Steel wire rope lubricating device capable of automatically oiling

Abstract

The utility model discloses a steel wire rope lubricating device capable of automatically oiling, which comprises an oil tank, a lubricator is mounted above the oil tank, a conveying oil pipe is fixedly mounted at the left end of the oil tank, an oil pump is fixedly mounted at the top of the oil tank, and a connecting pipe is fixedly mounted at the output end of the oil pump. A mounting head is fixedly mounted at the top of the connecting pipe, high-pressure oil pipes are fixedly mounted at the left end and the right end of the mounting head, the left high-pressure oil pipe in the mounting head is fixedly connected with the upper end of the lubricator, and the right high-pressure oil pipe in the mounting head is fixedly connected with the lower end of the lubricator. According to the steel wire rope lubricating device capable of automatically oiling, a lubricating agent can be provided in real time or at regular time through automatic oiling, it is ensured that a steel wire rope is kept lubricated in the running process, meanwhile, dependence on manual operation is reduced, then the flow speed is adjusted according to specific requirements, it is ensured that the conveying amount of the lubricating agent is proper, and the lubricating effect is improved. Lubricating requirements of the steel wire rope are effectively met.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire maintenance technical field, concretely is a kind of steel wire rope lubricating device capable of automatic oiling. BACKGROUND

[0002] Steel wire rope lubrication refers to the process of reducing friction, wear and corrosion by applying lubricant (such as lubricating oil or grease) during the use of steel wire rope. Steel wire rope is widely used in mining, construction, transportation and other industries, and undertakes heavy load and frequent movement tasks. Therefore, effective lubrication is crucial to prolong its service life and ensure safety.

[0003] Most existing steel wire ropes need to be lubricated regularly by manual operation, which not only increases the workload of operators, but also leads to untimely or missed lubrication. At the same time, it may also cause excessive lubricant in some areas, which may further cause lubricant accumulation and oil stains, thereby affecting the adhesion and running stability of the steel wire rope. This also leads to excessive use of lubricant, and because the lubricant contains dust, metal chips or other contaminants during use, impurities are introduced into the lubrication system due to lack of effective filtration, which further aggravates the wear and corrosion of the steel wire rope. SUMMARY

[0004] The utility model aims at providing a kind of steel wire rope lubricating device capable of automatic oiling to solve the problem that current steel wire rope needs to be lubricated regularly by manual operation, which not only increases the workload of operators, but also leads to untimely or missed lubrication. It also causes excessive lubricant in some areas, which further causes lubricant accumulation, thereby affecting the adhesion and running stability of the steel wire rope. This also leads to excessive use of lubricant, and because the lubricant contains dust, metal or other contaminants during use, it further aggravates the wear and corrosion of the steel wire rope.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of steel wire rope lubricating device capable of automatic oiling, comprising:

[0006] An oil tank is installed above the oil tank;

[0007] Further comprising:

[0008] A delivery oil pipe is fixedly installed at the left end of the oil tank, and an oil pump is fixedly installed at the top of the oil tank. The output end of the oil pump is fixedly installed with a connecting pipe, and the top of the connecting pipe is fixedly installed with a mounting head. High-pressure oil pipes are fixedly installed at the left and right ends of the mounting head. The left high-pressure oil pipe in the mounting head is fixedly connected with the upper end of the lubricator, and the right high-pressure oil pipe in the mounting head is fixedly connected with the lower end of the lubricator.

[0009] The connecting terminal head is fixedly installed at the left end of the connecting pipe and is arranged in a communication state with the connecting pipe, a rotating ring is rotatably connected to the rod body of the connecting terminal head, a U-shaped connecting ring is fixedly installed at the left end of the rotating ring, a connecting rod is rotatably connected to the inside of the rotating ring, and a flow limiting valve is rotatably connected to the inside of the connecting pipe, and the left end of the flow limiting valve is fixedly connected with the right end of the connecting rod.

[0010] Preferably, the conveying oil pipe is arranged in an "L" shape, a filter is fixedly installed on the vertical pipe body and the horizontal pipe body of the conveying oil pipe, the conveying oil pipe and the filter are arranged in a communication state, a filter core is fixedly installed in the inside of the filter, and the right end of the horizontal pipe body of the conveying oil pipe is fixedly connected with the input end of the oil pump.

[0011] Preferably, the flow limiting valve is arranged in a circular shape, and the diameter of the flow limiting valve is consistent with the inner cavity diameter of the connecting pipe.

[0012] Preferably, a mounting bracket is fixedly installed on the rod body at the front end of the connecting terminal head, a limiting rod is slidably connected to the bracket body of the mounting bracket, and the limiting rod penetrates through the mounting bracket.

[0013] Preferably, a through groove is formed in the ring body of the rotating ring and is arranged in an annular array state about the center point of the rotating ring, and the through groove in the ring body of the rotating ring is arranged in a corresponding state with the limiting rod.

[0014] Preferably, a spring is connected to the outside of the rod body at the front end of the mounting bracket about the limiting rod, and the limiting rod and the rotating ring are arranged in an engagement state.

