Equipment for loading bubble bags into charging tray
By designing a tray-filled bubble bag equipment, fully automated packaging is achieved, solving the problems of low efficiency and high cost of tray packaging, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202423233465.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing tray packaging methods are inefficient, costly, reliant on manual labor, and lack safety guarantees.
Design a tray-filling bubble bag equipment, including a frame, a bag conveyor line, a tray positioning platform, a bag-filling robot, a bag-picking robot, a bag-opening mechanism, a vacuum heat-sealing packaging mechanism, and a tape-wrapping mechanism, to achieve a fully automated packaging process.
It has enabled automated packaging of material trays, improved production efficiency, reduced packaging costs, standardized the process flow, and enhanced transportation safety.
Smart Images

Figure CN223686892U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tray packaging technical field, especially a kind of tray equipment of packing bubble bag. BACKGROUND
[0002] Tray is packed after vacuum heat sealing, mainly with single tray packing box packing and artificial stacking tray packing, single tray packing box packing efficiency is low and packing cost is high, artificial stacking cost is low, efficiency is low, mainly rely on manual, and packaging effect and safety have no standard and guarantee.
[0003] Therefore, the present application provides a kind of tray equipment of packing bubble bag, can reduce manual packing cost, standardize packing process, improve the safety stability of tray transportation. SUMMARY
[0004] In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims to provide a kind of tray equipment of packing bubble bag.
[0005] The utility model discloses a kind of tray equipment of packing bubble bag, including rack, the rack is equipped with bag conveying line, tray positioning platform, bagging manipulator, material bag manipulator, bag opening mechanism, vacuum heat sealing packaging mechanism and wrapping tape mechanism;
[0006] The material bag manipulator takes material bag from bag warehouse, and the bag conveying line is conveyed to the position of the bag opening mechanism, the bag opening mechanism opens bag, the bagging manipulator takes tray from the tray positioning platform, and the bagging manipulator is bagged, the bag conveying line is conveyed to the vacuum heat sealing packaging mechanism for vacuum heat sealing, and the bagging manipulator is bagged after vacuum heat sealing by the bag conveying line and is conveyed to the wrapping tape mechanism for fixing tray in bagging manipulator.
[0007] As an improvement of the utility model discloses a kind of tray equipment of packing bubble bag, the rack is also equipped with filler stacking platform and filler transplanting manipulator, the bottom of the filler stacking platform is equipped with material moving mechanism, the material moving mechanism pushes out the filler of bottom layer from the bottom of the filler stacking platform, the filler transplanting manipulator receives filler, and the filler transplanting manipulator is transplanted to the material taking position of the bagging manipulator;
[0008] Multiple filler stacking supports are arranged at intervals on the filler stacking platform, the filler stacking platform is equipped with the underflow hole below each filler stacking support, and the material moving mechanism includes filler pushing-out cylinder, and the piston rod end of the filler pushing-out cylinder is equipped with filler pushing block.
[0009] The filling transplanting mechanical hand includes a filling transplanting horizontal movement servo module, the filling transplanting horizontal movement servo module controls horizontal support movement, a receiving plate is arranged on the horizontal support, and the receiving plate is L-shaped.
[0010] As an improvement of the tray bubble bag equipment, the bag opening mechanism includes a bag opening frame, a bag opening lifting cylinder is arranged on each of the four edge frames of the bag opening frame, a bag opening plate control cylinder mounting plate is arranged at the piston rod end of the bag opening lifting cylinder, a bag opening plate control cylinder and a bag clamping cylinder are arranged on the bag opening plate control cylinder mounting plate, a bag opening plate is arranged at the piston rod end of the bag opening plate control cylinder, and a bag clamping plate is arranged at the piston rod end of the bag clamping cylinder.
[0011] The bag opening lifting cylinder controls the lifting of the bag opening plate, the bag opening plate control cylinder controls the forward and backward movement of the bag opening plate, and the bag clamping cylinder controls the clamping of the bag clamping plate.
[0012] As an improvement of the tray bubble bag equipment, the bag opening mechanism includes a bag opening frame, a bag opening lifting cylinder is arranged on each of the four edge frames of the bag opening frame, a bag opening plate control cylinder mounting plate is arranged at the piston rod end of the bag opening lifting cylinder, a bag opening plate control cylinder and a bag clamping cylinder are arranged on the bag opening plate control cylinder mounting plate, a bag opening plate is arranged at the piston rod end of the bag opening plate control cylinder, and a bag clamping plate is arranged at the piston rod end of the bag clamping cylinder.
