Uninterrupted power supply (UPS) short message control tower crane rotation weather cock release circuit and device

The tower crane slewing wind vane release circuit, which combines UPS power supply and SMS control, solves the problem of the tower crane wind vane not being released in time, and realizes safe and reliable operation and real-time status feedback in severe weather, ensuring the safety of the tower crane.

CN223687973UActive Publication Date: 2025-12-19GUANGXI CONSTR ENG GROUP CONSTR MACHINERY MFG
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Patent Information

Application Number
CN202422774108.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-12-19
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Failure to release the tower crane's slewing wind vane in a timely manner may cause damage to the tower structure in severe weather. Existing operating methods also have issues such as forgetting to operate, high risk of climbing the tower, and unstable network signal and power supply.

Method used

The tower crane slewing weather vane release circuit, which combines UPS power supply and SMS control, includes a weather vane electromagnet control relay circuit, a slewing brake control relay circuit, a weather vane electromagnet control contactor circuit, a slewing brake control contactor circuit, a slewing brake coil circuit, a weather vane electromagnet coil, and a rectifier circuit. It utilizes a UPS power module of 1000VA or higher to provide uninterrupted power, and combined with SMS remote control and status feedback modules, ensures that the weather vane is released in a timely manner even in harsh environments.

Benefits of technology

It enables safe and reliable remote control of the tower crane wind vane, ensuring timely release in severe weather, avoiding the risks of manual operation, providing uninterrupted power support to ensure normal operation of the system in the event of a power outage, and providing real-time status feedback.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a UPS (Uninterrupted Power Supply) short message control tower crane rotation weather cock release circuit and device, and belongs to the field of tower crane safety control. The rotary weather vane release circuit comprises a weather vane electromagnet control relay circuit, a rotary brake control relay circuit, a weather vane electromagnet control contactor circuit, a rotary brake control contactor circuit, a rotary brake coil circuit and a weather vane electromagnet coil. The tower crane control system is remotely controlled, safe and reliable, remote operation is achieved through short message control, the risk that an operator arrives at the site to conduct manual operation in severe weather is avoided, uninterrupted power supply guarantee is achieved, compared with a traditional tower crane control system, the UPS power supply module ensures that the system can still work normally even under the power failure condition, and the system is safe and reliable. The short message control module not only supports remote operation, but also provides real-time state feedback, so that an operator can know the actual state of the tower crane in time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tower crane safety control field especially, relates to a UPS power message control tower crane rotary wind mark release circuit and device. BACKGROUND

[0002] Tower crane (hereinafter referred to as "tower machine") has important application in construction engineering, especially in the construction of high-rise building.Tower crane rotary brake usually adopts normally closed wind mark brake, in non-working state, to avoid the influence of wind on tower crane, the rotary wind mark should be opened, and the tower crane is free to rotate with the wind.If the tower crane rotary brake is not opened, in the case of severe weather (such as typhoon, storm, etc.), the wind blows to the jib for a long time, which will cause damage to the tower structure, and in severe cases, the tower may collapse.

[0003] At present, the tower crane rotary wind mark release is mainly operated by the driver after work or manually, or the manager controls remotely through the network platform, and the two methods have the following problems:

[0004] (1) The tower crane driver may forget to open the wind mark brake after work, and the operator cannot arrive at the scene to release the rotary wind mark brake, and in severe weather, the risk of climbing the tower is also greatly improved.

[0005] (2) The manager controls remotely through the network platform to release the rotary wind mark of the tower crane, which needs stable network signal and stable power supply on site as a prerequisite, and in severe weather, the network signal and power supply may be cut off. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a kind of UPS power message control tower crane rotary wind mark release circuit and device, solve the technical problem mentioned in background art.The purpose is to enhance the automatic safety protection ability of tower crane in severe weather conditions, the combination of UPS power and message remote control technology can provide more intelligent and reliable solution for the release of the rotary wind mark of tower crane, ensure timely and safely execute control operation in severe environment.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] The SMS control tower crane rotation wind vane release circuit of the UPS power supply comprises a wind vane electromagnet control relay circuit, a rotation brake control relay circuit, a wind vane electromagnet control contactor circuit, a rotation brake control contactor circuit, a rotation brake coil circuit and a wind vane electromagnet coil, the wind vane electromagnet control relay circuit is connected with the wind vane electromagnet control contactor circuit, the rotation brake control relay circuit is connected with the rotation brake control contactor circuit, the rotation brake coil circuit is connected with the rotation brake coil circuit, and the wind vane electromagnet coil is connected with the wind vane electromagnet control contactor circuit.

[0009] Further, the rotation brake control relay circuit comprises a relay magnetic core 2KA1 and a relay switch 2KA1, and the relay switch 2KA1 is connected with the rotation brake control contactor circuit and the wind vane electromagnet control relay circuit respectively.

[0010] Further, the wind vane electromagnet control relay circuit comprises a relay magnetic core 2KA2 and a relay switch 2KA2, and the relay switch 2KA2 is connected with the wind vane electromagnet control contactor circuit and the relay switch 2KA1 respectively.

