Automatic tail liquor spraying device
The automatic tail liquor spraying device uses infrared gratings and PLC controllers to achieve precise spraying of tail liquor, solving the problem of uneven spraying and improving the quality and efficiency of liquor production.
Patent Information
- Application Number
- CN202423225496.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing tail liquor spraying operation is uneven, which leads to a decline in the quality of fermentation of the lees and production efficiency, and the amount of tail liquor used is also greatly inaccurate.
An automatic tail liquor spraying device was designed, including a spraying bracket, a temporary storage tank, a fermentation pit, a spraying pipe, an infrared grating, a solenoid valve, and a PLC controller. The device detects the falling lees through the infrared grating, controls the nozzles of the spraying bracket to spray precisely, and ensures the accuracy and stability of tail liquor spraying through a mass flow meter and an exhaust valve.
This method achieves uniform spraying of tail liquor onto the lees, improving fermentation quality and production efficiency, reducing errors in tail liquor usage, and enhancing spraying precision and stability.
Smart Images
Figure CN223688307U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the liquor brewing technical field, especially relate to automatic spraying device of cocktail. BACKGROUND
[0002] In the production process of Jiang-flavor liquor, the cocktail needs to be evenly sprayed into the distiller's grains and fully mixed with the distiller's grains. Distiller's grains, also known as red grains, fermented grains, and bran, are the residues left after brewing rice, wheat, and corn. In the production process of Jiang-flavor liquor, when the alcohol content of the liquor flowing out of the condenser is less than a certain value, the liquor is no longer taken, but the distillation continues. At this time, the liquor is called cocktail or tail liquor, which contains a large amount of flavor substances such as alcohols, acids, and esters.
[0003] The existing spraying operation is manually using a barrel of cocktail, lifting it to the edge of the cellar pool, and then manually pouring the cocktail evenly onto the distiller's grains. This manual spraying method is prone to uneven spraying, which affects the fermentation quality of the distiller's grains. In addition, the use amount of cocktail has a large error, which affects the quality and efficiency of liquor production. INVENTION CONTENTS
[0004] The utility model provides automatic spraying device of cocktail, aims at solving the existing spraying operation is manually using a barrel of cocktail, lifting it to the edge of the cellar pool, and then manually pouring the cocktail evenly onto the distiller's grains. Due to the manual spraying, the spraying is prone to uneven, which affects the fermentation quality of the distiller's grains. In addition, the use amount of cocktail has a large error, which affects the quality and efficiency of liquor production.
[0005] The utility model is such a realization, automatic spraying device of cocktail, including the spraying support, temporary storage tank and cellar pool, the spraying support is erected at the top of cellar pool, the inside bottom of spraying support is solidly installed with a plurality of spraying pipes, the bottom of spraying pipe evenly inserts a plurality of nozzles, the top of spraying support is close to the symmetry solid of a plurality of infrared grating of spraying pipe, the end of spraying support is provided with control assembly, control assembly includes the equipment box of solid setting in the end of spraying support, the inside wall of equipment box is solidly installed with the sleeve, the side wall of spraying support is close to the solid of multilateral communication pipe of equipment box, the output of multilateral communication pipe is solidly installed with electromagnetic valve no. 2, the other end of electromagnetic valve no. 2 is sequentially linked with spraying pipe, the output of multilateral communication pipe inserts the hose, the bottom of temporary storage tank is solidly installed with wine pump, the output of wine pump is linked with electromagnetic valve no. 1, the other end of electromagnetic valve no. 1 inserts the communication pipe no. 1, the bottom of communication pipe no. 1 is solidly installed with a plurality of interface valves for the other end insertion of hose.
[0006] Preferably, the spraying support is a metal truss structure, the external dimensions of the spraying support are adapted to the external dimensions of the bottom end of the cellar pool, and the bottom ends of the nozzles are opposite to the cellar pool.
[0007] Preferably, two liquid level gauges are symmetrically fixed on the side wall of the temporary storage tank, and the bottom ends of the liquid level gauges are sequentially communicated with the inner bottom of the temporary storage tank.
[0008] Preferably, a mass flow meter is fixed at the bottom end close to the wine pump of the temporary storage tank, and the two ends of the mass flow meter are sequentially communicated with the output end of the wine pump and the input end of the electromagnetic valve I through pipelines.
