Novel unloader

By installing a material discharge assembly and an air blower in the conical discharge section of the unloader, the problem of material caking was solved, and the material was successfully discharged by its own weight and discharged in a quantitative manner.

CN223687312UActive Publication Date: 2025-12-19PUCHENG YANHONG IND CO LTD
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Patent Information

Application Number
CN202520245184.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-19
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing unloaders are prone to caking of powdery or granular materials during the feeding process at the bottom of the hopper's conical structure, which prevents the material from being discharged under its own weight and affects the quantitative unloading operation.

Method used

A material feeding assembly is provided in the conical feeding section, including a drive rod, a connecting rod and a scraper. The drive rod drives the scraper to move and loosen the material, and an air blower is provided to dry the air and loosen the material, ensuring that the material is fed smoothly.

Benefits of technology

It effectively loosens compacted materials, ensuring that materials can be discharged smoothly under their own weight, avoiding affecting quantitative unloading operations and improving unloading efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel unloader which comprises a stock bin, the stock bin comprises a feeding portion and a conical discharging portion which are connected from top to bottom, the conical discharging portion is provided with a material scattering assembly, the material scattering assembly comprises a driving rod, a connecting rod and at least two sets of material scraping plates, and one end of the driving rod penetrates through the side wall of the conical discharging portion and extends into the conical discharging portion. The conical feeding part is in sliding connection with the conical feeding part; the connecting rod is arranged in the conical discharging part and installed on the driving rod, and the two ends of the connecting rod extend to the two opposite sides of the inner wall close to the conical discharging part correspondingly. The two scraping plates are installed at the two ends of the connecting rod correspondingly and attached to the inner wall of the conical discharging part, the driving rod drives the scraping plates to move to loosen hardened materials at the conical discharging part of the stock bin, and therefore it is guaranteed that the materials are smoothly discharged by means of the self weight, and later quantitative discharging operation is prevented from being affected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of unloader, concretely to a novel unloader. BACKGROUND

[0002] The unloader is the main equipment for dust removal, air supply and other equipment feeding, and is suitable for powdery materials and granular materials. For example, the Chinese utility model patent with the publication number CN216471042U discloses a special unloader for powder, which allows the materials in the upper bin to fall by gravity and fill in the gap between the impellers, and then be discharged from the lower discharge port through the rotation of the impellers to realize quantitative unloading. However, the traditional unloader also often uses a gate valve to control the quantitative unloading.

[0003] However, the bottom of the bin of the previous unloader is mostly conical in structure. When the bin is filled with humid air or the materials are intermittently discharged and accumulated, it is easy to cause the powdery materials or granular materials to be hardened during the discharging process, thereby affecting the subsequent quantitative unloading operation. SUMMARY

[0004] Therefore, the utility model aims to provide a novel unloader to solve the technical problems mentioned in the prior art.

[0005] A novel unloader includes a bin, which comprises an inlet portion and a conical discharging portion connected from top to bottom. The conical discharging portion is provided with a material loosening assembly, which comprises:

[0006] A drive rod, one end of which penetrates the side wall of the conical discharging portion and extends into the conical discharging portion, is in sliding connection with the conical discharging portion;

[0007] A connecting rod is arranged in the conical discharging portion and is installed on the drive rod. The two ends of the connecting rod extend to the opposite sides near the inner wall of the conical discharging portion, respectively.

[0008] At least two groups of material scraping plates are installed on the two ends of the connecting rod and are in close contact with the inner wall of the conical discharging portion. The drive rod drives the material scraping plates to move and loosen the hardened materials in the conical discharging portion of the bin.

[0009] Optionally, the material loosening assembly further includes a gas blowing cylinder, which is installed on the end of the drive rod and is arranged between the two groups of material scraping plates. The gas blowing cylinder includes:

[0010] A fixed tube is arranged in the conical discharging portion of the bin, one end of which penetrates the conical discharging portion of the bin and extends to the outside of the bin, where a dry air input source is arranged.

[0011] A movable sleeve is slidably connected with the fixed tube at one end of the driving rod and at the other end of the driving rod.

[0012] The fixed tube and the movable sleeve are respectively provided with control valves at their ends away from each other.

[0013] The control valve at one end of the fixed tube is opened to access dry air when the blowing cylinder is stretched.

[0014] The control valve at one end of the movable sleeve is opened to blow the dry air accessed in the blowing cylinder into the conical discharging part of the stock bin to loosen the compacted material.

[0015] Optionally, a uniform air cover is mounted on the outer periphery of the movable sleeve and covers one side of the air outlet of the movable sleeve to uniformly distribute the flow direction of the dry air on the outer periphery of the movable sleeve.

[0016] Optionally, the control valve is a one-way valve.

[0017] Optionally, the linear displacement of the movable sleeve is half the length of the conical discharging part of the stock bin.

[0018] Optionally, the two groups of scraping plates on the same side of the connecting rod are connected by an auxiliary connecting rod.