[0013] When the material bag mechanical hand carries the material bag to the lower side of the bag opening mechanism, the bag suction cylinder controls the bag suction chuck to suck the material bag, the material bag mechanical hand and the bag suction cylinder jointly open the material bag, the bag opening lifting cylinder controls the bag opening plate to descend and insert into the material bag, the bag opening plate control cylinder controls the bag opening plate to open the material bag, and the bag clamping cylinder controls the bag clamping plate to clamp the material bag.
[0014] As an improvement of the tray bubble bag equipment, the vacuum heat sealing packaging mechanism includes a heat sealing frame, a vacuum pumping mechanism and a heat sealing abutting mechanism are arranged on one side edge frame of the heat sealing frame, and a heat sealing knife mechanism and a bag opening pressing mechanism are arranged on the other side edge frame of the heat sealing frame.
[0015] The bag opening pressing mechanism and the heat sealing abutting mechanism both include a movement control cylinder, and the movement control cylinder controls the movement of the bottom plate.
[0016] The vacuum pumping mechanism includes a lifting cylinder mounting plate, a lifting cylinder is arranged on the lifting cylinder mounting plate, the lifting cylinder controls the lifting movement of a lifting plate, a horizontal movement control drive is arranged on the lifting plate, the horizontal movement control drive controls the movement of two vacuum pumping suction nozzle seats, and a vacuum pumping suction nozzle is arranged on the vacuum pumping suction nozzle seat.
[0017] As an improvement of the tray bubble bag equipment, the horizontal movement control drive comprises a horizontal movement control servo motor, two synchronous wheels and a synchronous belt, the two synchronous wheels are connected through the synchronous belt, the output shaft of the horizontal movement control servo motor is connected with one of the synchronous wheels, one vacuum suction nozzle seat is connected to the upper belt body of the synchronous belt, and the other vacuum suction nozzle seat is connected to the lower belt body of the synchronous belt.
[0018] As an improvement of the tray bubble bag equipment, the adhesive tape winding mechanism comprises a mounting side plate, a plurality of rollers are arranged on one side of the mounting side plate at intervals, the plurality of rollers jointly drive a rotating disc, an adhesive tape guide rod is arranged on the rotating disc, a servo motor for driving the rotating disc to rotate is arranged on the other side of the mounting side plate, a driving synchronous wheel is arranged on the output shaft of the servo motor, a driven synchronous wheel is arranged on the axle of one of the rollers, and the driving synchronous wheel and the driven synchronous wheel are connected through a synchronous belt.
[0019] A tape sleeve rod is arranged on the mounting side plate, and a tape roll is arranged on the tape sleeve rod.
[0020] An upper positioning mechanism is arranged at the upper end of the mounting side plate, the upper positioning mechanism comprises an upper mounting plate, air cylinder mounting plates are arranged at the two ends of the upper mounting plate, upper positioning air cylinders are arranged on the two air cylinder mounting plates, and the upper positioning air cylinders control the movement of an upper positioning plate.
[0021] As an improvement of the tray bubble bag equipment, first positioning mechanisms and adhesive tape cutting mechanisms are arranged on the front side of the mounting side plate at intervals, and second positioning mechanisms and third positioning mechanisms are arranged on the rear side of the mounting side plate at intervals.
[0022] The first positioning mechanism comprises a first air cylinder mounting plate, a first horizontal movement control air cylinder is arranged on the first air cylinder mounting plate, the first horizontal movement control air cylinder controls the movement of a first positioning air cylinder mounting plate, a first positioning air cylinder and a first linear guide rail are arranged on the first positioning air cylinder mounting plate, the first positioning air cylinder controls the movement of a first mounting plate, a first positioning plate is arranged on the first mounting plate, the first mounting plate is slidably connected with the first linear guide rail through a sliding block, the first positioning plate is in a U shape, and inclined baffle plates are arranged on the two side edges of the first positioning plate and extend outward.
[0023] The second positioning mechanism comprises a second positioning air cylinder mounting plate, a second positioning air cylinder and a second linear guide rail are arranged on the second positioning air cylinder mounting plate, a second mounting plate is arranged at the piston rod end of the second positioning air cylinder, a second positioning plate is arranged on the second mounting plate, and the second mounting plate is slidably connected with the second linear guide rail through a sliding block.
[0024] The third positioning mechanism comprises a third positioning cylinder mounting plate, a third front-rear positioning cylinder is arranged on the third positioning cylinder mounting plate, the third front-rear positioning cylinder controls a left-right cylinder mounting plate to move, a third left-right control cylinder is arranged on the left-right cylinder mounting plate, and the third left-right control cylinder controls a third positioning plate to move;
[0025] The cutting tape mechanism comprises a support seat, a cutter left-right control cylinder and a suction disc front-rear control cylinder are arranged on the support seat, the cutter left-right control cylinder controls a cutter front-rear control cylinder to move, the cutter left-right control cylinder controls a cutter cylinder to move, the cutter cylinder controls a cutter to move, the suction disc front-rear control cylinder controls a suction disc left-right control cylinder to move, the suction disc left-right control cylinder controls a suction disc support to move, a suction disc is arranged on the suction disc support, the suction disc sucks the adhesive tape, and the cutter cylinder controls the cutter to cut the adhesive tape.
