Metal wire rope weaving equipment for manufacturing biological carrier
By designing a metal wire rope weaving device, which uses servo motors and gear systems to automatically weave basalt fibers, the problem of low weaving efficiency was solved, and the production efficiency of biological carriers was improved.
Patent Information
- Application Number
- CN202423152407.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing basalt fiber biological carriers have low fabrication efficiency and are time-consuming, so it is necessary to improve fabrication efficiency to improve wastewater treatment efficiency.
Design a metal wire rope weaving device that uses a servo motor to drive the shaft and gear system to achieve multi-station weaving. The device automatically weaves basalt fiber and metal wire by meshing planetary gears and sun gears to drive the wire sleeve and winding rod.
It has enabled the efficient and automated fabrication of biological vectors, reducing manual fabrication time and labor, and improving work efficiency.
Smart Images

Figure CN223688688U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water body purification technical field especially relates to a metal wire rope braiding equipment for making biological carrier. BACKGROUND
[0002] The key of water treatment biological membrane method is to provide suitable place for the growth and reproduction of microorganism, so as to facilitate the adsorption conversion of pollutants in sewage by microorganism, and then achieve high-efficiency sewage treatment effect. The addition of biological purification carrier can maintain high biomass and rich biological phase in sewage, so it can be seen that the biological purification carrier is the root of sewage treatment biological membrane technology. Therefore, for a long time, many domestic and foreign researchers have been committed to the research and development of new biological carrier. Basalt fiber is a kind of green high-performance inorganic silicate fiber taken from basalt. Compared with high-tech fibers such as carbon fiber, aramid fiber and ultrahigh molecular weight polyethylene fiber, basalt fiber has the characteristics of high strength and high modulus, and also has excellent properties such as good high-temperature resistance, oxidation resistance, radiation resistance, heat and sound insulation, good filtration, high compression and shear strength, alkali resistance and adaptation to various environments, wide material selection and low cost, and completely no three wastes problem in application process. It is a pure natural and environment-friendly material. Therefore, it can be seen that basalt fiber has completely met the basic performance required as a biological purification carrier.
[0003] In wastewater treatment biological technology, biological carriers are often added to the treatment process in various structural forms, so a high-efficiency structural form is needed to improve the utilization efficiency of basalt fiber, increase the unit microbial amount, and thus improve the treatment efficiency of sewage. For example, the biological carrier for water purification disclosed in the authorized announcement No. CN212678175U improves the use effect of basalt fiber by braiding. However, the existing braiding technology needs manual braiding, has low braiding efficiency, consumes long working hours, and has certain optimization space. Therefore, it is necessary to design a metal wire rope braiding equipment for making biological carrier to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a metal wire rope braiding equipment for making biological carrier to solve the problem of low braiding efficiency of biological carrier in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a metal wire rope braiding equipment for making biological carrier, comprising a first fixing frame, a second fixing frame and a base, the first fixing frame and the second fixing frame are fixed on both sides of the top end of the base respectively;
[0006] The side of the second fixing frame is fixed with a servo motor through a support, the inside of the first fixing frame is fixed with a fixed disc, and the inside of the fixed disc is rotationally connected with a rotating disc, the inside of the rotating disc is fixed with internal teeth, the side of the second fixing frame is rotationally connected with a second rotating shaft and a first rotating shaft, the output shaft of the servo motor is connected with the second rotating shaft, the side of the first rotating shaft is fixed with a planetary gear, the outside of the second rotating shaft is fixed with a sun gear, the sun gear is meshed and connected with the planetary gear, the planetary gear is meshed and connected with the internal teeth, the inside of the planetary gear is fixed with three groups of wire sleeves, the other side of the planetary gear is fixed with three groups of wire holders, the inside of the wire holder is provided with movable grooves on both sides, the inside of the movable groove is movably connected with a movable block, the side of the movable block is fixed with a winding rod, the outside of the winding rod is sleeved with a spring, the outside of the winding rod is fixed with a blocking ring, and the inside of the blocking ring is provided with a wire outlet groove.
[0007] Preferably, both sides of the rotating disc are fixedly connected with rotating blocks, the inside of the fixed disc is provided with a rotating groove, and the rotating groove is connected with the rotating blocks.
[0008] Preferably, the inside of the fixed disc outside the rotating groove is uniformly provided with grooves, and the inside of the grooves is provided with balls.
[0009] Preferably, the balls are in contact with the rotating blocks, and the balls are arranged and distributed in a ring shape in the inside of the fixed disc.
[0010] Preferably, the side of the planetary gear is uniformly provided with second screw holes, and the inside of the second screw holes is threadedly connected with second bolts through the wire sleeves.
[0011] Preferably, the side of the planetary gear is uniformly provided with first screw holes, and the inside of the first screw holes is threadedly connected with first bolts through the wire holders.
