Variable-frequency air inlet device linked with oil gas concentration
The automatic cleaning system solves the problem of frequent cleaning of the dust interception components in the air intake device, ensuring the efficient operation of the air intake system and the optimal condition of the equipment.
Patent Information
- Application Number
- CN202423296946.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The dust interception components of existing air intake devices require frequent manual cleaning after long-term use, which increases airflow resistance and affects combustion efficiency and equipment performance.
An automatic cleaning system was designed, including components such as a dust filter, filter element, linkage plate, reciprocating screw, and brush plate. The rotation of the reciprocating screw drives the movement of the brush plate and filter element to automatically remove dust and maintain the air permeability and filtration efficiency of the interception components.
It enables automatic cleaning of the dust interception components, reduces system performance degradation, ensures optimal working condition of the air intake system, and improves the energy efficiency and reliability of the equipment.
Smart Images

Figure CN223689837U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air intake device technical field, concretely is a kind of frequency conversion air intake device linked with oil gas concentration. BACKGROUND
[0002] The frequency conversion air intake device linked with oil gas concentration is an intelligent control system, mainly used for dynamically adjusting the air suction of air intake system to adapt and optimize the oil gas mixing ratio in combustion process. This device is usually integrated with oil gas concentration sensor, microprocessor, frequency conversion driver and corresponding executing mechanism (such as motor of air intake fan or pump). Its core function is to automatically adjust air intake rate according to real-time detected oil gas concentration, to ensure that combustion efficiency and emission control are in the best state.
[0003] At present, dust interception assembly will be installed in the air intake device to avoid dust accumulation on oil gas concentration sensor, but after long-term use of the device, a large amount of dust will accumulate on the surface of interception assembly, which increases air flow resistance, reduces air intake efficiency, reduces the amount of air entering the system, affects combustion efficiency and equipment performance, and needs frequent manual cleaning, which increases maintenance workload and cost. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of frequency conversion air intake device linked with oil gas concentration, with the advantage that dust interception assembly can be automatically cleaned, so that the interception assembly does not need frequent manual cleaning, solving the problem that dust interception assembly in the air intake device needs frequent cleaning when the current oil gas linkage air intake device is used.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of frequency conversion air intake device linked with oil gas concentration, comprising air inlet pipe, the air inlet pipe is provided with regulating mechanism inside, the air inlet pipe is provided with cleaning mechanism inside;
[0006] The cleaning mechanism includes dust screen and baffle, the surface of the baffle is communicated with bellows, the surface of the bellows is communicated with filter element, the surface of the filter element is fixed with two linkage plates, the surface of the linkage plate on the right side is fixed with spring, one end of the spring is fixedly connected with the surface of the baffle, the inner wall of the air inlet pipe is fixed with mounting shell on both sides, the surface of the mounting shell is penetrated with reciprocating screw rod, the surface of the reciprocating screw rod is screwed with sliding table, the surface of the sliding table is fixed with brush plate, the inner wall of the air inlet pipe is rotatably connected with two linkage shafts, and the surface of the linkage shaft is fixed with cam.
[0007] As a preferred frequency conversion air intake device linked with oil gas concentration of the utility model, the regulating mechanism includes fan, the fan is fixed on the right side of the surface of air inlet pipe, the surface of the fan is fixed with frequency converter, and the inner wall right side of the air inlet pipe is fixed with oil gas concentration sensor and controller.
[0008] As a preferred embodiment of the variable frequency air intake device of this utility model that is linked to oil and gas concentration, a motor is fixed to the rear side of the inner wall of the air intake pipe, a reducer is connected to the output shaft of the motor, and the output shaft of the reducer is fixedly connected to the top of the rear reciprocating lead screw.