[0009] Preferably, an exhaust valve is fixed at the top end close to the temporary storage tank of the communication pipe I, and the exhaust valve is communicated with the communication pipe I through a pipeline.
[0010] Preferably, the wine pump, the mass flow meter, the electromagnetic valve I, the electromagnetic valve II and the infrared grating are sequentially coupled with the PLC controller, a sleeve is inserted into the side wall of the equipment box, an electric plug is inserted into the end of the sleeve, and the electric plug is coupled with the PLC controller.
[0011] Preferably, the infrared grating is sequentially located in the same partition as the spraying pipe, and the output end of the infrared grating is sequentially opposite to the cellar.
[0012] Compared with the prior art, the embodiment of the present application has the following beneficial effects:
[0013] Firstly, by arranging the spraying support, the temporary storage tank, the cellar, the wine pump, the electromagnetic valve I, the communication pipe I, the control assembly, the hose, the multi-way communication pipe, the electromagnetic valve II, the interface valve, the spraying pipe and the nozzle, the equipment box for protecting the sleeve is fixed at the end of the spraying support, the sleeve is sequentially coupled with the electromagnetic valve II and the wine pump, so that the tail liquor spraying is accurately controlled, and the quality and efficiency of the liquor production are improved; secondly, by arranging the mass flow meter and the exhaust valve, the mass flow meter is sequentially coupled with the PLC controller, and the accuracy and stability of the tail liquor spraying are further improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a top view of the three-dimensional structure of the utility model.
[0015] Figure 2 It is a front view of the three-dimensional structure of the utility model.
[0016] Figure 3 It is a side view of the three-dimensional structure of the utility model.
[0017] Figure 4 It is a front view of the three-dimensional structure of the utility model.
[0018] Figure 5 It is a cross-sectional installation structure diagram of the equipment box of the utility model.
[0019] The reference signs are: 1, spraying support; 2, temporary storage tank; 3, cellar; 4, wine pump; 5, mass flow meter; 6, electromagnetic valve one; 7, communication pipe one; 8, control assembly; 801, equipment box; 802, sleeve; 803, electric plug; 804, PLC controller; 9, hose; 10, multi-way communication pipe; 11, electromagnetic valve two; 12, interface valve; 13, spraying pipe; 14, nozzle; 15, infrared grating; 16, exhaust valve; 17, liquid level meter. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting upon the application; the description and claims of the application and the above description of the drawings herein are not inclusive of all of the features of the application, the application is defined by the appended claims and their equivalents. The terms "comprise", "comprising", "include", "including", "have" and "having" as used herein are intended to be interpreted dynamically to mean including at least; the terms "first", "second" and the like as used herein are intended to distinguish between different objects, not to imply a particular order.
[0021] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase that the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of other embodiments. It is expressly understood that the embodiments described herein are merely examples from a whole class of comparable embodiments which those skilled in the art will readily appreciate. It is further understood that the descriptions and specific examples, while indicating preferred embodiments, are intended to be merely exemplary and are not intended to be exhaustive or limiting of the application.
