Fermentation device for agricultural waste treatment
By using a combination design of partition plates and mixing components in the mixing device, efficient and uniform mixing of agricultural waste is achieved, solving the problem of uneven mixing in traditional mixing devices, improving the efficiency and quality of fermentation treatment, and supporting the development of green agriculture.
Patent Information
- Application Number
- CN202520107723.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Traditional mixing devices are prone to uneven mixing of agricultural waste, which affects subsequent fermentation processes and results in low mixing efficiency.
The mixing tank is divided into multiple mixing chambers by a partition plate, and intermittent feeding is achieved through a mixing component and a feeding component. Combined with the stirring of the stirring rod, the raw materials are fully dispersed and mixed in each mixing chamber.
It achieves efficient and uniform mixing of agricultural waste, improves the quality and efficiency of fermentation treatment, reduces the need for chemical fertilizers, and is in line with the development concept of green agriculture.
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Figure CN223688256U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agricultural waste fermentation treatment technical field, specifically is a kind of fermentation device for agricultural waste treatment. BACKGROUND
[0002] Agricultural waste refers to the surplus discarded in agricultural production, and the quantity is large, and the types are many, wherein mainly are livestock manure and crop straw etc., and agricultural waste contains a large amount of organic matter, especially the organic matter content in crop straw and livestock manure is very high, and the content of protein, cellulose etc.
[0003] With the development of modern agriculture, the use of chemical fertilizer is popular, and the influence on soil fertility is significant, and the soil fertility is obviously decreased, which seriously affects the yield of crops, and makes the demand of chemical fertilizer increasing day by day, improves the cost of agricultural production, forms vicious cycle, and seriously affects the development of green ecology and organic agriculture in China;
[0004] And the emergence of agricultural waste fermentation compost solves this problem well, and the organic fertilizer produced by combining agricultural straw sawdust and livestock manure for fermentation compost reduces the use of chemical fertilizer, protects the soil from pollution, increases the content of nutrient elements and organic matter in the soil, solves the problem of agricultural waste treatment, and meets the concept of green agriculture.
[0005] When agricultural waste is fermented, various agricultural waste and fermentation catalyst need to be mixed and stirred according to a certain proportion (for example, livestock manure and crop straw are mixed), in this process, the traditional stirring device adds agricultural waste into the stirring tank at one time, and the agricultural waste is not easy to be scattered, so that the mixing is uneven, which affects the subsequent fermentation process, based on this, a fermentation device for agricultural waste treatment is provided. UTILITY MODEL CONTENT
[0006] The utility model aims at: in order to solve the problem in the above background, provide a kind of fermentation device for agricultural waste treatment.
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of fermentation device for agricultural waste treatment, including by mixing tank, feed inlet, unloading unit the mixing assembly of component, the feed inlet is opened in mixing tank top, the unloading unit is installed in mixing tank bottom, the inside of mixing tank is vertically fixed with multiple partition plates, the fan-shaped discharge port is opened in the partition plate, multiple the partition plate is used to separate the mixing tank into multiple independent stirring bin;
[0008] The mixing tank top is provided with a stirring assembly extending into the mixing tank interior, which is used for stirring the raw materials in the stirring bins;
[0009] The mixing tank is provided with a group of discharging assemblies in each stirring bin, which are used for realizing intermittent discharging operation between the stirring bins.
[0010] As a further scheme of the utility model: the stirring assembly includes a driving motor, a rotating shaft, and stirring rods;
[0011] The driving motor is installed in the middle part of the mixing tank top, the rotating shaft is fixed to the output end of the driving motor and penetrates the mixing tank top, the multiple partition plates and the bottom of the mixing tank interior in sequence;
[0012] The stirring rods are vertically arranged and fixed to the outside of the rotating shaft, and the multiple stirring rods are distributed in each stirring bin.
[0013] As a further scheme of the utility model: the discharging assembly includes a driving gear, a transmission gear, and an inner tooth ring plate;
[0014] The driving gear is fixed to the outside of the rotating shaft, the transmission gears are circumferentially distributed on the outside of the driving gear, and the transmission gears are engaged with the driving gear;
[0015] Multiple annular grooves are formed in the inner wall side of the mixing tank, the multiple annular grooves are distributed below the top of the inner wall of the mixing tank and the multiple partition plates, the inner tooth ring plate is rotationally connected to the inside of the annular groove, the inside teeth ring of the inner tooth ring plate is engaged with the transmission gear, and the driving gear, the inner tooth ring plate and the inside teeth ring of the inner tooth ring plate realize speed reduction transmission;
[0016] The inner tooth ring plate fitted to the top of the inner wall of the mixing tank is provided with a discharging port, and the addition of raw materials is realized by aligning the discharging port with the feeding port;
[0017] The inner tooth ring plate fitted to the lower surface of the partition plate is provided with a discharging slot, and the discharging operation of the stirring bin is realized by aligning the discharging slot with the fan-shaped discharging port.