[0009] As a preferred embodiment of the variable frequency air intake device of this utility model that is linked to oil and gas concentration, a first transmission wheel is fixed above the surface of the reciprocating screw, and the first transmission wheels on the front and rear sides are connected by belt drive. A second transmission wheel is fixed below the surface of the reciprocating screw and below the surface of the linkage shaft, and the second transmission wheels on the left and right sides are connected by belt drive.
[0010] In a preferred embodiment of the variable frequency intake device linked to oil and gas concentration according to this utility model, both the first drive wheel and the second drive wheel are timing belt pulleys, and the belts on the surfaces of the first drive wheel and the second drive wheel are timing belts.
[0011] As a preferred embodiment of the variable frequency air intake device of this utility model that is linked to oil and gas concentration, guide rails are fixed on both the front and rear sides of the inner wall of the air intake pipe, and sliders are slidably connected to the surface of the guide rails, and the sliders are fixedly connected to the surface of the linkage plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention, through the design of a cleaning mechanism, enables the dust interception component inside the air intake duct to achieve an automatic cleaning effect. When the reciprocating screws on both sides rotate, the slide table moves the brush plate up and down, allowing it to continuously remove dust accumulated on the dust filter during operation. This maintains the air permeability and filtration efficiency of the dust filter, reducing system performance degradation caused by filter clogging. During the rotation of the reciprocating screws, the linkage shaft rotates, causing the cam to push the right-side linkage plate, compressing the spring and bellows. The spring can also self-reset, ensuring the surface of the right-side linkage plate remains in contact with the cam, allowing the filter element to move left and right. This left-right movement helps shake off dust adhering to its surface and interior, especially in areas difficult to remove with ordinary airflow, ensuring deep cleaning of the filter element. Combined with the automatic cleaning of the dust filter, this forms a highly efficient automatic cleaning system, minimizing the impact of dust on the entire air intake system, maintaining the optimal working condition of the entire air intake device, ensuring precise control of oil-air mixing, and improving the energy efficiency and reliability of the equipment. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a cross-sectional three-dimensional structural diagram of the present invention;
[0016] Figure 3 It is the cross section structure schematic view of the regulating mechanism in the utility model;
[0017] Figure 4 It is the cross section structure schematic view of the cleaning mechanism in the utility model;
[0018] Figure 5 It is the local cross section structure schematic view of the cleaning mechanism in the utility model.
[0019] In the drawing: 1, air inlet pipe; 2, regulating mechanism; 201, fan; 202, frequency converter; 203, oil gas concentration sensor; 204, controller; 3, cleaning mechanism; 301, dust screen; 302, partition; 303, bellows; 304, filter element; 305, linkage plate; 306, spring; 307, mounting shell; 308, reciprocating screw rod; 309, sliding table; 310, brush plate; 311, linkage shaft; 312, cam; 313, first transmission wheel; 314, second transmission wheel; 315, motor; 316, speed reducer; 317, guide rail; 318, sliding block. DETAILED DESCRIPTION
[0020] Please refer to Figures 1-5 A frequency conversion air inlet device linked with oil gas concentration, comprising air inlet pipe 1, air inlet pipe 1 inside is provided with regulating mechanism 2, air inlet pipe 1 inside is provided with cleaning mechanism 3;
[0021] Air inlet pipe 1 is used for ventilation, regulating mechanism 2 can adjust the air inlet rate according to the oil gas concentration, and cleaning mechanism 3 can automatically clean the dust interception assembly inside air inlet pipe 1.
