Low-noise sewage treatment pump station
By installing sealing components at the manholes of sewage treatment pumping stations and utilizing sound insulation pads and vacuum sound insulation layers, the problem of poor noise reduction effect of existing devices has been solved, achieving a better noise isolation effect.
Patent Information
- Application Number
- CN202423280162.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing noise reduction devices for sewage treatment pumping stations only involve installing rubber rings between the manhole cover and the pumping station's inspection port, which has limited noise reduction effect and is difficult to effectively isolate noise.
A sealing element is installed at the manhole, including a sound insulation pad and a vacuum sound insulation layer between the outer and inner covers, to enhance sound insulation and reduce noise transmission.
The combination of sound insulation pads and vacuum sound insulation layers significantly improved the noise reduction effect at the manholes, enhancing the overall noise reduction performance of the pump station.
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Figure CN223689049U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sewage treatment technical field especially relates to a low noise sewage treatment pump station. BACKGROUND
[0002] Integrated sewage treatment pump station is a kind of buried installation, for collecting, stirring, pretreating sewage, and it is pressurized after lifting and is transported to sewage treatment plant by pipeline equipment. Integrated sewage treatment pump station is mainly composed of shaft, water pump (such as sewage pump), crushing grid, control system (including remote control system), cleaning base and other core components. Part of pump station also contains water collecting tank, liquid level sensor, pump group etc.;Manhole is installed on the top of integrated sewage treatment pump station, and its design purpose is to facilitate staff to enter the inside of pump station.
[0003] The utility model discloses a kind of noise reduction well covers of prefabricated pump station, the noise reduction well cover of prefabricated pump station includes well lid body and pump station access hole, the pump station access hole is fixedly connected on the pump station cylinder upper surface of prefabricated pump station, pump station access hole is made of a hollow cylinder, wherein, the well lid body is movably connected at the upper end of the pump station access hole by hinge, the well lid body covers the upper end opening of pump station access hole, rubber ring is fixed between the upper end face of the hollow cylinder and the well lid body, the well lid body is fixedly installed with lock catch on the side opposite to the hinge, lock ring is fixedly installed on the outer surface of hollow cylinder, the lock catch is matched with the lock ring. By setting rubber ring on the plane of well lid body and pump station access hole contacted, when well lid body covers on pump station access hole, the contact between well lid body and pump station access hole becomes flexible by the action of rubber ring, so as to reduce vibration, and the effect of reducing pump station noise is achieved;And by the matching relationship of lock catch and lock ring, well lid body can be tightly buckled on pump station access hole.
[0004] Although the noise reduction well cover of prefabricated pump station can play the role of pump station noise reduction, the device still has the following problems in actual use: the device only sets rubber ring on the plane of well lid body and pump station access hole contacted to reduce noise, and the noise reduction effect is limited, which is difficult to effectively isolate the noise emitted from the inside of pump station.
[0005] Therefore, it is necessary to develop a low-noise sewage treatment pump station to solve the above problems. Utility model content
[0006] The utility model aims at solving the above problems by designing a low-noise sewage treatment pump station.
[0007] The utility model realizes the above-mentioned purposes by the following technical solutions:
[0008] A low-noise sewage treatment pump station, comprising:
[0009] The integrated pump station is provided with a manhole at the top thereof;
[0010] The manhole is provided with a sealing part above the manhole, the sealing part comprises an outer cover, the bottom of the outer cover is in an open shape, a vacuum sound insulation layer is formed in the inner part of the outer cover, an inner cover is mounted in the bottom opening of the outer cover, the inner cover is in an open shape, the manhole is inserted into the bottom opening of the inner cover, the outer diameter of the manhole is slightly smaller than the inner diameter of the inner cover, and a sound insulation pad is mounted in the gap between the inner cover and the outer cover.