[0018] As a further scheme of the utility model: the feeding port is uniformly provided with multiple ports in the circumferential direction, and the number of the discharging ports matches the number of the feeding ports.
[0019] As a further scheme of the utility model: the fan-shaped discharging ports on the adjacent two partition plates are distributed in a staggered manner in the circumferential direction, and the discharging slots on the inner tooth ring plate are vertically aligned.
[0020] As a further scheme of the utility model: the stirring rod at the bottom of each stirring bin is attached to the upper surface of the partition plate, and the stirring rod at the bottom of the rotating shaft is attached to the bottom of the inner wall of the mixing tank.
[0021] As a further scheme of the utility model: the discharging unit comprises a discharging cylinder, a spiral feeding shaft and a discharging motor.
[0022] The discharging cylinder is fixed to the bottom of the mixing tank and is in communication with the inner cavity of the mixing tank, the discharging motor is fixed to one end of the discharging cylinder, and the output end of the discharging motor penetrates into the interior of the discharging cylinder and is fixedly connected with the spiral feeding shaft.
[0023] Compared with the prior art, the utility model has the beneficial effects that:
[0024] The mixing tank is divided into multiple stirring bins by the partition plate, the driving force of the stirring assembly is utilized by the discharging assembly, intermittent discharging of raw materials in each stirring bin is realized, the raw materials in each stirring bin cannot fill the stirring bin, the raw materials have sufficient dispersion space, the raw materials can be better scattered, mixed, the mixing efficiency is higher, and the mixing is more uniform. BRIEF DESCRIPTION OF DRAWINGS
[0025] Fig. 1 It is a structural schematic view of the utility model;
[0026] Fig. 2 It is a sectional view state schematic view of the utility model;
[0027] Fig. 3 It is another perspective view of the sectional view of the utility model;
[0028] Fig. 4 It is a sectional split schematic view of the utility model.
[0029] In the drawing: 1, mixing assembly; 101, mixing tank; 102, feeding port; 103, discharging unit; 104, partition plate; 105, fan-shaped discharging port; 106, annular groove; 2, stirring assembly; 201, driving motor; 202, rotating shaft; 203, stirring rod; 3, discharging assembly; 301, driving gear; 302, transmission gear; 303, inner tooth ring plate; 304, discharging port; 305, material falling notch;
[0030] 1031, discharging cylinder; 1032, spiral feeding shaft; 1033, discharging motor. DETAILED DESCRIPTION
[0031] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] Please refer to Figs. 1-4 In the embodiment of the present application, the fermentation device for agricultural waste treatment comprises a mixing assembly 1 composed of a mixing tank 101, a feeding port 102 and a discharging unit 103, the feeding port 102 is arranged on the top of the mixing tank 101, the discharging unit 103 is installed on the bottom of the mixing tank 101, a plurality of partition plates 104 are fixed vertically in the mixing tank 101, a plurality of fan-shaped discharge ports 105 are arranged on the partition plates 104, and the partition plates 104 are used to separate the inside of the mixing tank 101 into a plurality of independent stirring bins;
[0033] The top of the mixing tank 101 is provided with a stirring assembly 2 extending into the inside of the mixing tank 101, and the stirring assembly 2 is used to stir the raw materials in the plurality of stirring bins;
[0034] A group of discharging assemblies 3 are arranged in each stirring bin of the mixing tank 101, and the discharging assemblies 3 are used to realize intermittent discharging operation between the stirring bins;
[0035] The stirring assembly 2 comprises a driving motor 201, a rotating shaft 202 and a stirring rod 203;
[0036] The driving motor 201 is installed on the middle of the top of the mixing tank 101, the rotating shaft 202 is fixed on the output end of the driving motor 201 and penetrates the top of the mixing tank 101, the plurality of partition plates 104 and the inside bottom of the mixing tank 101 in sequence;
[0037] The stirring rod 203 is arranged vertically and fixed on the outside of the rotating shaft 202, and a plurality of stirring rods 203 are distributed in each stirring bin;
[0038] The discharging assembly 3 comprises a driving gear 301, a transmission gear 302 and an inner tooth ring plate 303;
[0039] The driving gear 301 is fixed on the outside of the rotating shaft 202, a plurality of transmission gears 302 are arranged on the outside of the driving gear 301 in a circumferential direction, and the transmission gears 302 are engaged with the driving gear 301;
[0040] A plurality of annular grooves 106 are formed on the inner wall side of the mixing tank 101, the plurality of annular grooves 106 are distributed on the top of the inner wall of the mixing tank 101 and below the plurality of partition plates 104, the inner tooth ring plate 303 is rotationally connected to the inner side of the annular groove 106, and the inner side teeth ring of the inner tooth ring plate 303 is engaged with the transmission gear 302, and the speed reduction transmission is realized through the driving gear 301, the inner tooth ring plate 303 and the inner teeth ring of the inner tooth ring plate 303;
[0041] A discharge port 304 is formed on the inner tooth ring plate 303 attached to the top of the inner wall of the mixing tank 101, and the addition of raw materials is realized by aligning the discharge port 304 with the feeding port 102;
[0042] A blanking slot 305 is formed on the inner tooth ring plate 303 attached to the lower surface of the partition plate 104, and the discharging operation of the stirring bin is realized by aligning the blanking slot 305 with the fan-shaped discharge port 105;
[0043] The discharging unit 103 includes a discharging cylinder 1031, a spiral feeding shaft 1032 and a discharging motor 1033.