[0022] Please refer to Figures 1-5The utility model provides an embodiment: cocktail automatic sprinkling device, including sprinkling support 1, temporary storage tank 2 and cellar 3, sprinkling support 1 is erected at the top of cellar 3, the inner bottom of sprinkling support 1 is fixed with a plurality of sprinkling pipes 13, and the sprinkling pipe 13 is symmetrically distributed as four subareas, a plurality of nozzles 14 are evenly inserted into the bottom end of sprinkling pipe 13, and the sprinkling support 1 is a metal truss structure and can be hoisted and moved by travelling crane, the external dimension of the sprinkling support 1 is adapted to the external dimension of the bottom end of cellar 3, the bottom end of nozzle 14 is opposite cellar 3, and the top end of sprinkling support 1 is symmetrically fixed with a plurality of infrared grating 15 close to sprinkling pipe 13, and the infrared grating 15 is sequentially located in the same subarea with sprinkling pipe 13, and the output end of infrared grating 15 is sequentially opposite cellar 3, and the infrared grating 15 is used to detect whether each subarea has fallen down, and the end of sprinkling support 1 is provided with control assembly 8, and control assembly 8 includes equipment box 801 fixed by welding at the end of sprinkling support 1, the inner side wall of equipment box 801 is fixed with sleeve pipe 802 by bolt, and the sidewall close to equipment box 801 of sprinkling support 1 is fixed with multidirectional communication pipe 10 for shunting, and the output end of multidirectional communication pipe 10 is fixedly connected with electromagnetic valve two 11 through flange, and the other end of electromagnetic valve two 11 is sequentially communicated with sprinkling pipe 13, and the output end of multidirectional communication pipe 10 is inserted with hose 9, and wine pump 4, electromagnetic valve one 6, electromagnetic valve two 11 and infrared grating 15 are sequentially coupled with PLC controller 804, the sidewall of equipment box 801 is inserted with sleeve pipe 802 for protecting wire, the end of sleeve pipe 802 is inserted with electric plug 803 for signal transmission, socket is sequentially coupled with wine pump 4, electromagnetic valve one 6, and can be used for signal transfer, and socket is prior art, and will not be repeated here, electric plug 803 is coupled with PLC controller 804, and when electric plug 803 is connected with socket, the equipment power supply can be realized, the bottom end of temporary storage tank 2 is fixed with wine pump 4, the output end of wine pump 4 is communicated with electromagnetic valve one 6, the other end of electromagnetic valve one 6 is inserted with communication pipe one 7, the bottom end of communication pipe one 7 is fixed with a plurality of interface valves 12 for the other end insertion of hose 9, when the inside of cellar 3 pours into vinasse, infrared grating 15 can detect whether the corresponding subarea has fallen down, when detecting, infrared grating 15 links to each other PLC controller 804 and sequentially starts wine pump 4, electromagnetic valve one 6 and electromagnetic valve two 11 to thereby convey the tail liquor inside temporary storage tank 2 to the inside of the corresponding subarea sprinkling pipe 13, and then evenly spray from the bottom end of nozzle 14, thereby improving the uniformity of tail liquor and vinasse contact, thereby improving the quality and efficiency of tail liquor spraying.
[0023] The sidewall of temporary storage tank 2 is symmetrically fixed with two liquid level meters 17, and the bottom end of liquid level meter 17 is sequentially communicated with the inner bottom of temporary storage tank 2, thereby improving the convenience of tail liquor capacity detection inside temporary storage tank 2.
[0024] The mass flow meter 5 is fixedly arranged at the bottom end of the temporary storage tank 2 close to the wine pump 4, and the two ends of the mass flow meter 5 are sequentially connected with the output end of the wine pump 4 and the input end of the electromagnetic valve one 6 through pipelines to detect the spraying flow, the mass flow meter 5 is coupled with the PLC controller 804, when the spraying reaches a predetermined value, the PLC controller 804 controls the wine pump 4, the electromagnetic valve one 6 and the electromagnetic valve two 11 to be closed, thereby further improving the precision and efficiency of the spraying control, the communication pipe one 7 is fixedly arranged with the exhaust valve 16 at the top end of the temporary storage tank 2, the exhaust valve 16 is connected with the communication pipe one 7 through a pipeline, when the communication pipe one 7 contains gas affecting the circulation of the tail liquor, the exhaust valve 16 can exhaust the gas, thereby improving the stability of the tail liquor circulation.
[0025] Working principle: when the tail liquor automatic spraying device is used, the operator first hoists the spraying support 1 to the top of the cellar pool 3 through the crane, then connects the end of the hose 9 with the bottom end of the corresponding position interface valve 12 and opens the interface valve 12, and plugs the electric plug 803 into the socket to realize power supply, the crane and the socket are prior art, and will not be described here, when the inside of the cellar pool 3 is poured with vinasse, the infrared grating 15 can detect whether the vinasse falls in the corresponding partition, when it is detected, the infrared grating 15 links the PLC controller 804 to start the wine pump 4, the electromagnetic valve one 6 and the electromagnetic valve two 11 in turn to deliver the tail liquor in the temporary storage tank 2 to the inside of the spraying pipe 13 of the corresponding partition, and then evenly sprays from the bottom end of the nozzle 14, thereby improving the uniformity of the contact between the tail liquor and the vinasse, and improving the quality and efficiency of the tail liquor spraying.