[0022] Cleaning mechanism 3 includes dust screen 301 and partition 302, dust screen 301 is fixed to the left side of the inner wall of air inlet pipe 1, partition 302 is fixed to the middle of the inner wall of air inlet pipe 1, the surface of partition 302 is communicated with bellows 303, the surface of bellows 303 is communicated with filter element 304, two linkage plates 305 are fixed on the surface of filter element 304, spring 306 is fixed on the surface of right linkage plate 305, one end of spring 306 is fixedly connected with the surface of partition 302, mounting shell 307 is fixed on the front and rear sides of the inner wall of air inlet pipe 1, reciprocating screw rod 308 penetrates through the surface of mounting shell 307, one end of reciprocating screw rod 308 is rotatably connected with the inner wall of air inlet pipe 1, sliding table 309 is screw-connected on the surface of reciprocating screw rod 308, brush plate 310 is fixed on the surface of sliding table 309, the surface brush of brush plate 310 is slidably connected with the surface of dust screen 301, two linkage shafts 311 are rotatably connected with the inner wall of air inlet pipe 1, cam 312 is fixed on the surface of linkage shaft 311, cam 312 is slidably connected with the surface of right linkage plate 305;
[0023] In the air inlet process, the dust screen 301 can effectively intercept the larger dust, impurities and particulate matters in the air, and the filter element 304 has a larger filtering area and depth, which can more effectively intercept the fine dust and impurities in the air, keep the air inlet clean, and when the reciprocating wire rod 308 rotates on the front and rear sides, the sliding table 309 can drive the brush plate 310 to move up and down, so that the brush plate 310 can continuously remove the dust accumulated on the dust screen 301 during operation, maintain the air permeability and filtering efficiency of the dust screen 301, reduce the system performance degradation caused by filter screen blockage, and during the rotation of the reciprocating wire rod 308, the linkage shaft 311 is in a rotating state, so that the cam 312 can push the right linkage plate 305 to move, the spring 306 is compressed with the corrugated pipe 303, and the spring 306 can also reset, so that the surface of the right linkage plate 305 always adheres to the cam 312, so that the filter element 304 can move left and right. The left and right movement of the filter element 304 can help shake off the dust attached to the surface and the inside of the filter element 304, especially those parts that are not easy to remove by ordinary airflow, to ensure the deep cleaning of the filter element 304. Combined with the automatic cleaning of the dust screen 301, an efficient automatic cleaning system can be formed to minimize the impact of dust on the entire air inlet system, maintain the best working state of the entire air inlet device, ensure the accurate control of oil-gas mixture, and improve the energy efficiency and reliability of the equipment.
[0024] Further, the regulating mechanism 2 comprises a fan 201 fixed to the surface of the air inlet pipe 1 on the right side, a frequency converter 202 fixed on the surface of the fan 201, an oil-gas concentration sensor 203 and a controller 204 fixed to the inner wall of the air inlet pipe 1 on the right side, the controller 204 is electrically connected with the oil-gas concentration sensor 203 and the frequency converter 202, and the frequency converter 202 is electrically connected with the fan 201;
[0025] The oil-gas concentration sensor 203 can monitor the oil-gas concentration and transmit the monitored data to the controller 204, the controller 204 can transmit signals to the frequency converter 202 according to the oil-gas concentration, and the frequency converter 202 can control the rotating speed of the fan 201 to automatically adjust the air inlet rate according to the oil-gas concentration.
[0026] Further, a motor 315 is fixed to the inner wall of the air inlet pipe 1 on the rear side, and a speed reducer 316 is connected to the output shaft of the motor 315, and the output shaft of the speed reducer 316 is fixedly connected with the top of the rear reciprocating wire rod 308;
[0027] The motor 315 can generate rotating power, and the speed reducer 316 can reduce the rotating speed of the reciprocating wire rod 308, so as to avoid that the service life of the dust screen 301 and the brush plate 310 is too short due to the too fast movement of the brush plate 310.
[0028] Further, the first transmission wheel 313 is fixed above the surface of the reciprocating screw rod 308, the front and rear first transmission wheels 313 are connected through the belt transmission, the second transmission wheel 314 is fixed below the surface of the reciprocating screw rod 308 and the surface below the linkage shaft 311, and the left and right second transmission wheels 314 are connected through the belt transmission.