[0019] Optionally, the driving rod is provided with a power unit outside the stock bin.

[0020] Optionally, the power unit is any one of a handle, an air cylinder or a hydraulic cylinder.

[0021] The beneficial effects of the present application include:

[0022] 1. The novel unloader provided by the present application is provided with a material loosening assembly in the conical discharging part of the stock bin, so that the scraping plate is driven to move by the driving rod to loosen the compacted material in the conical discharging part of the stock bin, thereby ensuring smooth discharging of the material by gravity and avoiding affecting the subsequent quantitative discharging operation.

[0023] 2. The novel unloader provided by the present application is provided with a blowing cylinder and is configured with a dry air input source, which is used to open the control valve at one end of the fixed tube to access dry air when the blowing cylinder is stretched, and is used to open the control valve at one end of the movable sleeve to blow the dry air accessed in the blowing cylinder into the conical discharging part of the stock bin to loosen the compacted material again when the blowing cylinder is compressed, thereby further improving the loosening effect of the material. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A structure diagram of a novel unloader according to the present application;

[0025] Figure 2 A structure diagram of a material loosening assembly according to the present application;

[0026] Figure 3 A structure diagram of a blow cylinder in a compressed state according to the present application;

[0027] In the figure: 1, a stock bin, 2, a driving rod, 3, a connecting rod, 4, a material scraping plate, 5, a fixed tube, 6, a movable sleeve, 7, a dry air input source, 8, a control valve, 9, an air equalizing cover, 10, an auxiliary connecting rod, 11, a power unit. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0029] Please refer to Figure 1 and Figure 2 , the present application provides a novel unloader, which comprises a stock bin 1, the stock bin 1 comprises a feeding part and a conical discharging part connected from top to bottom, the conical discharging part is provided with a material loosening assembly, the material loosening assembly comprises a driving rod 2, a connecting rod 3 and at least two groups of material scraping plates 4, wherein one end of the driving rod 2 penetrates through the side wall of the conical discharging part and extends into the conical discharging part, and is in sliding connection with the conical discharging part; the connecting rod 3 is arranged in the conical discharging part of the stock bin 1 and is installed on the driving rod 2, two ends of the connecting rod 3 extend to the opposite sides near the inner wall of the stock bin 1 respectively and are perpendicular to the extension direction of the driving rod 2 in the horizontal direction; the two groups of material scraping plates 4 are installed on the two ends of the connecting rod 3 respectively and are in close contact with the inner wall of the conical discharging part, and the material scraping plate 4 is integrally provided with a first scraping part and a second scraping part, the first scraping part is in close contact with the upper inner wall of the conical discharging part, and the second scraping part is in close contact with the lower inner wall of the conical discharging part, the driving rod 2 drives the material scraping plate 4 to move to loosen the material agglomerated in the conical discharging part of the stock bin 1, so as to ensure that the material is smoothly discharged by gravity and avoid affecting the subsequent quantitative discharging operation.

[0030] In the above, as Figure 1As shown, the driving rod 2 is located outside the bunker 1 and is provided with a power unit 11, wherein the power unit 11 is arranged as any one of a handle, a pneumatic cylinder or a hydraulic cylinder; the driving rod 2 can be configured with an automatic or manual driving mode according to the use environment of the bunker 1 to drive the driving rod 2 to move, thereby realizing the loosening operation of the material. Specifically, when the material is frequently hardened, the automatic driving mode can be selected to drive the loosening assembly to run at least once before each unloading operation to ensure the smooth unloading of the material; when the material is relatively less hardened, the manual driving mode can be selected to drive the loosening assembly to run regularly according to the actual use or when the hardening occurs, thereby reducing the use cost, and the handle is helpful for the operator to operate.

[0031] Further, as shown in Figure 2 and Figure 3 , the loosening assembly further comprises a blowing cylinder, the blowing cylinder is installed at the end of the driving rod 2 and is arranged between the two groups of material scraping plates 4, and the blowing cylinder comprises a fixed pipe 5 and a movable sleeve pipe 6 which are slidably connected with each other; specifically, the fixed pipe 5 is arranged in the conical discharging part of the bunker 1, one end of the fixed pipe 5 penetrates the conical discharging part of the bunker 1 and extends to the outside of the bunker 1 to be provided with a dry air input source 7; one end of the movable sleeve pipe 6 is installed at the end of the driving rod 2, and the other end of the movable sleeve pipe 6 is slidably connected with the fixed pipe 5; the ends of the fixed pipe 5 and the movable sleeve pipe 6 away from each other are respectively provided with control valves 8; when the blowing cylinder is stretched, the control valve 8 at one end of the fixed pipe 5 is opened to access the dry air; when the blowing cylinder is compressed, the control valve 8 at one end of the movable sleeve pipe 6 is opened to blow the dry air accessed in the blowing cylinder into the conical discharging part of the bunker 1 to loosen the hardened material again, thereby further improving the loosening effect of the material. In the above, the control valve 8 is arranged as a one-way valve, which is helpful for reducing the layout of the internal circuit of the bunker 1.