[0026] As an improvement of the tray bubble bag filling equipment, the bag taking mechanical hand comprises a bag taking X-axis servo module and a bag taking Z-axis servo module, the bag taking X-axis servo module controls movement of the bag taking Z-axis servo module, the bag taking Z-axis servo module controls a bag taking lifting slide plate to move, a rotary cylinder mounting plate is arranged on the bag taking lifting slide plate, a rotary cylinder is arranged on the rotary cylinder mounting plate, the rotary cylinder controls a swing arm to rotate, a bag taking suction disc mounting plate is arranged on the swing arm, and a plurality of bag taking suction discs are arranged on the bag taking suction disc mounting plate in intervals.
[0027] As an improvement of the tray bubble bag filling equipment, the bag taking mechanical hand comprises a bag taking X-axis servo module and a bag taking Z-axis servo module, the bag taking X-axis servo module controls movement of the bag taking Z-axis servo module, the bag taking Z-axis servo module controls a bag taking lifting slide plate to move, a rotary cylinder mounting plate is arranged on the bag taking lifting slide plate, a rotary cylinder is arranged on the rotary cylinder mounting plate, the rotary cylinder controls a swing arm to rotate, a bag taking suction disc mounting plate is arranged on the swing arm, and a plurality of bag taking suction discs are arranged on the bag taking suction disc mounting plate in intervals.
[0028] The utility model discloses the beneficial effect lies in: the utility model discloses can realize full -automatic stacking into bag packing, relative and before the process of manual packing, and equipment packing realizes automation, improves production efficiency and the control ability of quality, standardizes the technological process of packing, reduces the security risk of tray in transportation and greatly reduces the packing cost. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is the perspective view of the utility model;
[0030] Figure 2 It is the bag opening mechanism structure schematic view of the utility model;
[0031] Figure 3 It is the bag taking mechanical hand structure schematic view of the utility model;
[0032] Figure 4 is a vacuum heat sealing packaging mechanism structural schematic view of the utility model;
[0033] Figure 5 is a front perspective view of the adhesive tape winding mechanism of the utility model;
[0034] Figure 6 is a back perspective view of the adhesive tape winding mechanism of the utility model;
[0035] Figure 7 is a bagging manipulator structural schematic view of the utility model;
[0036] Reference signs are:
[0037] 1, rack;
[0038] 2, material bag conveying line;
[0039] 3, material disc positioning platform;
[0040] 4, bagging manipulator; 41, bagging X-axis servo module, 42, bagging Z-axis servo module, 43, bagging lifting plate, 44, bagging suction cup support, 45, bagging suction cup;
[0041] 5, material bag taking manipulator; 51, bag taking X-axis servo module, 52, bag taking Z-axis servo module, 53, bag taking lifting slide plate, 54, rotary air cylinder mounting plate, 55, rotary air cylinder, 56, swing arm, 57, bag taking suction cup mounting plate, 58, bag taking suction cup;
[0042] 6, bag opening mechanism; 61, bag opening frame, 62, bag opening lifting air cylinder, 63, bag opening plate control air cylinder mounting plate, 64, bag opening plate control air cylinder, 65, bag clamping air cylinder, 66, bag opening plate, 67, bag clamping plate, 68, bag suction air cylinder mounting support, 69, bag suction air cylinder, 60, bag suction cup;
[0043] 7, vacuum heat sealing packaging mechanism; 71, heat sealing frame, 72, vacuumizing mechanism, 73, heat sealing abutting mechanism, 74, heat sealing knife mechanism, 75, bag opening pressing mechanism, 731, movement control air cylinder, 732, bottom plate, 721, lifting air cylinder mounting plate, 722, lifting air cylinder, 723, lifting plate, 724, transverse movement control drive, 725, vacuumizing suction nozzle seat, 726, vacuumizing suction nozzle;
[0044] 8, tape winding mechanism, 81, installation side plate, 82, roller, 83, turntable, 84, tape winding guide rod, 85, servo motor, 86, tape sleeve rod, 87, tape roll, 88, upper positioning mechanism, 89, first positioning mechanism, 80, tape cutting mechanism, 801, second positioning mechanism, 802, third positioning mechanism, 881, upper mounting plate, 882, air cylinder mounting plate, 883, upper positioning air cylinder, 884, upper positioning plate, 891, first air cylinder mounting plate, 892, first horizontal movement control air cylinder, 893, first positioning air cylinder mounting plate, 894, first positioning air cylinder, 895, first linear guide rail, 896, first mounting plate, 897, first positioning plate, 898, baffle, 8011, second positioning air cylinder mounting plate, 8012, second positioning air cylinder, 8013, second linear guide rail, 8014, second mounting plate, 8015, second positioning plate, 8021, third positioning air cylinder mounting plate, 8022, third front and rear positioning air cylinder, 8023, left and right air cylinder mounting plate, 8024, third left and right control air cylinder, 8025, third positioning plate, 801, support seat, 802, cutter left and right control air cylinder, 803, suction cup front and rear control air cylinder, 804, cutter left and right control air cylinder, 805, cutter air cylinder, 806, cutter, 807, suction cup left and right control air cylinder, 808, suction cup support, 809, suction cup;
[0045] 9, material bag warehouse;
[0046] 10, filler stacking platform; 101, filler stacking support;
[0047] 11, filler transplanting manipulator; 111, filler transplanting horizontal movement servo module, 112, horizontal movement support, 113, material receiving plate;
[0048] 12, material moving mechanism. DETAILED DESCRIPTION
[0049] The technical solutions in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0050] It should be noted that all directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly.