[0011] Further, the above-mentioned circuit further comprises a wind vane feedback switch and a rectifier circuit, the wind vane feedback switch is connected with an external feedback circuit, and the rotation brake coil circuit and the wind vane electromagnet coil are connected with the rectifier circuit through the wind vane electromagnet control contactor circuit and the rotation brake control contactor circuit respectively.

[0012] The SMS control tower crane rotation wind vane release circuit of the UPS power supply comprises a wind vane release circuit, a UPS power supply module, a SMS receiving module, a control circuit module and a state feedback module, the UPS power supply module is connected with the wind vane release circuit, the SMS receiving module and the control circuit module for power supply, the SMS receiving module is connected with the control circuit module, the collection end of the state feedback module is connected with the wind vane release circuit, and the output end of the state feedback module is connected with the control circuit module.

[0013] Further, the UPS power supply module adopts a UPS power supply device with a capacity of 1000VA or above, charges the UPS power supply module when normal power supply is provided, and maintains normal work of the whole device when the power supply is interrupted, so that the wind vane of the tower crane can be released in time.

[0014] The SMS control tower crane rotation wind vane release circuit of the UPS power supply comprises a wind vane release circuit, a UPS power supply module, a SMS receiving module, a control circuit module and a state feedback module, the UPS power supply module is connected with the wind vane release circuit, the SMS receiving module and the control circuit module for power supply, the SMS receiving module is connected with the control circuit module, the collection end of the state feedback module is connected with the wind vane release circuit, and the output end of the state feedback module is connected with the control circuit module.

[0015] The utility model discloses remote control, safe and reliable: realize remote operation through the short message control, avoided the risk that the operator arrived the scene to carry out manual operation under the bad weather, uninterrupted power supply guarantee: compared with traditional tower crane control system, the UPS power module ensures that even in the case of power failure, the system can still work normally, guarantee the reliable operation under the emergency, simple operation, feedback timely: short message control module not only supports remote operation, but also provides real-time state feedback, ensures that the operator can understand the actual state of tower crane in time. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the device module block diagram of the utility model;

[0017] Figure 2 It is the control principle diagram of the utility model. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantage of the utility model more clear and clear, the following preferred embodiments are referred to the drawings and are given, and the utility model is further explained in detail. However, it is necessary to explain that, many details listed in the specification are only for making the reader have a thorough understanding of one or more aspects of the utility model, and even if there is no these specific details, the aspects of the utility model can be realized.

[0019] As Figure 2 Shown, a kind of UPS power short message control tower crane rotary wind mark release circuit, including wind mark electromagnet control relay circuit, rotary brake control relay circuit, wind mark electromagnet control contactor circuit, rotary brake control contactor circuit, rotary brake coil circuit, wind mark electromagnet coil, wind mark feedback switch and rectifier circuit, wind mark electromagnet control relay circuit is connected with wind mark electromagnet control contactor circuit, rotary brake control relay circuit is connected with rotary brake control contactor circuit, rotary brake coil circuit is connected with rotary brake coil circuit, wind mark electromagnet coil is connected with wind mark electromagnet control contactor circuit.Wind mark feedback switch is connected with the feedback circuit of outside, rotary brake coil circuit and wind mark electromagnet coil are connected with rectifier circuit respectively through wind mark electromagnet control contactor circuit and rotary brake control contactor circuit.Wind mark electromagnet control relay circuit, rotary brake control relay circuit, wind mark electromagnet control contactor circuit and rotary brake control contactor circuit are connected with the transformer AC48V of outside, while still being provided with AC contactor to control switch.

[0020] The rotary brake control relay circuit includes a relay core 2KA1 and a relay switch 2KA1, and the relay switch 2KA1 is connected with the rotary brake control contactor circuit and the wind vane electromagnet control relay circuit respectively. The wind vane electromagnet control relay circuit includes a relay core 2KA2 and a relay switch 2KA2, and the relay switch 2KA2 is connected with the wind vane electromagnet control contactor circuit and the relay switch 2KA1 respectively. The relay core 2KA1 and the relay core 2KA2 are connected with the control circuit module and the state feedback module.

[0021] As shown in Figure 2 The rotary brake coil circuit is connected with the rectifier bridge through the KM1 normally open switch of the rotary brake control contactor circuit, and the input end of the rectifier bridge is the transformer AC 27V. The wind vane electromagnet coil is connected with the rectifier bridge through the KM2 normally open switch of the wind vane electromagnet control contactor circuit.

[0022] A device for controlling the release circuit of the rotary wind vane of the tower crane by the SMS of the UPS power supply, as shown in Figure 1 The device includes a wind vane release circuit, a UPS power supply module, a SMS receiving module, a control circuit module and a state feedback module. The UPS power supply module is connected with the wind vane release circuit, the SMS receiving module and the control circuit module for power supply. The SMS receiving module is connected with the control circuit module. The collection end of the state feedback module is connected with the wind vane release circuit, and the output end of the state feedback module is connected with the control circuit module. The UPS power supply module is connected with the mains through the normally closed auxiliary switch of the AC contactor for control charging.