[0012] Preferably, the inside of the wire sleeve and the wire holder is provided in a hollow shape, and the inside of the wire sleeve and the wire holder is mutually penetrated.
[0013] Compared with the prior art, the metal wire rope braiding equipment for manufacturing biological carriers has the advantages that it is convenient for multi-station braiding;
[0014] Through setting the rotating disc, the inside thereof is engaged with the planetary gear through the internal toothing, three groups of planetary gears are engaged with the sun gear, namely, in the use process, the servo motor is started to drive the second rotating shaft and the sun gear to rotate, the three groups of planetary gears are self-rotated on the spot under the engagement, and the two groups of metal wires and basalt fibers are respectively arranged into the three groups of wire sleeves in a planetary gear, and are extended to the outside from the wire outlet groove, and the end portions of the metal wires and basalt fibers after the extension are wound on the wire rod outside for multiple turns, and the spring back pulling action drives the blocking ring to limit and clamp, namely, after the servo motor is started, the preparation of multiple groups of biological carriers can be realized at the same time, the time and labor of manual preparation are reduced, and the work efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, below, a brief introduction will be given to the drawings required to be used in the embodiments or the prior art description, and obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained on the premise of not creating laboriously according to these drawings.
[0016] Figure 1 It is a front view cross-sectional structure schematic diagram of the present application;
[0017] Figure 2 It is a planetary gear side view cross-sectional structure schematic diagram of the present application;
[0018] Figure 3 It is a wire sleeve three-dimensional structure schematic diagram of the present application;
[0019] Figure 4 It is a wire frame three-dimensional structure schematic diagram of the present application;
[0020] Figure 5 It is a wire frame three-dimensional structure schematic diagram of the present application;
[0021] Figure 6 It is a side view structure schematic diagram of the present application.
[0022] Explanation of reference numerals in the drawings: 1, first fixed frame; 2, fixed disc; 3, groove; 4, ball; 5, rotating block; 6, rotating groove; 7, rotating disc; 8, internal toothing; 9, planetary gear; 10, wire sleeve; 11, sun gear; 12, first screw hole; 13, first bolt; 14, wire frame; 15, first rotating shaft; 16, second bolt; 17, movable block; 18, spring; 19, wire outlet groove; 20, blocking ring; 21, movable groove; 22, wire rod; 23, second rotating shaft; 24, servo motor; 25, second fixed frame; 26, base; 27, second screw hole. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] Please refer to Figures 1-6 The utility model provides an embodiment: a wire rope braiding equipment for making biological carrier, including first fixed frame 1, second fixed frame 25, base 26, first fixed frame 1 and second fixed frame 25 are fixed at the both sides of base 26 top respectively, one side of second fixed frame 25 is fixed with servo motor 24 through support, the inside of first fixed frame 1 is fixed with fixed disc 2, and the inside of fixed disc 2 is rotatably connected with carousel 7;
[0025] The both sides of carousel 7 are fixedly connected with rotating block 5, the inside of fixed disc 2 is provided with rotating groove 6, and rotating groove 6 is connected with rotating block 5, the inside of fixed disc 2 outside rotating groove 6 is evenly provided with recess 3, and the inside of recess 3 is provided with ball 4, ball 4 is in contact with rotating block 5, and ball 4 is annularly arranged and distributed in the inside of fixed disc 2;
[0026] Specifically, as Figure 1 Indicated, when using, by setting rotating block block 5 and ball 4, it can play the auxiliary limiting purpose when carousel 7 rotates, and can improve the smoothness and convenience when rotating at the same time;
[0027] The inside of carousel 7 is fixed with inner tooth 8, one side of second fixed frame 25 is rotatably connected with second shaft 23 and first shaft 15, the output shaft of servo motor 24 is connected with second shaft 23, and one side of first shaft 15 is fixed with planetary gear 9;
[0028] The one side of planetary gear 9 is evenly provided with second screw hole 27, and the inside of second screw hole 27 is connected with second bolt 16 through thread sleeve 10 screw thread;
[0029] Specifically, as Figure 2 And Figure 3 Indicated, when using, by the connection and separation of second bolt 16 and second screw hole 27, the dismounting operation of thread sleeve 10 is realized, that is, the maintenance and replacement of thread sleeve 10 are facilitated;
[0030] The one side of planetary gear 9 is evenly provided with first screw hole 12, and the inside of first screw hole 12 is connected with first bolt 13 through wire stand 14 screw thread;
[0031] Specifically, asFigure 2 and Figure 4 As shown, during use, the first screw hole 12 and the first bolt 13 can be used to install and remove the wire frame 14, which makes it easy to maintain and replace the wire frame 14.
[0032] The outer side of the second rotating shaft 23 is fixed with a sun gear 11, which meshes with the planet gear 9. The planet gear 9 meshes with the internal teeth 8. Three sets of wire sleeves 10 are fixed inside the planet gear 9.