[0051] In addition, the description of "first", "second" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the same or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can be explicitly or implicitly included at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0052] As shown in Figures 1-7 A bubble bag equipment for tray is provided, which comprises a rack 1, a bag conveying line 2, a tray positioning platform 3, a bagging manipulator 4, a bag taking manipulator 5, a bag opening mechanism 6, a vacuum heat sealing packaging mechanism 7 and a adhesive tape winding mechanism 8 are arranged on the rack 1.
[0053] The bag taking manipulator 5 takes the bag from the bag bin 9 and conveys the bag to the position of the bag opening mechanism 6, the bag opening mechanism 6 opens the bag, the bagging manipulator 4 takes the tray from the tray positioning platform 3 and bags the tray, the bag conveying line 2 conveys the bag to the vacuum heat sealing packaging mechanism 7 for vacuum heat sealing, and the bag after vacuum heat sealing is conveyed by the bag conveying line 2 to the adhesive tape winding mechanism 8 for fixing the tray in the bag by winding adhesive tape. The bags on the bag bin 9 are stacked by artificial, and the bag bin 9 is provided with a bag lifting servo, and the bag taking manipulator 5 takes away one bag each time, and the bag lifting servo controls the stacked bags to rise by the height of one bag.
[0054] Preferably, the rack 1 is further provided with a filler stacking platform 10 and a filler transplanting manipulator 11, the bottom of the filler stacking platform 10 is provided with a material moving mechanism 12, the material moving mechanism 12 pushes out the bottom layer of fillers from the bottom of the filler stacking platform 10, and the filler transplanting manipulator 11 takes the fillers and transplants the fillers to the taking position of the bagging manipulator 4.
[0055] The filler stacking platform 10 is provided with a plurality of filler stacking supports 101 at intervals, the filler stacking platform 10 is provided with a discharging hole below each filler stacking support 101, and the material moving mechanism 12 comprises a filler pushing cylinder, and the piston rod end of the filler pushing cylinder is provided with a filler pushing block.
[0056] The filling transplanting mechanical hand 11 comprises a filling transplanting horizontal movement servo module 111, the filling transplant transplanting horizontal movement servo module 111 controls the movement of horizontal support 112, and the horizontal support 112 is provided with the receiving plate 113, and the receiving plate 113 is L-shaped.The filling transplanting horizontal movement servo module 111 can control the receiving plate 113 to move to the side of the filling stack support 101, and the filling pushed out by the material pushing mechanism 12 is just pushed into the receiving plate 113, and after the receiving plate 113 receives the filling, the filling transplanting horizontal movement servo module 111 controls the receiving plate 113 to move to the material taking position of the bagging mechanical hand 4 to wait for the bagging mechanical hand 4 to take away.
[0057] Preferably, the bag opening mechanism 6 comprises a bag opening frame 61, and the four edge frames of the bag opening frame 61 are each provided with a bag opening lifting cylinder 62, the piston rod end of the bag opening lifting cylinder 62 is provided with a bag opening plate control cylinder mounting plate 63, the bag opening plate control cylinder mounting plate 63 is provided with a bag opening plate control cylinder 64 and a bag clamping cylinder 65, the piston rod end of the bag opening plate control cylinder 64 is provided with a bag opening plate 66, and the piston rod end of the bag clamping cylinder 65 is provided with a bag clamping plate 67.