[0032] Further, as shown in Figure 2 and Figure 3 , the movable sleeve pipe 6 is provided with an air equalizing cover 9 around the outer periphery of the movable sleeve pipe 6, and the air equalizing cover 9 is arranged on the air outlet side of the movable sleeve pipe 6, which is used to uniformly distribute the flow direction of the dry air around the outer periphery of the movable sleeve pipe 6, so as to blow the dry air into the conical discharging part of the bunker 1 in different directions to loosen the material. It should be noted that the dry air sent by the dry air input source 7 can be treated by high pressure and high temperature, so as to evaporate the humid air when the dry air is sent into the bunker 1, thereby further preventing the material in the bunker 1 from being hardened.

[0033] Further, the linear displacement amount of the movable sleeve 6 is set as half of the length of the conical discharging part of the bin 1 to ensure the effective movement stroke of the movable sleeve 6. Meanwhile, the two groups of material scraping plates 4 are arranged on the same side of the connecting rod 3, and the two groups of material scraping plates 4 are respectively arranged at the two ends of the movable sleeve 6 and connected through the auxiliary connecting rod 10, so that when the movable sleeve 6 moves, the material scraping plates 4 can be ensured to contact the inner wall of the bin 1 and the side away from the power unit 11, so that the material scraping plates 4 can drive the material accumulated in the bin 1 to impact on the inner side wall of the conical discharging part after being broken, so as to shake off the broken material. In the above, as shown in Figure 2 the connecting rod 3 is arranged in a rhombus structure, which can extrude and break the blocky and consolidated material through the edges of the connecting rod 3 when the material loosening assembly operates.

Claims

1. A new type of unloader comprising a bin (1) comprising a feed section and a conical discharge section connected from top to bottom, characterized in that, The conical discharging part is provided with a material loosening assembly, which comprises: a driving rod (2) having one end penetrating through the side wall of the conical discharging part and extending into the conical discharging part and being in sliding connection with the conical discharging part; a connecting rod (3) arranged in the conical discharging part and mounted on the driving rod (2), the two ends of the connecting rod (3) extending to opposite sides near the inner wall of the conical discharging part, respectively; at least two groups of material scraping plates (4) mounted on the two ends of the connecting rod (3) and abutting against the inner wall of the conical discharging part, the driving rod (2) driving the material scraping plates (4) to move and loosen the material agglomerated at the conical discharging part of the material bin (1).

2. A novel unloader as claimed in claim 1, wherein, The material loosening assembly further comprises a blowing cylinder mounted on the end of the driving rod (2) and arranged between the two groups of material scraping plates (4), the blowing cylinder comprising: a fixed pipe (5) arranged in the conical discharging part of the material bin (1), one end of the fixed pipe (5) penetrating through the conical discharging part of the material bin (1) and extending to the outside of the material bin (1) and being provided with a dry air input source (7); a movable sleeve pipe (6) having one end mounted on the end of the driving rod (2) and the other end in sliding connection with the fixed pipe (5); the ends of the fixed pipe (5) and the movable sleeve pipe (6) away from each other are respectively provided with control valves (8); when the blowing cylinder is stretched, the control valve (8) at one end of the fixed pipe (5) is opened to access dry air; when the blowing cylinder is compressed, the control valve (8) at one end of the movable sleeve pipe (6) is opened to blow the dry air accessed in the blowing cylinder into the conical discharging part of the material bin (1) to loosen the agglomerated material.

3. A novel unloader as claimed in claim 2, wherein, An air uniformizing cover (9) is mounted on the outer periphery of the movable sleeve pipe (6), and the air uniformizing cover (9) is arranged on the air outlet side of the movable sleeve pipe (6) to uniformly distribute the flow direction of the dry air on the outer periphery side of the movable sleeve pipe (6).

4. A novel unloader as claimed in claim 2, wherein, The control valve (8) is arranged as a one-way valve.

5. A novel unloader as claimed in claim 2, wherein, The linear displacement amount of the movable sleeve pipe (6) is set as half of the length of the conical discharging part of the material bin (1).

6. A novel unloader as claimed in claim 5, wherein, The material scraping plates (4) located on the same side of the connecting rod (3) are arranged in two groups, the two groups of material scraping plates (4) being located at the two ends of the movable sleeve pipe (6), respectively, and being connected through an auxiliary connecting rod (10).

7. A novel unloader as claimed in claim 1, wherein, The driving rod (2) is provided with a power unit (11) outside the material bin (1).

8. A novel unloader as claimed in claim 7, wherein, The power unit (11) is arranged as any one of a handle, an air cylinder or a hydraulic cylinder.

Citation Information

Patent Citations

  • Unloader special for powder

    CN216471042U