding slot hole.

[0008] According to the structural characteristics of the scissors to be welded, the above technical scheme of the utility model is further improved as follows: each group of positioning devices comprises a handle fixing block and a blade fixing block, the handle fixing block is a clamping sleeve embedded handle fixing device customized according to the shape of the handle for embedding the handle, and the blade fixing block comprises a pin for being inserted into the rivet hole of the blade and a magnet for adsorbing the blade.

[0009] In order to place different models of scissors on the same tool plate, the above technical scheme of the utility model is further improved as follows: the handle fixing block and the blade fixing block of each group of positioning devices are separately installed on the tool plate in a detachable manner.

[0010] In order to reduce the position adjustment process of the handle fixing block and the blade fixing block after being installed on the tool plate, the above technical scheme of the utility model is further improved as follows: the handle fixing block and the blade fixing block of each group of positioning devices are connected together and are installed on the tool plate in an integral detachable manner.

[0011] In order to improve the quick installation efficiency of the multiple groups of handle fixing blocks and blade fixing blocks, the above technical scheme of the utility model is further improved as follows: each group of positioning devices is combined into an integral whole and is installed on the tool plate in a detachable manner.

[0012] In order to enhance the positioning effect of the positioning device, the above technical scheme of the utility model is further improved as follows: a sliding groove extending along the axial direction of the parallel rotating shaft is arranged on the tool plate, and one or more sliding bolt magnets capable of sliding relative to the sliding groove and being locked and fixed in the sliding position are arranged in the sliding groove, the positioning device positions the blade by means of the magnet adsorbing the blade.

[0013] In order to improve production efficiency, the technical scheme is further improved as follows: the rotating driving device comprises a servo motor, a speed reducer and a shaft coupling, the servo motor and the speed reducer are installed on the rack by a motor support, and the servo motor is connected to the rotating shaft in sequence through the speed reducer and the shaft coupling.

[0014] In order to improve production efficiency, the technical scheme is further improved as follows: the number of the rotating welding assemblies is two or more, and each group of rotating welding assemblies is arranged in sequence along the axial direction of the rotating shaft and rotates alternately, so that the compactness of the space structure arrangement and the welding operation of the welding manipulator are facilitated. In a specific implementation, each group of rotating welding assemblies can also not be arranged in sequence along the axial direction of the rotating shaft.

[0015] Through the above design, the welding groove is opened on the tool plate, the rotating device is arranged, the welding manipulator directly welds the back surface through the welding groove after the front surface of the knife handle and the blade is welded, the whole circle welding of the scissors is realized, the process of turning over and repositioning and fixing of the welded workpiece is reduced, the production efficiency is improved, and the product quality is ensured to be uniform; a plurality of fixing positions are arranged on the tool plate, the scissors can be fixed and welded in batches, and the efficiency is further improved; a plurality of rotating welding assemblies are arranged in an array, the welding robot can rotate and weld a plurality of devices, the situation that the welding robot needs to wait when feeding and discharging and turning over on the rotating welding assembly is avoided, and the utilization efficiency of the welding robot is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The figure is a structure schematic diagram of the embodiment of the application.

[0017] Figure 2 The figure is a back surface schematic diagram of the rotating welding assembly tool plate of the application.

[0018] Figure 3 The figure is a combination schematic diagram of a plurality of rotating welding assemblies in the embodiment of the application.

[0019] Label explanation: 1, rack; 11, rotating shaft base; 2, blade; 21, rivet hole; 3, knife handle; 4, tool plate; 5, rotating shaft; 61, servo motor; 62, speed reducer; 63, shaft coupling; 71, handle fixer; 72, magnet; 73, pin; 8, sliding groove; 81, sliding bolt magnet; 9, welding hole. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the application clearer, the application will be further described in detail below with reference to the drawings. The terms used in the embodiment part of the application are only used to explain the specific embodiments of the application, and are not intended to limit the application.

[0021] In the scissor production process, the welding of the blade and the handle is one of the important processes. In order to ensure the quality of the product, the joint position of the blade and the handle needs to be welded in a whole circle, which results in that the single-sided welded scissor needs to be turned over and welded again after being turned over, and the welded scissor needs to be fixed again after being turned over, which is low in efficiency and the welding robot needs to wait during the turning-over process.

[0022] Based on the above technical problems, the embodiment of the present application provides a scissor handle welding device which can be turned over.

