Movable grouting machine
By designing a mobile grouting machine, simultaneous grouting of multiple molds is achieved, solving the problems of high cost and low efficiency in the existing technology of multiple equipment molding, improving production efficiency and reducing material waste.
Patent Information
- Application Number
- CN202520075924.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In the mold production process, existing technologies require multiple injection molds to achieve the molding of multiple products, resulting in high costs and low production efficiency.
The mobile grouting machine includes a storage tank, a distribution hopper assembly, and a multi-station grouting assembly. The multi-station grouting assembly, which can be raised and lowered, enables simultaneous grouting of multiple molds. Combined with a transmission belt and guide rod, it enables the reciprocating movement of the distribution hopper. The structure is simple and efficient.
It enables multiple molds to form simultaneously, improving production efficiency and reducing costs, while the lifting structure prevents slurry waste and splashing.
Smart Images

Figure CN223685188U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of grinding tool production equipment, and specifically relates to a mobile grouting machine. BACKGROUND
[0002] In the production and forming process of grinding tools, the slurry is usually injected into the mold cavity between the upper and lower molds for curing and forming. This forming method requires multiple injection molds to achieve the co-forming of multiple products, which is relatively high in cost. When forming is carried out by separately injecting slurry into the mold, only one mold can be injected with slurry at a time, and the production efficiency is relatively slow. UTILITY MODEL CONTENTS
[0003] In order to overcome the defects of the prior art, the utility model provides a mobile grouting machine, which aims to solve the problems in the prior art.
[0004] The utility model solves the technical problems by adopting the following technical scheme: a mobile grouting machine, comprising a storage barrel frame, a storage barrel is installed on the storage barrel frame, a grouting frame is arranged below the storage barrel, a reciprocating movable distribution hopper assembly is installed on the grouting frame, the distribution hopper assembly is connected in communication with the storage barrel through a hose, a multi-station grouting assembly is arranged below the distribution hopper assembly, the multi-station grouting assembly is arranged on the grouting frame in a liftable manner, and the distribution hopper assembly and the multi-station grouting assembly are arranged in a separable or contactable manner.
[0005] In the mobile grouting machine, one end of the grouting frame is provided with a driving wheel, the other end is provided with a driven wheel, a driving motor is connected to the driving wheel and installed on the grouting frame, a transmission belt is wound between the driving wheel and the driven wheel, both ends of the transmission belt are connected with the distribution hopper assembly, a guide rod is arranged in the distribution hopper assembly, and both ends of the guide rod are fixedly installed on the grouting frame.
[0006] In the mobile grouting machine, the distribution hopper assembly comprises a sliding plate, a distribution hopper is installed at the lower end of the sliding plate, a communication pipe is arranged in the sliding plate, the lower end of the communication pipe is in communication with the distribution hopper, the upper end of the communication pipe is in communication with the storage barrel through a hose, the upper end surface of the sliding plate is connected with both ends of the transmission belt, shaft sleeves are arranged on both sides of the sliding plate, the guide rod is arranged in the shaft sleeves, the lower end of the distribution hopper is an opening, scraping plates are arranged on both sides of the opening, and the scraping plates and the multi-station grouting assembly are arranged in a separable or contactable manner.
[0007] In the aforementioned mobile grouting machine, the multi-station grouting assembly includes a scraper groove, which is vertically and flexibly mounted on the grouting frame. The scraper groove has multiple through holes, and the scraper is located inside the scraper groove. The opening corresponds to the multiple through holes. A recycling trough is provided at one end of the scraper groove, and a discharge port is provided at the lower end of one side of the recycling trough.
[0008] In the aforementioned mobile grouting machine, both sides of the middle section of the scraper groove are connected to the grouting frame via slide rail sliders. Connecting ears located on the scraper groove are provided on both sides of the slide rail sliders, and lifting cylinders are connected to the connecting ears. The lifting cylinders are fixedly installed on the grouting frame.
[0009] In the aforementioned mobile grouting machine, the lower ends of multiple through holes are all connected to flexible hoses, the lower ends of the flexible hoses are provided with duckbill openings, and a clamping assembly for clamping the flexible hoses is provided below the scraper groove.
[0010] In the aforementioned mobile grouting machine, the clamping assembly includes a frame, which is fixedly connected to the scraper groove via a connecting rod. Multiple corresponding finger cylinders are installed on both sides of the frame, and the corresponding finger cylinders on the left and right sides are connected by clamping plates. The flexible hose is located between the clamping plates.
[0011] The beneficial effects of this utility model are as follows: the slurry in the storage tank can enter the distribution hopper assembly. By moving the distribution hopper assembly, the slurry is distributed to each station on the multi-station grouting assembly, so that multiple molds can be grouted at one time, so that the slurry can be formed in multiple molds at the same time, resulting in high production efficiency and lower cost compared with the traditional multi-equipment production method. Moreover, since the multi-station grouting assembly can be raised and lowered, when it is lowered, the multi-station grouting assembly separates from the distribution hopper assembly, and the slurry can be output for grouting. After the multi-station grouting assembly rises and resets, the multi-station grouting assembly contacts the distribution hopper assembly to prevent the distribution hopper assembly from discharging material. The structure is simple. Attached Figure Description
[0012] Fig. 1 This is a three-dimensional structural diagram of the mobile grouting machine in this embodiment.