[0058] The bag opening lifting cylinder 62 controls the lifting of the bag opening plate 66, the bag opening plate control cylinder 64 controls the forward and backward movement of the bag opening plate 66, and the bag clamping cylinder 65 controls the clamping of the bag clamping plate 67.
[0059] Preferably, one of the edge frames of the bag opening frame 61 is further provided with a bag suction cylinder mounting bracket 68, the bag suction cylinder mounting bracket 68 is provided with a bag suction cylinder 69, and the piston rod end of the bag suction cylinder 69 is provided with a bag suction chuck 60.
[0060] When the material bag mechanical hand 5 carries the material bag to the lower side of the bag opening mechanism 6, the bag suction cylinder 69 controls the bag suction chuck 60 to suck the material bag, the material bag mechanical hand 5 and the bag suction cylinder 69 jointly open the material bag, the bag opening lifting cylinder 62 controls the bag opening plate 66 to descend and insert into the material bag, the bag opening plate control cylinder 64 controls the bag opening plate 66 to open the material bag, and the bag clamping cylinder 65 controls the bag clamping plate 67 to clamp the material bag, so that the bag clamping plate 67 clamps the material bag to prevent the material bag from falling during bagging, and the bagging mechanical hand 4 takes the material disc to bag.
[0061] Preferably, the vacuum heat sealing packaging mechanism 7 comprises a heat sealing frame 71, one side frame of the heat sealing frame 71 is provided with a vacuum pumping mechanism 72 and a heat sealing abutting mechanism 73, the other side frame of the heat sealing frame 71 is provided with a heat sealing knife mechanism 74 and a bag opening pressing mechanism 75.
[0062] The bag opening pressing mechanism 75 and the heat sealing abutting mechanism 73 each comprise a movement control cylinder 731, and the movement control cylinder 731 controls the movement of the bottom plate 732.
[0063] The vacuumizing mechanism 72 comprises a lifting cylinder mounting plate 721, a lifting cylinder 722 arranged on the lifting cylinder mounting plate 721, the lifting cylinder 722 controls a lifting plate 723 to move up and down, the lifting plate 723 is provided with a transverse movement control drive 724, the transverse movement control drive 724 controls two vacuumizing suction nozzle seats 725 to move, and the vacuumizing suction nozzle seats 725 are provided with vacuumizing suction nozzles 726.
[0064] Preferably, the transverse movement control drive 724 comprises a transverse movement control servo motor, two synchronous wheels and a synchronous belt, the two synchronous wheels are connected through the synchronous belt, the output shaft of the transverse movement control servo motor is connected with one of the synchronous wheels, one of the vacuumizing suction nozzle seats is connected with the upper belt body of the synchronous belt, and the other vacuumizing suction nozzle seat is connected with the lower belt body of the synchronous belt.
[0065] Preferably, the adhesive tape winding mechanism 8 comprises a mounting side plate 81, a plurality of rollers 82 are arranged on one side of the mounting side plate 81 at intervals, the plurality of rollers 82 jointly drive a rotating disc 83, the rotating disc 83 is provided with an adhesive tape winding guide rod 84, the other side of the mounting side plate 81 is provided with a servo motor 85 for driving the rotating disc 83 to rotate, the output shaft of the servo motor 85 is provided with a driving synchronous wheel, a driven synchronous wheel is arranged on the shaft of one of the rollers, and the driving synchronous wheel and the driven synchronous wheel are connected through a synchronous belt.
[0066] The mounting side plate 81 is provided with a sleeve adhesive tape rod 86, and an adhesive tape roll 87 is arranged on the sleeve adhesive tape rod 86.
[0067] The upper end of the mounting side plate 81 is provided with an upper positioning mechanism 88, the upper positioning mechanism 88 comprises an upper mounting plate 881, the two ends of the upper mounting plate 881 are provided with cylinder mounting plates 882, and the two cylinder mounting plates 882 are provided with upper positioning cylinders 883, the upper positioning cylinders 883 control an upper positioning plate 884 to move.
[0068] Preferably, the front side of the mounting side plate 81 is provided with a first positioning mechanism 89 and an adhesive tape cutting mechanism 80 at intervals, and the rear side of the mounting side plate 81 is provided with a second positioning mechanism 801 and a third positioning mechanism 802 at intervals.
[0069] The first positioning mechanism 89 comprises a first cylinder mounting plate 891, the first cylinder mounting plate 891 is provided with a first transverse movement control cylinder 892, the first transverse movement control cylinder 892 controls a first positioning cylinder mounting plate 893 to move, the first positioning cylinder mounting plate 893 is provided with a first positioning cylinder 894 and a first linear guide rail 895, the first positioning cylinder 894 controls a first mounting plate 896 to move, the first mounting plate 896 is provided with a first positioning plate 897, the first mounting plate 896 is slidably connected with the first linear guide rail 895 through a sliding block, the first positioning plate 897 is in a U shape, and the two side edges of the first positioning plate 897 extend outwardly and are provided with inclined baffle plates 898.