[0023] As shown in Figure 1 The present application comprises a rack 1 and at least one set of rotary welding assembly arranged on the rack 1. Each set of rotary welding assembly comprises a tooling plate 4 and a rotary driving device. The rotary driving device is mounted on the rack 1, and the tooling plate 4 is rotatably connected to the rack 1 through coaxially arranged shafts 5 at both ends of the tooling plate 4. At least one end of the shaft 5 is connected to the rotary driving device, so that the tooling plate 4 can be rotated under the driving of the rotary driving device. A set of positioning devices for fixing the handle 3 and the blade 2 on the tooling plate 4 is arranged on the tooling plate 4. Welding holes 9 which penetrate through the back of the tooling plate 4 from top to bottom are arranged on the tooling plate 4 at positions corresponding to the joint positions 31 of the handle 3 and the blade 2 fixed on the tooling plate 4, so as to facilitate welding of the joint positions 31 from the back.

[0024] Before the device is operated, the tooling plate 4 is reset, i.e. the face with the positioning devices is upward, the handle 3 and the blade 2 are placed in the positioning devices, and the welding robot welds the joint positions 31 of the handle 3 and the blade 2. After the welding is completed, the rotary driving device is started to rotate the tooling plate 4 by 180°, so that the tooling plate 4 is turned over to the back of the tooling plate 4. The welding robot passes through the welding holes 9 to complete the welding of the back of the joint positions 31 of the handle 3 and the blade 2. In this way, the handle 3 and the blade 2 are fixed once and welded on both sides, so that the whole circle welding of the handle 3 and the blade 2 is realized.

[0025] In some embodiments, the number of positioning devices is more than two, and each set of positioning devices is arranged in sequence along the axial direction of the parallel shafts 5. Each welding hole 9 corresponding to the joint positions 31 of the handle 3 and the blade 2 fixed on the tooling plate 4 is sequentially communicated to form a welding groove hole.

[0026] The positioning devices in the device of the present application are as shown in Figure 1The shown includes handle fixed block and blade fixed block, the handle fixed block is the sleeve embedded handle fixer 71 for embedding the handle 3 according to the handle contour customization, the blade fixed block includes the pin 73 for being placed in the rivet hole 21 of the blade 2 and the magnet 72 for adsorbing the blade 2. For the convenience of disassembly, in some embodiments, the handle fixer 71, the magnet 72, the pin 73 in the positioning device can be fixed in a detachable manner, such as screw installation and the like. But each time disassembly and installation need to adjust the relative position between the handle fixer 71, the magnet 72, the pin 73 according to the scissors model, so that the junction 31 of the handle 3 and the blade 2 can be accurately connected. In order to simplify the process, in some embodiments, the handle fixer 71, the magnet 72, the pin 73 in each set of positioning device are connected as a whole positioning device assembly, which is installed on the tool plate 4, thereby reducing the time of adjusting the connection position, and facilitating the installation of multiple different models of scissors positioning devices on the same tool plate for welding. In practice, batch welding of the same model of scissors is often required, and if each scissors positioning device is installed separately, the workload is large, in order to realize batch positioning device installation, in some embodiments, multiple scissors positioning devices are connected as a whole to form a positioning device array, which is installed on the tool plate 4, thereby reducing the installation workload and improving the installation efficiency; in some embodiments, for different models of scissors, which may only have different handles or only different blades, multiple blade positioning devices can be connected together, or multiple handle positioning devices can be connected together, and then replaced as a whole on the tool plate 4 as needed.

[0027] In order to increase the fixation of the blade 2, in some embodiments, a sliding groove 8 extending along the axial direction of the parallel shaft 5 is provided on the tool plate 4, and one or more sliding bolt magnets 81 capable of sliding relative to the sliding groove 8 and being locked and fixed in the sliding position are arranged in the groove, and the positioning device positions the blade 2 by magnetically adsorbing the blade.

[0028] In some embodiments of the above design, the rotating drive device includes a servo motor 61, a speed reducer 62 and a shaft coupling 63, wherein the servo motor 61 and the speed reducer 62 are installed on the shaft base 11 by a motor support, the servo motor 61 is connected to the speed reducer 62, and the speed reducer 62 is connected to the shaft 5 through the shaft coupling 63, so that the tool plate 4 can be rotated by starting the servo motor 61. In some embodiments, the rotating drive device is in the mode of driving the shaft by the handle to rotate the tool plate 4.