[0011] Compared with the prior art, the utility model has the advantages that:
[0012] 1. The sealing part arranged at the manhole has good sound insulation effect under the action of the sound insulation pad and the vacuum sound insulation layer, noise in the pump station can be prevented from being transmitted to the outside through the manhole, the noise reduction effect of the manhole is improved, and the noise reduction effect of the integrated pump station is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a whole structure schematic view of the utility model;
[0014] Figure 2 It is a structure schematic view of the integrated pump station in the utility model;
[0015] Figure 3 It is an explosion structure schematic view of the sealing part in the utility model;
[0016] Figure 4 It is a structure sectional view of the sealing part in the utility model;
[0017] Figure 5 It is a structure sectional view of the outer cover in the utility model;
[0018] In the drawing:
[0019] 1, integrated pump station; 10, water inlet; 11, drainage port; 12, manhole; 13, control cabinet; 14, support; 140, slot;
[0020] 2, sealing part; 20, inner cover; 21, ear plate; 210, threaded hole; 22, sound insulation pad; 23, outer cover; 230, vacuum sound insulation layer; 24, connecting block; 240, connecting bolt; 25, connecting seat; 250, sliding cavity; 26, transmission shaft; 260, threaded groove; 27, roller; 28, sliding block; 280, threaded cavity. DETAILED DESCRIPTION
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figure, or the orientation or positional relationship that is commonly used when the utility model product is in use, or the orientation or positional relationship that is commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0028] like Figures 1-5 As shown, a low-noise sewage treatment pumping station includes:
[0029] The integrated pump station 1, the top of the integrated pump station 1 is provided with a manhole 12;
[0030] The manhole 12 is provided above with a sealing part 2, the sealing part 2 comprises an outer cover 23, the bottom of the outer cover 23 is in an open shape, and a vacuum sound insulation layer 230 is arranged in the inner part of the outer cover 23; an inner cover 20 is arranged in the bottom opening of the outer cover 23, the inner cover 20 is also in an open shape, the manhole 12 is inserted into the bottom opening of the inner cover 20, and the outer diameter of the manhole 12 is slightly smaller than the inner diameter of the inner cover 20; a sound insulation pad 22 is arranged in the gap between the inner cover 20 and the outer cover 23. The outer diameter of the manhole 12 is slightly smaller than the inner diameter of the inner cover 20, which facilitates the stable connection between the manhole 12 and the inner cover 20, and ensures the sealing and noise reduction effects.
[0031] As shown in Figure 3 The two side walls of the outer cover 23 are both fixed with a connecting block 24 at the bottom end, and the connecting block 24 is provided with a through hole; the two side walls of the inner cover 20 are both fixed with an ear plate 21 at the bottom end, the ear plate 21 is provided with a threaded hole 210, the positions of the plurality of through holes and the plurality of threaded holes 210 correspond, and a connecting bolt 240 is screwed into the threaded hole 210 after passing through the through hole, so as to pull and fix the inner cover 20 and the outer cover 23.
[0032] As shown in Figures 1-4 The sewage treatment pump station further comprises a transmission shaft 26, the left and right sides of the manhole 12 are both fixed with a support 14, the two opposite end faces of the two supports 14 are both provided with an insertion slot 140, the top of the outer cover 23 is fixed with two connecting seats 25, the two connecting seats 25 are arranged on a straight line, the two opposite end faces of the two connecting seats 25 are both provided with a sliding cavity 250, a sliding block 28 is slidably arranged in the sliding cavity 250, the two opposite end faces of the two sliding blocks 28 are both provided with a threaded cavity 280, the end of the sliding block 28 passes out of the sliding cavity 250 and is inserted and matched with the corresponding insertion slot 140; the two ends of the transmission shaft 26 are respectively provided with two sections of threads with opposite threads, the two ends of the transmission shaft 26 are respectively screwed with the two threaded cavities 280, the two connecting seats 25 are arranged with a gap, and the middle part of the transmission shaft 26 is exposed in the gap. Through the insertion and matching of the sliding block and the insertion slot, the sealing part and the manhole are conveniently installed and fixed, and the sliding block is separated from the insertion slot, so as to conveniently disassemble the sealing part; the design facilitates the disassembly and assembly of the sealing part, and meets the use requirements.
[0033] As shown in Figures 3-4As shown, the center of the transmission shaft 26 is coaxially connected with a roller 27, and the outer wall of the roller 27 is provided with a plurality of anti-skid grooves. In operation, the transmission shaft 26 can be rotated by rotating the roller 27, because the two ends of the transmission shaft 26 are threadedly connected with the two threaded cavities 280, and because the two ends of the transmission shaft 26 are provided with two sections of opposite threads, the two sliding blocks 28 are simultaneously moved inward or outward, and when moved outward, the two sliding blocks 28 can be respectively inserted into the two insertion grooves 140, so as to lock the position of the outer cover 23.
[0034] As shown in Figure 2 The manhole 12 has a rectangular cross-sectional shape.
[0035] As shown in Figures 1-2 The outer wall of the integrated pump station 1 is provided with a drain 11 and a water inlet 10 at the upper and lower sides, respectively, and the control cabinet 13 is installed at the rear side of the manhole 12. The drain 11 and the water inlet 10 facilitate the entry and exit of sewage, and the control cabinet 13 facilitates the control of the water pump in the integrated pump station 1.
[0036] As shown in Figure 3 The connecting seat 25 is fixedly connected with the top of the outer cover 23 by bolts, and the vertical cross-sectional shape of the connecting seat 25 is rectangular. The bolted connection ensures the stability and reliability of the installation of the connecting seat 25.