[0070] The second positioning mechanism 801 comprises a second positioning cylinder mounting plate 8011, the second positioning cylinder mounting plate 8011 being provided with a second positioning cylinder 8012 and a second linear guide rail 8013, the piston rod end of the second positioning cylinder 8012 being provided with a second mounting plate 8014, the second mounting plate 8014 being provided with a second positioning plate 8015, the second mounting plate 8014 being slidably connected with the second linear guide rail 8013 through a sliding block;
[0071] The third positioning mechanism 802 comprises a third positioning cylinder mounting plate 8021, the third positioning cylinder mounting plate 8021 being provided with a third front-rear positioning cylinder 8022, the third front-rear positioning cylinder 8022 controlling a left-right cylinder mounting plate 8023 to move, the left-right cylinder mounting plate 8023 being provided with a third left-right control cylinder 8024, the third left-right control cylinder 8024 controlling a third positioning plate 8025 to move;
[0072] The cutting tape mechanism 80 comprises a support seat 801, the support seat 801 being provided with a cutter left-right control cylinder 802 and a suction disc front-rear control cylinder 803, the cutter left-right control cylinder 802 controlling a cutter front-rear control cylinder 804 to move, the cutter left-right control cylinder 804 controlling a cutter cylinder 805 to move, the cutter cylinder 805 controlling a cutter 806 to move, the suction disc front-rear control cylinder 803 controlling a suction disc left-right control cylinder 807 to move, the suction disc left-right control cylinder 807 controlling a suction disc support 808 to move, the suction disc support 808 being provided with a suction disc 809, the suction disc 809 sucking the tape, and the cutter cylinder 805 controlling the cutter 806 to cut the tape.
[0073] Preferably, the bag taking manipulator 5 comprises a bag taking X-axis servo module 51 and a bag taking Z-axis servo module 52, the bag taking X-axis servo module 51 controlling the bag taking Z-axis servo module 52 to move, the bag taking Z-axis servo module 52 controlling a bag taking lifting slide plate 53 to move, the bag taking lifting slide plate 53 being provided with a rotary cylinder mounting plate 54, the rotary cylinder mounting plate 54 being provided with a rotary cylinder 55, the rotary cylinder 55 controlling a swing arm 56 to rotate, the swing arm 56 being provided with a bag taking suction disc mounting plate 57, the bag taking suction disc mounting plate 57 being provided with a plurality of bag taking suction discs 58 at intervals.
[0074] Preferably, the bagging manipulator 4 comprises a bagging X-axis servo module 41 and a bagging Z-axis servo module 42, the bagging X-axis servo module 41 controls the movement of the bagging Z-axis servo module 42, the bagging Z-axis servo module 42 controls the movement of a bagging lifting plate 43, the bottom of the bagging lifting plate 43 is provided with a bagging suction cup support 44, and a plurality of bagging suction cups 45 are arranged on the bagging suction cup support 44 in intervals. The bagging X-axis servo module 41 comprises a bagging X-axis servo motor, two synchronous wheels and a synchronous belt, the two synchronous wheels are connected through the synchronous belt, and the output shaft of the bagging X-axis servo motor is connected with one of the synchronous wheels. The bagging Z-axis servo module 42 comprises a bagging Z-axis servo motor and a transmission screw rod, and the bagging Z-axis servo motor drives the transmission screw rod through the synchronous wheel and the synchronous belt.
[0075] The working process of the utility model: the material bag manipulator 5 is grabbed through the sponge suction cup, and is carried to the position of the bag opening mechanism 6, and the bag opening mechanism 6 is completed, the bag opening action is completed, the bubble bag is opened, and the bag opening plate is inserted into the bubble bag, and the bag opening plate is pressed tightly after the bag opening plate is inserted into the bubble bag, and the bubble bag is prevented from falling, the bagging manipulator 4 is taken into the bag, and the counting is started, according to the instruction of the upper computer, fifteen material trays are put into a bag, when there are less than fifteen material trays, the bagging manipulator needs to grab the filler (the filler is foam) to fill the height, when there are only one to five trays, the machine table alarms manual processing package, and the equipment packaging uniformity is guaranteed, and the bag is pressed tightly after entering the bag, and the bubble bag flows into the heat sealing station of the vacuum heat sealing packaging mechanism 7, and is vacuum heat sealed and packaged, and after sealing, enters the adhesive tape winding station, and the bubble bag is wound tightly with transparent adhesive tape, and the material tray is prevented from shaking in the bubble bag.
[0076] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and structures of the utility model, and the scope of the utility model is defined by the appended claims and their equivalent ranges.