[0044] The discharging cylinder 1031 is fixed to the bottom of the mixing tank 101 and is in communication with the inner cavity of the mixing tank 101, the discharging motor 1033 is fixed to one end of the discharging cylinder 1031, and the output end of the discharging motor 1033 penetrates into the interior of the discharging cylinder 1031 and is fixedly connected with the spiral feeding shaft 1032.
[0045] A plurality of feeding ports 102 are uniformly arranged in the circumferential direction, and the number of the discharge ports 304 matches the number of the feeding ports 102.
[0046] In this embodiment, it needs to be supplemented that: a plurality of feeding ports 102 are communicated with each raw material bin (such as livestock and poultry manure, crop straw, fermentation catalyst and other raw materials) through pipelines, the bin is located at a high place of the mixing assembly 1, and the raw materials can slide down by gravity, in addition, a plurality of transmission gears 302 are rotationally connected with the top of the inner wall of the mixing tank 101 and the bottom of each partition plate 104, respectively.
[0047] When mixing, the operation principle is as follows:
[0048] The driving motor 201 is started, the driving motor 201 drives the rotating shaft 202 and the stirring rod 203 to rotate, the rotating stirring shaft 202 drives the transmission gear 302 to rotate through the driving gear 301, the transmission gear 302 drives the inner tooth ring plate 303 to rotate, and the rotating speed of the inner tooth ring plate 303 is less than that of the stirring shaft 202;
[0049] The inner tooth ring plate 303 at the top rotates, and when the discharge port 304 is aligned with the feeding port 102, the raw material falls into the first mixing bin through the feeding port 102 and the discharge port 304, and when the discharge port 304 is completely misaligned with the feeding port 102, the discharge is stopped, thereby realizing intermittent discharge operation.
[0050] In this process, the high-speed rotating stirring rod 203 disperses and mixes the raw material entering the first mixing bin, and at the same time, the inner tooth ring plate 303 below the partition plate 104 rotates synchronously at a low speed, and when the discharge slot 305 on the inner tooth ring plate 303 below the first partition plate 104 is aligned with the fan-shaped discharge port 105 on the first partition plate 104, the raw material in the first mixing bin falls into the second mixing bin, and when the discharge slot 305 on the inner tooth ring plate 303 below the second partition plate 104 is aligned with the fan-shaped discharge port 105 on the second partition plate 104, the raw material falls into the third mixing bin, and finally the raw material falls into the bottom of the mixing tank 101.
[0051] The raw material is stored in each mixing bin for a period of time and is dispersed and stirred by the stirring rod 203. Through this structure, the raw material in each mixing bin will not fill the mixing bin, and the raw material can be better dispersed and mixed, so that the mixing efficiency is higher and the mixing is more uniform.
[0052] The raw material at the bottom of the mixing tank 101 is fully stirred, and at this time the unloading motor 1033 can be started, the unloading motor 1033 drives the rotating screw feeding shaft 1032, the raw material at the bottom of the mixing tank 101 enters the unloading cylinder 1031 and is driven out by the rotating screw feeding shaft 1032, realizing unloading operation.
[0053] Please refer to Figs. 2-4 , the fan-shaped discharge ports 105 on the adjacent two partition plates 104 are distributed in a misaligned manner in the circumferential direction, and the discharge slots 305 on the inner tooth ring plate 303 are aligned in the vertical direction.
[0054] In this embodiment: through this structure, when one mixing bin is discharging, the two adjacent mixing bins are in a non-discharging state, thereby enabling the raw material to stay in each mixing bin for a period of time, thereby achieving better stirring and mixing.
[0055] Please refer to Figs. 2-4 , the stirring rod 203 at the bottom of each mixing bin is attached to the upper surface of the partition plate 104, and the stirring rod 203 distributed at the bottom of the rotating shaft 202 is attached to the inner wall bottom of the mixing tank 101.