[0023] The UPS power supply module is used to provide uninterrupted power supply, to ensure that the system can still work continuously when the mains power is off, and to protect the wind vane release function. The SMS receiving module receives the SMS instructions sent by the remote user, analyzes the instruction content, and generates corresponding control signals. The control circuit module generates signals through the control relay to realize the wind vane release function. The state feedback module is used to receive the wind vane release state (such as released, unreleased, etc.), and feedback to the remote operator through SMS to ensure the closed-loop feedback of operation.

[0024] UPS power module: A UPS power supply device with a capacity of 1000VA or more is used to provide power support for the control system and SMS module. When the mains power is normally supplied, the UPS is charged. When the mains power is cut off, the UPS can maintain the normal operation of the entire system for a short time to ensure that the tower wind vane can be released in time. The UPS power supply can be customized according to the power supply requirements of the tower to ensure the long-term operation and reliability of the equipment. SMS receiving module: This module includes a GSM (or 4G / 5G) communication module for receiving SMS instructions from remote control personnel. SMS instructions can be sent in a specific format, such as "#01RELEASE#", which represents a wind vane release instruction. The system receives the information and converts it into a control signal through a parser. Control circuit module: This module is based on a single-chip microcomputer, which is the smallest system of the existing 52 series or the smallest system of STM32 according to the price. Through the received SMS control signal, the relay drives the wind vane release device. State feedback module: This module is connected to the SMS control module and monitors the state information of the wind vane release in real time, and sends it to the mobile phone of the remote operator through SMS, ensuring that the operator can master the real-time state. Feedback content includes the current state of the wind vane (locked / release), UPS power supply working state, etc. The state feedback module is an existing acquisition module that collects and feeds back data.

[0025] Working process:

[0026] (1) When meteorological monitoring or severe weather warnings are issued, remote operators send SMS instructions to the system's control module through their mobile phones. The SMS receiving module of the system parses the SMS and generates a control signal.

[0027] (2) The control circuit module receives the control signal and is powered by the UPS to drive the wind vane release device to perform the release action.

[0028] (3) After the wind vane is released, the state feedback module sends the execution result to the operator through SMS to confirm the operation is completed.

[0029] (4) If the mains power is interrupted during severe weather, the UPS power module will automatically switch to backup power to ensure that the SMS control and wind vane release device can continue to work until the operation is completed.

[0030] The above is only the preferred embodiment of the present application, and it should be noted that for ordinary skilled personnel in the technical field, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be considered within the scope of protection of the present application.

Claims

1. A short message control tower crane slewing wind vane release circuit of a UPS power supply, characterized in that: The wind vane electromagnet control relay circuit, the rotary brake control relay circuit, the wind vane electromagnet control contactor circuit, the rotary brake control contactor circuit, the rotary brake coil circuit and the wind vane electromagnet coil are connected, the wind vane electromagnet control relay circuit is connected with the wind vane electromagnet control contactor circuit, the rotary brake control relay circuit is connected with the rotary brake control contactor circuit, the rotary brake coil circuit is connected with the rotary brake coil circuit, and the wind vane electromagnet coil is connected with the wind vane electromagnet control contactor circuit.

2. The short message control tower crane slewing wind vane release circuit of claim 1, wherein: The rotary brake control relay circuit includes a relay magnetic core 2KA1 and a relay switch 2KA1, and the relay switch 2KA1 is connected with the rotary brake control contactor circuit and the wind vane electromagnet control relay circuit respectively.

3. The short message control tower crane slewing wind vane release circuit of claim 2, wherein: The wind vane electromagnet control relay circuit includes a relay magnetic core 2KA2 and a relay switch 2KA2, and the relay switch 2KA2 is connected with the wind vane electromagnet control contactor circuit and the relay switch 2KA1 respectively.

4. The short message control tower crane slewing wind vane release circuit of claim 1, wherein: The wind vane feedback switch and the rectifier circuit are further included, the wind vane feedback switch is connected with the external feedback circuit, and the rotary brake coil circuit and the wind vane electromagnet coil are connected with the rectifier circuit through the wind vane electromagnet control contactor circuit and the rotary brake control contactor circuit respectively.

5. A device for controlling the release of a wind vane of a tower crane by means of short messages of a UPS power supply, characterized in that The wind vane release circuit of claim 1, the UPS power module, the SMS receiving module, the control circuit module and the state feedback module are included, the UPS power module is connected with the wind vane release circuit, the SMS receiving module and the control circuit module for power supply, the SMS receiving module is connected with the control circuit module, the collection end of the state feedback module is connected with the wind vane release circuit, and the output end of the state feedback module is connected with the control circuit module.

6. The apparatus for releasing the rotary wind vane circuit of the short message control tower crane according to claim 5, characterized in that: The UPS power module adopts the UPS power equipment with a capacity of 1000VA or more, charges the UPS power module when the mains power is normally supplied, maintains the normal work of the whole device when the mains power is cut off, and ensures that the tower crane wind vane can be released in time.