Claims
1. A tray filling bubble pack apparatus comprising a frame, characterised in that, The rack is provided with a material bag conveying line, a material tray positioning platform, a bagging manipulator, a material bag taking manipulator, a bag opening mechanism, a vacuum heat sealing packaging mechanism and a adhesive tape winding mechanism; The material bag taking manipulator takes material bags from the material bag bin and conveys the material bags to the position of the bag opening mechanism, the bag opening mechanism opens the material bags, the bagging manipulator takes material trays from the material tray positioning platform and bags the material trays, the material bag conveying line conveys the material bags to the vacuum heat sealing packaging mechanism for vacuum heat sealing, and the material bags after vacuum heat sealing are conveyed by the material bag conveying line to the adhesive tape winding mechanism for fixing the material trays in the material bags.
2. The tray-gassing bubble pack apparatus of claim 1, wherein, The rack is further provided with a filler stacking platform and a filler transplanting manipulator, the bottom of the filler stacking platform is provided with a material pushing mechanism, the material pushing mechanism pushes out the bottom layer of fillers from the bottom of the filler stacking platform, and the filler transplanting manipulator takes fillers and transplants the fillers to the material taking position of the bagging manipulator; The filler stacking platform is provided with a plurality of filler stacking supports at intervals, the filler stacking platform is provided with a discharging hole below each filler stacking support, and the material pushing mechanism comprises a filler pushing cylinder, and the piston rod end of the filler pushing cylinder is provided with a filler pushing block; The filler transplanting manipulator comprises a filler transplanting horizontal movement servo module, the filler transplanting horizontal movement servo module controls the movement of a horizontal movement support, the horizontal movement support is provided with a material taking plate, and the material taking plate is in an L shape.
3. The tray-gassing bubble pack apparatus of claim 1, wherein, The bag opening mechanism comprises a bag opening frame, four edge frames of the bag opening frame are each provided with a bag opening lifting cylinder, the piston rod end of the bag opening lifting cylinder is provided with a bag opening plate control cylinder mounting plate, the bag opening plate control cylinder mounting plate is provided with a bag opening plate control cylinder and a bag clamping cylinder, the piston rod end of the bag opening plate control cylinder is provided with a bag opening plate, and the piston rod end of the bag clamping cylinder is provided with a bag clamping plate; The bag opening lifting cylinder controls the lifting of the bag opening plate, the bag opening plate control cylinder controls the forward and backward movement of the bag opening plate, and the bag clamping cylinder controls the clamping of the bag clamping plate.
4. The tray-gassing bubble pack apparatus of claim 3, wherein, The bag suction cylinder mounting support is provided with a bag suction cylinder, and the piston rod end of the bag suction cylinder is provided with a bag suction chuck; When the material bag taking manipulator carries the material bag to the lower side of the bag opening mechanism, the bag suction cylinder controls the bag suction chuck to suck the material bag, the material bag taking manipulator and the bag suction cylinder jointly open the material bag, the bag opening lifting cylinder controls the bag opening plate to descend and insert into the material bag, the bag opening plate control cylinder controls the bag opening plate to open the material bag, and the bag clamping cylinder controls the bag clamping plate to clamp the material bag.
5. The tray gas bubble bag apparatus of claim 1, wherein, The vacuum heat sealing packaging mechanism comprises a heat sealing frame, one side edge frame of the heat sealing frame is provided with a vacuumizing mechanism and a heat sealing abutting mechanism, the other side edge frame of the heat sealing frame is provided with a heat sealing knife mechanism and a bag opening pressing mechanism; The bag opening pressing mechanism and the heat sealing abutting mechanism each comprise a movement control cylinder, and the movement control cylinder controls the movement of a bottom plate. The vacuumizing mechanism comprises a lifting cylinder mounting plate, a lifting cylinder is arranged on the lifting cylinder mounting plate, the lifting cylinder controls lifting movement of a lifting plate, a transverse movement control drive is arranged on the lifting plate, the transverse movement control drive controls movement of two vacuumizing suction nozzle holders, and a vacuumizing suction nozzle is arranged on the vacuumizing suction nozzle holder.
6. The tray-gassing bubble pack apparatus of claim 5, wherein, The transverse movement control drive comprises a transverse movement control servo motor, two synchronous wheels and a synchronous belt, the two synchronous wheels are connected through the synchronous belt, an output shaft of the transverse movement control servo motor is connected with one of the synchronous wheels, one of the vacuumizing suction nozzle holders is connected with an upper belt body of the synchronous belt, and the other vacuumizing suction nozzle holder is connected with a lower belt body of the synchronous belt.