[0029] When the rear reciprocating screw rod 308 rotates, the front reciprocating screw rod 308 can be driven to rotate synchronously through the first transmission wheel 313, and when the reciprocating screw rod 308 rotates, the linkage shaft 311 can be driven to rotate synchronously through the second transmission wheel 314, so as to ensure the reliability of power transmission between multiple devices.
[0030] Further, the first transmission wheel 313 and the second transmission wheel 314 are both timing pulleys, and the surfaces of the first transmission wheel 313 and the second transmission wheel 314 are both timing belts.
[0031] The combination of the timing pulley and the timing belt has greater friction, so that the multiple reciprocating screw rods 308 and the linkage shaft 311 can rotate synchronously.
[0032] Further, the guide rail 317 is fixed on the inner wall of the air inlet pipe 1, the sliding block 318 is slidably connected to the surface of the guide rail 317, and the sliding block 318 is fixedly connected to the surface of the linkage plate 305.
[0033] When the linkage plate 305 moves, the sliding block 318 can slide on the surface of the guide rail 317 together with the linkage plate 305, so that the filter element 304 can be guided to avoid the filter element 304 from being tilted up and down.
[0034] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A variable frequency air intake device linked to oil and gas concentration, comprising an air intake pipe (1), wherein a control mechanism (2) is provided inside the air intake pipe (1), characterized in that: The air inlet pipe (1) is equipped with a cleaning mechanism (3); The cleaning mechanism (3) includes a dustproof net (301) and a partition (302). A corrugated pipe (303) is connected to the surface of the partition (302). A filter element (304) is connected to the surface of the corrugated pipe (303). Two linkage plates (305) are fixed to the surface of the filter element (304). A spring (306) is fixed to the surface of the linkage plate (305) on the right side. One end of the spring (306) is fixedly connected to the surface of the partition (302). Mounting shells (307) are fixed to both the front and rear sides of the inner wall of the air inlet pipe (1). A reciprocating screw (308) passes through the surface of the mounting shell (307). A slide (309) is threaded to the surface of the reciprocating screw (308). A brush plate (310) is fixed to the surface of the slide (309). Two linkage shafts (311) are rotatably connected to the inner wall of the air inlet pipe (1). A cam (312) is fixed to the surface of the linkage shaft (311).
2. The variable frequency air intake device linked to oil and gas concentration according to claim 1, characterized in that: The control mechanism (2) includes a fan (201), which is fixed on the right side of the air inlet pipe (1). A frequency converter (202) is fixed on the surface of the fan (201), and an oil and gas concentration sensor (203) and a controller (204) are fixed on the right side of the inner wall of the air inlet pipe (1).
3. The variable frequency air intake device linked to oil and gas concentration according to claim 1, characterized in that: A motor (315) is fixed to the rear side of the inner wall of the air inlet pipe (1). The output shaft of the motor (315) is connected to a reducer (316). The output shaft of the reducer (316) is fixedly connected to the top of the rear reciprocating screw (308).
4. The variable frequency air intake device linked to oil and gas concentration according to claim 1, characterized in that: A first transmission wheel (313) is fixed above the surface of the reciprocating screw (308), and the first transmission wheels (313) on the front and rear sides are connected by belt drive. A second transmission wheel (314) is fixed below the surface of the reciprocating screw (308) and below the surface of the linkage shaft (311), and the second transmission wheels (314) on the left and right sides are connected by belt drive.
5. A variable frequency intake device linked to oil and gas concentration according to claim 4, characterized in that: Both the first drive wheel (313) and the second drive wheel (314) are timing belt pulleys, and the belts on the surface of the first drive wheel (313) and the surface of the second drive wheel (314) are timing belts.
6. The variable frequency air intake device linked to oil and gas concentration according to claim 1, characterized in that: The air inlet pipe (1) has guide rails (317) fixed on both the front and rear sides of its inner wall. A slider (318) is slidably connected to the surface of the guide rail (317). The slider (318) is fixedly connected to the surface of the linkage plate (305).