[0056] In the embodiment, the material on the partition plate 104 and the bottom of the inner wall of the mixing tank 101 can be scraped by rotating the stirring rod 203 attached to the partition plate 104 and the bottom of the inner wall of the mixing tank 101, so that the raw materials in each stirring bin can be completely pushed and discharged, and the raw materials at the bottom of the mixing tank 101 can be pushed into the discharge pipe 1031.
[0057] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A fermentation device for agricultural waste treatment, comprising a mixing assembly (1) composed of a mixing tank (101), a feeding port (102) and a discharging unit (103), the feeding port (102) is opened at the top of the mixing tank (101), and the discharging unit (103) is installed at the bottom of the mixing tank (101), characterized in that, The inside of the mixing tank (101) is vertically fixed with a plurality of partition plates (104), and a plurality of sector-shaped discharge ports (105) are formed in the partition plates (104), and the plurality of partition plates (104) are used to separate the inside of the mixing tank (101) into a plurality of independent stirring bins; The mixing tank (101) is provided with a stirring assembly (2) extending into the inside of the mixing tank (101), and the stirring assembly (2) is used to stir the raw materials in the plurality of stirring bins; The mixing tank (101) is provided with a group of discharge assemblies (3) in each stirring bin, and the discharge assemblies (3) are used to realize intermittent discharge operation between the stirring bins.
2. The fermentation device for agricultural waste treatment according to claim 1, characterized by, The stirring assembly (2) comprises a driving motor (201), a rotating shaft (202) and a stirring rod (203); The driving motor (201) is installed at the middle part of the top of the mixing tank (101), the rotating shaft (202) is fixed to the output end of the driving motor (201) and penetrates the top of the mixing tank (101), the plurality of partition plates (104) and the bottom of the inside of the mixing tank (101) in sequence; The stirring rod (203) is vertically provided and fixed to the outside of the rotating shaft (202), and a plurality of stirring rods (203) are distributed in each stirring bin.
3. The fermentation device for agricultural waste treatment according to claim 2, characterized by The discharge assembly (3) comprises a driving gear (301), a transmission gear (302) and an inner tooth ring plate (303); The driving gear (301) is fixed to the outside of the rotating shaft (202), the transmission gear (302) is provided with a plurality of transmission gears and is circumferentially distributed on the outside of the driving gear (301), and the transmission gear (302) is engaged with the driving gear (301); A plurality of annular grooves (106) are formed in the inner wall side of the mixing tank (101), a plurality of annular grooves (106) are distributed below the top of the inner wall of the mixing tank (101) and the plurality of partition plates (104), the inner tooth ring plate (303) is rotationally connected to the inside of the annular groove (106), and the inner tooth ring of the inner tooth ring plate (303) is engaged with the transmission gear (302), and the driving gear (301), the inner tooth ring plate (303) and the inner tooth ring of the inner tooth ring plate (303) realize speed reduction transmission; The inner tooth ring plate (303) fitted to the top of the inner wall of the mixing tank (101) is provided with a discharge port (304), and the discharge port (304) is aligned with the feeding port (102) to realize the addition of raw materials; The inner tooth ring plate (303) fitted to the lower surface of the partition plate (104) is provided with a blanking slot (305), and the blanking slot (305) is aligned with the sector-shaped discharge port (105) to realize the discharge operation of the stirring bin.
4. The fermentation device for agricultural waste treatment according to claim 3, characterized by The feeding port (102) is uniformly provided with a plurality of feeding ports in the circumferential direction, and the number of the discharge ports (304) matches the number of the feeding ports (102).
5. The fermentation device for agricultural waste treatment according to claim 3, characterized in that, The sector-shaped discharge ports (105) on the adjacent two partition plates (104) are distributed in a staggered manner in the circumferential direction, and the blanking slots (305) on the inner tooth ring plate (303) are vertically aligned.
6. The fermentation device for agricultural waste treatment according to claim 2, characterized in that, The stirring rod (203) located at the bottom of each stirring bin is attached to the upper surface of the partition plate (104), and the stirring rod (203) distributed at the bottom of the rotating shaft (202) is attached to the bottom of the inner wall of the mixing tank (101).
7. The fermentation device for agricultural waste treatment according to claim 1, characterized by The discharging unit (103) comprises a discharging cylinder (1031), a spiral feeding shaft (1032) and a discharging motor (1033). The discharging cylinder (1031) is fixed to the bottom of the mixing tank (101) and is in communication with the inner cavity of the mixing tank (101), the discharging motor (1033) is fixed to one end of the discharging cylinder (1031), and the output end of the discharging motor (1033) penetrates into the interior of the discharging cylinder (1031) and is fixedly connected with the spiral feeding shaft (1032).