7. The tray-gassing bubble pack apparatus of claim 2, wherein, The adhesive tape winding mechanism comprises a mounting side plate, a plurality of rollers are arranged on one side of the mounting side plate at intervals, the plurality of rollers jointly drive a rotating disc, an adhesive tape guide rod is arranged on the rotating disc, a servo motor for driving the rotating disc to rotate is arranged on the other side of the mounting side plate, an output shaft of the servo motor is provided with a driving synchronous wheel, a driven synchronous wheel is arranged on a wheel shaft of one of the rollers, and the driving synchronous wheel and the driven synchronous wheel are connected through a synchronous belt. An adhesive tape sleeve rod is arranged on the mounting side plate, and an adhesive tape roll is arranged on the adhesive tape sleeve rod. An upper positioning mechanism is arranged on the upper end of the mounting side plate, the upper positioning mechanism comprises an upper mounting plate, air cylinder mounting plates are arranged at both ends of the upper mounting plate, upper positioning air cylinders are arranged on the air cylinder mounting plates, and the upper positioning air cylinders control movement of an upper positioning plate.
8. The tray-gassing bubble pack apparatus of claim 7, wherein, A first positioning mechanism and a tape cutting mechanism are arranged on the front side of the mounting side plate at intervals, and a second positioning mechanism and a third positioning mechanism are arranged on the rear side of the mounting side plate at intervals. The first positioning mechanism comprises a first air cylinder mounting plate, a first transverse movement control air cylinder is arranged on the first air cylinder mounting plate, the first transverse movement control air cylinder controls movement of a first positioning air cylinder mounting plate, the first positioning air cylinder mounting plate is provided with a first positioning air cylinder and a first linear guide rail, the first positioning air cylinder controls movement of a first mounting plate, the first mounting plate is provided with a first positioning plate, the first mounting plate is slidably connected with the first linear guide rail through a sliding block, the first positioning plate is in a U shape, and the two side edges of the first positioning plate extend outward and are provided with inclined baffle plates. The second positioning mechanism comprises a second positioning air cylinder mounting plate, the second positioning air cylinder mounting plate is provided with a second positioning air cylinder and a second linear guide rail, a second mounting plate is arranged at the piston rod end of the second positioning air cylinder, the second mounting plate is provided with a second positioning plate, and the second mounting plate is slidably connected with the second linear guide rail through a sliding block. The third positioning mechanism comprises a third positioning air cylinder mounting plate, the third positioning air cylinder mounting plate is provided with a third front-rear positioning air cylinder, the third front-rear positioning air cylinder controls movement of a left-right air cylinder mounting plate, the left-right air cylinder mounting plate is provided with a third left-right control air cylinder, and the third left-right control air cylinder controls movement of a third positioning plate. The cutting tape mechanism comprises a supporting seat, a left-right control air cylinder of a cutter and a front-rear control air cylinder of a suction disc are arranged on the supporting seat, the left-right control air cylinder of the cutter controls the front-rear control air cylinder of the cutter to move, the left-right control air cylinder of the cutter controls a cutter air cylinder to move, the cutter air cylinder controls the cutter to move, the front-rear control air cylinder of the suction disc controls a left-right control air cylinder of a suction disc to move, the left-right control air cylinder of the suction disc controls a suction disc support to move, the suction disc support is provided with a suction disc, the suction disc sucks the tape, and the cutter air cylinder controls the cutter to cut the tape.
9. The tray-gassing bubble pack apparatus of claim 1, wherein, The bag taking mechanical hand comprises a bag taking X-axis servo module and a bag taking Z-axis servo module, the bag taking X-axis servo module controls the movement of the bag taking Z-axis servo module, the bag taking Z-axis servo module controls a bag taking lifting slide plate to move, the bag taking lifting slide plate is provided with a rotary air cylinder mounting plate, the rotary air cylinder mounting plate is provided with a rotary air cylinder, the rotary air cylinder controls a swing arm to rotate, the swing arm is provided with a bag taking suction disc mounting plate, and a plurality of bag taking suction discs are arranged on the bag taking suction disc mounting plate at intervals.
10. The tray-gassing bubble pack apparatus of claim 1, wherein, The bag taking mechanical hand comprises a bag taking X-axis servo module and a bag taking Z-axis servo module, the bag taking X-axis servo module controls the movement of the bag taking Z-axis servo module, the bag taking Z-axis servo module controls a bag taking lifting slide plate to move, the bag taking lifting slide plate is provided with a rotary air cylinder mounting plate, the rotary air cylinder mounting plate is provided with a rotary air cylinder, the rotary air cylinder controls a swing arm to rotate, the swing arm is provided with a bag taking suction disc mounting plate, and a plurality of bag taking suction discs are arranged on the bag taking suction disc mounting plate at intervals.