[0013] Fig. 2 This is a three-dimensional structural diagram of the material distribution hopper assembly and the multi-station grouting assembly.
[0014] Fig. 3 This is one of the three-dimensional structural diagrams of a multi-station grouting assembly.
[0015] Fig. 4 This is the second schematic diagram of the three-dimensional structure of the multi-station grouting assembly.
[0016] As shown in the figure: the storage bucket frame 1, the storage bucket 2, the grouting frame 3, the distribution hopper assembly 4, the multi-station grouting assembly 5, the driving wheel 6, the driven wheel 7, the driving motor 8, the transmission belt 9, the sliding plate 10, the distribution hopper 11, the communication pipe 12, the shaft sleeve 13, the scraping groove 14, the through hole 15, the recovery groove 16, the discharge port 17, the sliding rail sliding block 18, the lifting cylinder 19, the hose 20, the duckbill port 21, the connecting rod 22, the frame body 23, the finger cylinder 24, the clamping plate 25, the scraping plate 26. DETAILED DESCRIPTION
[0017] The specific embodiments of the utility model will be further described below in combination with the drawings. It needs to be explained here that the description of these embodiments is used to help understanding the utility model, but does not constitute the limitation to the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.
[0018] Combination Figs. 1 to 4 As shown in the figure: the storage bucket frame 1, the storage bucket 2, the grouting frame 3, the distribution hopper assembly 4, the multi-station grouting assembly 5, the driving wheel 6, the driven wheel 7, the driving motor 8, the transmission belt 9, the sliding plate 10, the distribution hopper 11, the communication pipe 12, the shaft sleeve 13, the scraping groove 14, the through hole 15, the recovery groove 16, the discharge port 17, the sliding rail sliding block 18, the lifting cylinder 19, the hose 20, the duckbill port 21, the connecting rod 22, the frame body 23, the finger cylinder 24, the clamping plate 25, the scraping plate 26.
[0019] The grouting frame 3 of the embodiment is provided with the driving wheel 6 at one end and the driven wheel 7 at the other end, the driving motor 8 installed on the grouting frame 3 is connected with the driving wheel 6, the transmission belt 9 is wound between the driving wheel 6 and the driven wheel 7, the two ends of the transmission belt 9 are connected with the distribution hopper assembly 4, the guide rod is arranged in the distribution hopper assembly 4, and the two ends of the guide rod are fixedly installed on the grouting frame 3; the driving motor 8 drives the transmission belt 9, thereby driving the distribution hopper assembly 4 to reciprocate along the guide rod direction, so as to facilitate the distribution.
[0020] Specifically, the distribution hopper assembly 4 comprises a sliding plate 10, a distribution hopper 11 is installed at the lower end of the sliding plate 10, a communication pipe 12 is arranged in the sliding plate 10, the lower end of the communication pipe 12 is communicated with the distribution hopper 11, the upper end of the communication pipe 12 is communicated with the storage barrel 2 through a hose, the upper end surface of the sliding plate 10 is connected with the two ends of the transmission belt 9, shaft sleeves 13 are arranged on the two sides of the sliding plate 10, guide rods are arranged in the shaft sleeves 13, the lower end of the distribution hopper 11 is an opening, scrapers 26 are arranged on the two sides of the opening, the scrapers 26 are arranged in a separable or contact manner with the multi-station grouting assembly 5; so that the distribution hopper 11 can move back and forth, and the opening can be opened or closed during the lifting of the multi-station grouting assembly 5, so as to facilitate movement and distribution of materials.
[0021] The multi-station grouting assembly 5 of the embodiment comprises a scraping groove 14, which is arranged on the grouting frame 3 in a liftable manner, a plurality of through holes 15 are arranged in the scraping groove 14, the scrapers 26 are located in the scraping groove 14, and the opening corresponds to the plurality of through holes 15, a recovery groove 16 is arranged at one end of the scraping groove 14, and a discharge port 17 is arranged at one side of the lower end of the recovery groove 16; during the distribution of the distribution hopper 11, the slurry can be output through the plurality of through holes 15, so that a plurality of molds can be grouted at one time, after the distribution is completed, the multi-station grouting assembly 5 is lifted and reset, the scrapers 26 are in contact with the upper surface of the scraping groove 14, and at the same time, the distribution hopper 11 moves back and resets, the scrapers 26 scrape the slurry on the surface of the scraping groove 14 to the recovery groove 16, so that the slurry is concentrated and recovered, and material waste is reduced.