[0026] Secondly, the mass flow meter 5 is used to detect the total amount of the circulating tail liquor, when the spraying reaches a predetermined value, the PLC controller 804 controls the wine pump 4, the electromagnetic valve one 6 and the electromagnetic valve two 11 to be closed, thereby further improving the precision and efficiency of the spraying control.
[0027] It should be noted that, for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence, because according to the present application, certain steps can be performed in other order or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.
[0028] In several embodiments provided by the present application, it should be understood that the disclosed apparatus can be implemented by other manners. For example, the apparatus embodiments described above are merely illustrative, for example, the division of the above units can have another division manner in actual implementation, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or communication connection between the units or components shown or discussed can be indirect coupling or communication connection between the units or components through some interfaces, and can be electrical or other forms.
[0029] The units described above as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, can be located in one place, or can be distributed on a plurality of network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.
[0030] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope to be protected by the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete or make other adjustments to the features in each embodiment of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also belong to the scope to be protected by the present application.
Claims
1. A device for automatic spraying of cocktails, characterized in that, The utility model provides a wine storage device, including has sprays support (1), temporary storage tank (2) and cellar (3), sprays support (1) is erected in the top of cellar (3), the inner bottom of sprays support (1) is fixed with a plurality of spray pipes (13), the bottom of spray pipe (13) evenly inserts a plurality of nozzles (14), sprays support (1) is close to the top of spray pipe (13) and is fixed with a plurality of groups of infrared grating (15) symmetrically, the end of sprays support (1) is provided with control assembly (8), control assembly (8) includes the equipment box (801) of being fixed in the end of sprays support (1), the inner side wall of equipment box (801) is fixed with sleeve (802), sprays support (1) is close to the side wall of equipment box (801) and is fixed with multidirectional communication pipe (10), the output of multidirectional communication pipe (10) is fixed with electromagnetic valve two (11) evenly, the other end of electromagnetic valve two (11) is communicated with spray pipe (13) in proper order, the output of multidirectional communication pipe (10) inserts hose (9), the bottom of temporary storage tank (2) is fixed with wine pump (4), the output of wine pump (4) is communicated with electromagnetic valve one (6), the other end of electromagnetic valve one (6) inserts communication pipe one (7), the bottom of communication pipe one (7) is fixed with a plurality of interface valve (12) for the other end insertion of hose (9).
2. The automatic cocktail spraying device according to claim 1, characterized in that: The spray support (1) is a metal truss structure, the outer dimensions of the spray support (1) are adapted to the outer dimensions of the bottom of the cellar (3), and the bottom of the nozzle (14) is directly opposite the cellar (3).
3. The automatic cocktail spraying device according to claim 1, characterized in that: Two liquid level meters (17) are symmetrically fixed on the side wall of the temporary storage tank (2), and the bottom of the liquid level meter (17) is sequentially communicated with the inner bottom of the temporary storage tank (2).
4. The automatic cocktail spraying device according to claim 1, characterized in that: A mass flow meter (5) is fixed on the bottom of the temporary storage tank (2) close to the wine pump (4), and the two ends of the mass flow meter (5) are sequentially communicated with the output end of the wine pump (4) and the input end of the electromagnetic valve one (6) through pipelines.
5. The automatic cocktail spraying device according to claim 1, characterized in that: An exhaust valve (16) is fixed on the top end of the communication pipe one (7) close to the temporary storage tank (2), and the exhaust valve (16) is communicated with the communication pipe one (7) through a pipeline.
6. The automatic cocktail spraying device according to claim 1, characterized in that: The wine pump (4), the mass flow meter (5), the electromagnetic valve one (6), the electromagnetic valve two (11), and the infrared grating (15) are sequentially coupled with the PLC controller (804), the sleeve (802) is inserted into the side wall of the equipment box (801), the end of the sleeve (802) is inserted into the electric plug (803), and the electric plug (803) is coupled with the PLC controller (804).
7. The automatic cocktail spraying device according to claim 1, characterized in that: The infrared grating (15) is sequentially located in the same partition as the spray pipe (13), and the output end of the infrared grating (15) is sequentially directly opposite the cellar (3).