[0037] In some embodiments, the non-threaded part of the transmission shaft 26 is sleeved with a bearing, and the bearing is installed in the sliding cavity 250.
[0038] It should be noted that the sound insulation pad 22 in the present embodiment is a finished product made of polyurethane material, which not only has good sound absorption effect, but also is light in weight and easy to install. The use of this material can improve the sound insulation effect of the outer cover 23 and the inner cover 20. At the same time, since sound is difficult to propagate in a vacuum environment, the setting of the vacuum sound insulation layer 230 further increases the sound insulation effect at the manhole 12.
[0039] In specific use, the noise inside the integrated pump station 1 propagates to the manhole 12, and under the action of the sound insulation pad 22 and the vacuum sound insulation layer 230, the noise is difficult to propagate to the outside through the manhole 12, the outer cover 23 and the inner cover 20.
[0040] When the sealing part 2 needs to be removed, the user first rotates the roller 27, the roller 27 drives the transmission shaft 26 to rotate, and the sliding blocks 28 on both sides move synchronously inward, and the ends of the sliding blocks 28 are separated from the insertion grooves 140. At this time, the user stops rotating the roller 27, and then the user lifts the sealing part 2 upward, and the sealing part 2 is separated from the manhole 12.
[0041] The above merely is the preferred implementation manner of the present application, and it should be noted that, for the ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A low noise sewage treatment pumping station characterised in that: The utility model relates to a sewage treatment pump station, including: Integrated pump station (1), the top of integrated pump station (1) is installed with manhole (12); The upper side of manhole (12) is equipped with sealing part (2), sealing part (2) includes outer cover (23), the bottom of outer cover (23) is open, and vacuum sound insulation layer (230) is formed in the inside of outer cover (23), the bottom opening of outer cover (23) is installed with inner cover (20), and inner cover (20) is open at the bottom, and manhole (12) is inserted into the bottom opening of inner cover (20), and the outer diameter of manhole (12) is slightly smaller than the inner diameter of inner cover (20), and sound insulation pad (22) is installed in the gap between inner cover (20) and outer cover (23).
2. A low noise sewage treatment pumping station according to claim 1, characterised in that: The bottom end of the two side walls of outer cover (23) is fixed with connecting block (24), and connecting block (24) is provided with through hole, the bottom end of the two side walls of inner cover (20) is fixed with two ear plates (21), and threaded hole (210) is formed in the ear plate (21), a plurality of through holes and a plurality of threaded holes (210) are correspondingly arranged, connecting bolt (240) is screwed into threaded hole (210) after passing through the through hole, and is used for tensioning and fixing inner cover (20) and outer cover (23).
3. A low noise sewage treatment pumping station according to claim 1, characterised in that: The sewage treatment pump station further includes a transmission shaft (26), the left and right sides of the manhole (12) are fixed with the support (14), the two end faces of the two supports (14) are provided with the insertion slot (140), the top of the outer cover (23) is fixed with the two connecting seats (25), the two connecting seats (25) are arranged on a straight line, the two opposite end faces of the two connecting seats (25) are provided with the sliding cavity (250), the sliding cavity (250) is slidably installed with the sliding block (28), the two opposite end faces of the two sliding blocks (28) are provided with the threaded cavity (280), the end of the sliding block (28) passes out of the sliding cavity (250) and is inserted into the corresponding insertion slot (140); the two ends of the transmission shaft (26) are provided with two sections of screw threads in opposite directions, the two ends of the transmission shaft (26) are threadedly connected with the two threaded cavities (280), the two connecting seats (25) are spaced apart, and the middle part of the transmission shaft (26) is exposed in the space.
4. A low noise sewage treatment pumping station according to claim 3, characterised in that: The center of the transmission shaft (26) is coaxially connected with the roller (27), and the outer wall of the roller (27) is provided with a plurality of anti-skid grooves.
5. A low noise sewage treatment pumping station according to claim 1, characterised in that: The cross-sectional shape of the manhole (12) is rectangular.
6. A low noise sewage treatment pumping station according to claim 1, characterised in that: The outer wall of the integrated pump station (1) is provided with a water outlet (11) and a water inlet (10) at the upper and lower sides, respectively; and a control cabinet (13) is arranged at the rear side of the manhole (12) on the top of the integrated pump station (1).
7. A low noise sewage treatment pumping station according to claim 1, characterised in that: The connecting seat (25) is fixedly connected with the top of the outer cover (23) through a bolt, and the vertical cross-sectional shape of the connecting seat (25) is rectangular.
8. A low noise sewage treatment pumping station according to claim 1, characterised in that: The non-threaded part of the transmission shaft (26) is sleeved with a bearing, and the bearing is installed in the sliding cavity (250).
Citation Information
Patent Citations
Noise reduction well lid of prefabricated pump station
CN209779841U