[0022] The middle part of the scraping groove 14 of the embodiment is connected with the grouting frame 3 through sliding rails and sliding blocks 18, connecting ears are arranged on the two sides of the sliding rail sliding block 18 and located on the scraping groove 14, lifting cylinders 19 are connected on the connecting ears, and the lifting cylinders 19 are fixedly installed on the grouting frame 3; the scraping groove 14 is driven by the lifting cylinders 19, so that the scraping groove 14 can be lifted.
[0023] The lower end of each of the plurality of through holes 15 is communicated with a hose 20, the lower end of the hose 20 is provided with a duckbill port 21, and a pipe clamping assembly for clamping the hose 20 is arranged below the scraping groove 14; after grouting is completed, the pipe clamping assembly clamps the hose 20, so as to block the channel in the hose 20, prevent the slurry from continuing to leak from the duckbill port 21, reduce material waste, and the multi-station grouting assembly 5 which can be lifted can conveniently extend the duckbill port 21 into the mold for grouting, and prevent the slurry from splashing.
[0024] Specifically, the pipe clamping assembly comprises a frame 23 fixedly connected with the scraping groove 14 through a connecting rod 22, a plurality of corresponding finger air cylinders 24 are installed on both sides of the frame 23, the corresponding finger air cylinders 24 on the left and right sides are connected through a clamping plate 25, and the hose 20 is located between the clamping plate 25; since each finger air cylinder 24 has a clamping hand, the clamping hand can drive the clamping plate 25 to move oppositely, so that the hose 20 is conveniently clamped.
[0025] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, replacements and modifications are made to these embodiments without departing from the principles and spirits of the utility model, and still fall into the protection scope of the utility model.
Claims
1. A mobile grouting machine comprising a storage bucket frame (1) on which a storage bucket (2) is mounted, characterized in that, The lower part of the storage tank (2) is provided with a grouting frame (3), the grouting frame (3) is installed with a reciprocating movable distribution hopper assembly (4), the distribution hopper assembly (4) is communicated with the storage tank (2) through a hose, the lower part of the distribution hopper assembly (4) is provided with a multi-station grouting assembly (5), the multi-station grouting assembly (5) is liftably arranged on the grouting frame (3), and the distribution hopper assembly (4) and the multi-station grouting assembly (5) are arranged in a separable or contact manner.
2. A mobile grouting machine according to claim 1, characterized in that One end of the grouting frame (3) is provided with a driving wheel (6), the other end is provided with a driven wheel (7), the driving wheel (6) is connected with a driving motor (8) installed on the grouting frame (3), a transmission belt (9) is wound between the driving wheel (6) and the driven wheel (7), and the two ends of the transmission belt (9) are connected with the distribution hopper assembly (4). The guide rod is arranged in the distribution hopper assembly (4), and the two ends of the guide rod are fixedly installed on the grouting frame (3).
3. A mobile grouting machine according to claim 2, characterized in that The distribution hopper assembly (4) comprises a sliding plate (10), the lower end of the sliding plate (10) is provided with a distribution hopper (11), the sliding plate (10) is provided with a communication pipe (12), the lower end of the communication pipe (12) is communicated with the distribution hopper (11), the upper end of the communication pipe (12) is communicated with the storage tank (2) through a hose, the upper end surface of the sliding plate (10) is connected with the two ends of the transmission belt (9), the two sides of the sliding plate (10) are provided with shaft sleeves (13), the guide rod is arranged in the shaft sleeve (13), the lower end of the distribution hopper (11) is an opening, the two sides of the opening are provided with scrapers (26), and the scrapers (26) are arranged in a separable or contact manner with the multi-station grouting assembly (5).
4. A mobile grouting machine according to claim 3, characterized in that The multi-station grouting assembly (5) comprises a scraping groove (14), the scraping groove (14) is liftably arranged on the grouting frame (3), a plurality of through holes (15) are formed in the scraping groove (14), the scraper (26) is located in the scraping groove (14), the opening corresponds to the plurality of through holes (15), one end of the scraping groove (14) is provided with a recovery groove (16), and one side of the lower end of the recovery groove (16) is provided with a discharge port (17).
5. A mobile grouting machine according to claim 4, characterized in that The middle part of the scraping groove (14) is connected with the grouting frame (3) through a sliding rail sliding block (18), the two sides of the sliding rail sliding block (18) are provided with connecting ears located on the scraping groove (14), the connecting ears are connected with lifting cylinders (19), and the lifting cylinders (19) are fixedly installed on the grouting frame (3).
6. A mobile grouting machine according to claim 4, wherein The lower end of each of the plurality of through holes (15) is communicated with a hose (20), the lower end of the hose (20) is provided with a duckbill port (21), and the lower part of the scraping groove (14) is provided with a pipe clamping assembly for clamping the hose (20).
7. A mobile grouting machine according to claim 6, characterized in that The pipe clamping assembly comprises a frame (23) fixedly connected with the scraping groove (14) through a connecting rod (22), a plurality of corresponding finger air cylinders (24) are installed on both sides of the frame (23), and the corresponding finger air cylinders (24) on the left and right sides are connected through a clamping plate (25), and the soft pipe (20) is located between the clamping plate (25).