[0033] Both the wire sleeve 10 and the wire frame 14 are hollow inside, and the interiors of the wire sleeve 10 and the wire frame 14 are interconnected.
[0034] Specifically, such as Figure 2 As shown, during use, the wire sleeve 10 and the wire frame 14 are interconnected, which facilitates the entry of steel wire and basalt fiber.
[0035] Three sets of wire frames 14 are fixed on the other side of the planetary gear 9. Movable slots 21 are provided on both sides of the wire frame 14. Movable blocks 17 are movably connected inside the movable slots 21. A winding rod 22 is fixed on one side of the movable block 17. A spring 18 is sleeved on the outside of the winding rod 22. A retaining ring 20 is fixed between the outside of the winding rod 22. A wire outlet slot 19 is provided inside the retaining ring 20.
[0036] Working principle: In use, two sets of metal wires and basalt fibers are respectively placed into three sets of wire sleeves 10 inside a planetary gear 9, and extend from the wire outlet groove 19 to the outside. At the same time, the extended ends of the metal wires and basalt fibers are wound around the outside of the winding rod 22 multiple times, and the retaining ring 20 is driven by the pull action of the spring 18 to limit and clamp them. The servo motor 24 is started to drive the second rotating shaft 23 and the sun gear 11 to rotate. Under the meshing action, the three sets of planetary gears 9 rotate in place, thus realizing the simultaneous weaving of multiple sets of biological carriers, reducing the time and labor of manual weaving, and effectively improving work efficiency.
[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0038] The device embodiments described above are merely illustrative, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, i.e., can be located in one place, or can be distributed to multiple network units. Part or all of the modules can be selected to achieve the purpose of the embodiment scheme according to actual needs. Those skilled in the art can understand and implement without creative labor.
[0039] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A wire rope braiding apparatus for making biological carriers, comprising a first fixed frame (1), a second fixed frame (25), a base (26), the first fixed frame (1) and the second fixed frame (25) being fixed on both sides of the top end of the base (26) respectively; characterized in that One side of the second fixed frame (25) is fixed with a servo motor (24) through a support, the inside of the first fixed frame (1) is fixed with a fixed disc (2), and the inside of the fixed disc (2) is rotatably connected with a rotating disc (7), the inside of the rotating disc (7) is fixed with an internal gear (8), one side of the second fixed frame (25) is rotatably connected with a second rotating shaft (23) and a first rotating shaft (15), the output shaft of the servo motor (24) is connected with the second rotating shaft (23), one side of the first rotating shaft (15) is fixed with a planetary gear (9), the outside of the second rotating shaft (23) is fixed with a sun gear (11), the sun gear (11) is meshedly connected with the planetary gear (9), the planetary gear (9) is meshedly connected with the internal gear (8), the inside of the planetary gear (9) is fixed with three groups of wire sleeves (10), the other side of the planetary gear (9) is fixed with three groups of wire holders (14), both sides of the inside of the wire holder (14) are provided with movable grooves (21), and the inside of the movable groove (21) is movably connected with a movable block (17), one side of the movable block (17) is fixed with a winding rod (22), the outside of the winding rod (22) is sleeved with a spring (18), the outside of the winding rod (22) is fixed with a blocking ring (20), and the inside of the blocking ring (20) is provided with a wire outlet groove (19).
2. A wire rope braiding apparatus for making a bio-carrier according to claim 1, wherein: Both sides of the rotating disc (7) are fixedly connected with rotating blocks (5), and the inside of the fixed disc (2) is provided with a rotating groove (6), and the rotating groove (6) is connected with the rotating block (5).
3. A wire rope braiding apparatus for making a bio-carrier according to claim 2, wherein: The inside of the fixed disc (2) outside the rotating groove (6) is uniformly provided with grooves (3), and the inside of the groove (3) is provided with a ball (4).
4. A wire rope braiding apparatus for making a bio-carrier according to claim 3, wherein: The ball (4) is in contact with the rotating block (5), and the balls (4) are arranged and distributed in a ring shape in the inside of the fixed disc (2).
5. A wire rope braiding apparatus for making a bio-carrier according to claim 1, wherein: One side of the planetary gear (9) is uniformly provided with a second screw hole (27), and the inside of the second screw hole (27) is threadedly connected with a second bolt (16) through the wire sleeve (10).
6. A wire rope braiding apparatus for making a bio-carrier according to claim 1, wherein: One side of the planetary gear (9) is uniformly provided with a first screw hole (12), and the inside of the first screw hole (12) is threadedly connected with a first bolt (13) through the wire holder (14).
7. A wire rope braiding apparatus for making a bio-carrier according to claim 1, wherein: The inside of the wire sleeve (10) and the wire holder (14) is provided in a hollow shape, and the inside of the wire sleeve (10) and the wire holder (14) is mutually penetrated.
Citation Information
Patent Citations
Multifunctional spraying device for gardens
CN212678175U