[0029] In practice, when the tool plate 4 is loaded, unloaded and turned over, the welding robot can only wait, in order to improve the utilization rate of the welding robot, in some embodiments, a mode such as Figure 3The two groups and more than two groups of the rotating welding assembly of the design form an array of devices, when the automatic welding robot welds the front of the first set of devices, the second set of devices can be loaded at the same time, when the front welding of the first set of devices is completed, the automatic welding robot immediately starts to weld the front of the second set of devices, at this time the first set of devices is turned over by 180 degrees under the guidance of the rotating drive device, when the welding of the second set of devices is completed, the automatic welding robot returns to the first set of devices to weld the back joint 31 of the first set of devices, at this time the second set of devices is turned over by 180 degrees under the guidance of the rotating device, when the back welding of the first set of devices is completed, the automatic welding robot directly starts to weld the back of the second set of devices, at this time the first set of devices can be unloaded and reloaded, so as to improve the utilization rate of the automatic welding robot and the production efficiency. In implementation, the number of arrays can be adjusted according to the actual welding time, loading and unloading time, such as three sets, four sets or more rotating welding assemblies of the design form an array.

[0030] In the description of the embodiments of the present application, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood in a broad sense, for example, it can be fixed connection, or indirect connection through intermediate medium, or internal communication of two elements or interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0031] The terms "first", "second", "third", "fourth" and the like (if any) are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.

[0032] In the description of the embodiments of the present application, the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In the description, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, but not to limit them; although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A reversible scissors handle welding device, characterized by: The utility model relates to a rotary welding device, including frame (1) and be located at least one group of rotary welding assembly of frame (1), each group of rotary welding assembly includes tooling plate (4) and rotary drive device, rotary drive device is installed on frame (1), tooling plate (4) both ends are rotatably connected on frame (1) through coaxial setting pivot (5), and at least one end pivot (5) is connected rotary drive device so that tooling plate (4) can rotate under the drive of rotary drive device, tooling plate (4) is equipped with a group more than and is used to fix handle (3) and blade (2) on tooling plate (4) on the positioning device, tooling plate (4) is equipped with welding hole (9) from top to bottom penetrates to the back of tooling plate (4) and is correspondingly arranged on the part with the linking position (31) of each group handle (3) and blade (2) fixed on tooling plate (4) so as to facilitate welding from the back of linking position (31).

2. A reversible scissors handle welding device according to claim 1, wherein: The number of positioning devices is two or more, and each group of positioning devices is arranged in sequence along the axial direction of the parallel pivot (5), and each welding hole (9) corresponding to the linking position (31) of each group of handle (3) and blade (2) fixed on the tooling plate (4) is sequentially communicated to form a welding slot hole.

3. A reversible scissors handle welding device according to claim 1, wherein: Each group of positioning devices includes a handle fixing block and a blade fixing block, the handle fixing block is a sleeve-embedded handle fixing device (71) customized according to the shape of the handle for embedding the handle (3), and the blade fixing block includes a pin (73) for being inserted into the rivet hole (21) of the blade (2) and a magnet (72) for attracting the blade (2).

4. A reversible scissors handle welding device according to claim 3, wherein: The handle fixing block and the blade fixing block of each group of positioning devices are separately and detachably mounted on the tooling plate (4).

5. A reversible scissors handle welding device according to claim 3, wherein: The handle fixing block and the blade fixing block of each group of positioning devices are connected together and integrally and detachably mounted on the tooling plate (4).

6. A reversible scissors handle welding device according to claim 2, wherein: Each group of positioning devices is combined into an integral whole and detachably mounted on the tooling plate (4).

7. A reversible scissors handle welding device according to claim 1 or 2, wherein: The tooling plate (4) is provided with a sliding groove (8) extending along the axial direction of the parallel pivot (5), and one or more sliding bolt magnets (81) capable of sliding relative to the sliding groove (8) and being locked and fixed in a sliding position are arranged in the sliding groove (8) to assist the positioning device in positioning the blade (2).

8. The reversible scissors handle welding device of claim 1, wherein: The rotary drive device includes a servo motor (61), a speed reducer (62), and a shaft coupling (63), the servo motor (61) and the speed reducer (62) are mounted on the frame (1) by a motor support, and the servo motor (61) is connected to the pivot (5) through the speed reducer (62) and the shaft coupling (63) in sequence.

9. The reversible scissors handle welding device of claim 1, wherein: The number of rotary welding assemblies is two or more, and each group of rotary welding assemblies is arranged in sequence along the axial direction of the pivot (5) and rotates alternately.