[0015] Compared with the prior art, the beneficial effects of the steel wire rope lubricating device capable of automatically applying oil are as follows: the device can provide lubricant in real time or at regular intervals through automatic oil application, ensures that the steel wire rope remains lubricated during operation, reduces the dependence on manual operation, adjusts the flow rate according to specific requirements, ensures that the delivery amount of lubricant is just right, effectively meets the lubrication needs of the steel wire rope, avoids excessive or insufficient lubrication, removes impurities and pollutants in the lubricant through filtration, prevents particulate matter from entering the lubrication system, reduces the risk of equipment failure, and reduces friction and wear;

[0016] 1. The system is equipped with an oil tank, lubricator, oil delivery pipe, oil pump, connecting pipe, mounting head, and high-pressure oil pipe. The oil delivery pipe is arranged in an "L" shape, with its horizontal section fixedly connected to the input end of the oil pump. The output end of the oil pump is fixedly connected to the connecting pipe, with the mounting head fixedly installed at its upper end. The left side of the mounting head is fixedly connected to the upper end of the lubricator, and the right side is fixedly connected to the lower end of the lubricator. The oil pump operates to draw lubricant from the oil tank through the oil delivery pipe. Simultaneously, the connecting pipe, mounting head, and high-pressure oil pipe work together to draw lubricant from the oil tank into the lubricator. Automatic lubrication allows for real-time or timed lubrication supply, ensuring the wire rope remains lubricated during operation and reducing reliance on manual operation, thereby improving lubrication efficiency.

[0017] 2. The system includes a connecting pipe, a connecting end head, a rotating ring, a U-shaped connecting ring, a connecting rod, a flow-limiting valve, a mounting bracket, a limiting rod, and a spring. The spring's elasticity causes the limiting rod to engage with the through groove on the rotating ring. Pulling the limiting rod releases the rotating ring from its fixation. The rotating ring is then fixedly connected to the U-shaped connecting ring, which in turn is fixedly connected to the connecting rod. The right end of the connecting rod is also fixedly connected to the flow-limiting valve inside the connecting pipe. Since the flow-limiting valve is circular and its diameter matches the inner diameter of the connecting pipe, rotating the U-shaped connecting ring causes it to rotate the flow-limiting valve inside the connecting pipe via the connecting rod. This adjusts the angle of the flow-limiting valve within the connecting pipe, allowing for flow rate adjustment to ensure the lubricant delivery is just right, effectively meeting the lubrication requirements of the wire rope and preventing over- or under-lubrication.

[0018] 3. The system is equipped with a delivery oil pipe, a filter, and a filter element. Filters are fixedly installed on both the vertical and horizontal sections of the delivery oil pipe, and the delivery oil pipe and the filter are connected. A filter element is fixedly installed inside the filter. Through the interaction between the filter and the filter element, the lubricant drawn into the delivery oil pipe is filtered. Filtration removes impurities and contaminants from the lubricant, prevents particulate matter from entering the lubrication system, reduces the risk of equipment failure, reduces friction and wear, and extends the service life of the wire rope. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 2 This utility model Figure 1 A magnified structural diagram at point A;

[0021] Figure 3 It is the main view of the filter of the utility model cross-section structure schematic diagram;

[0022] Figure 4 It is the main view of the connecting pipe and the connecting terminal head of the utility model cross-section structure schematic diagram;

[0023] Figure 5 It is the side view structure schematic diagram of the connecting terminal head of the utility model.

[0024] In the drawing: 1, oil tank;2, lubricator;3, oil delivery pipe;4, oil pump;5, filter;6, filter cartridge;7, connecting pipe;8, mounting head;9, high-pressure oil pipe;10, connecting terminal head;11, rotating ring;12, U-shaped connecting ring;13, connecting rod;14, flow limiting valve;15, mounting frame;16, limiting rod;17, spring. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a steel wire rope lubricating device capable of automatic oiling, comprising: oil tank 1, lubricator 2, oil delivery pipe 3, oil pump 4, filter 5, filter cartridge 6, connecting pipe 7, mounting head 8, high-pressure oil pipe 9, connecting terminal head 10, rotating ring 11, U-shaped connecting ring 12, connecting rod 13, flow limiting valve 14, mounting frame 15, limiting rod 16, spring 17.

[0027] Firstly, as shown in the drawings Figure 1 And as shown in the drawings Figure 3As shown, when lubricating the wire rope, firstly, the oil tank 1 is moved to the designated position, and simultaneously the lubricator 2 is fixedly fitted onto the surface of the wire rope. Then, the left high-pressure oil pipe 9 in the mounting head 8 is fixedly connected to the upper end of the lubricator 2, and the right high-pressure oil pipe 9 in the mounting head 8 is also fixedly connected to the lower end of the lubricator 2. The high-pressure oil pipe 9 and the mounting head 8 are then connected to the connecting pipe 7 through their mutual cooperation. After the lubricator 2 and the wire rope are connected, and the high-pressure oil pipe 9 and the lubricator 2 are connected, lubricant is injected into the oil tank 1. After the lubricant is injected into the oil tank 1, the oil pump 4 is started. Since the inlet and outlet of the oil pump 4 are fixedly connected to the delivery oil pipe 3, and the outlet of the oil pump 4 is fixedly connected to the connecting pipe 7, and the delivery oil pipe 3 is arranged in an "L" shape, with both the vertical and horizontal sections of the delivery oil pipe 3... A filter 5 is fixedly installed, and the oil delivery pipe 3 is connected to the filter 5. A filter element 6 is also fixedly installed inside the filter 5. The oil pump 4 operates to draw lubricant from the oil tank 1 through the oil delivery pipe 3, allowing the lubricant from the oil tank 1 to enter the oil delivery pipe 3. The lubricant entering the oil delivery pipe 3 then enters the vertical pipe filter 5 of the oil delivery pipe 3. The interaction between the vertical pipe of the oil delivery pipe 3, the filter 5, and the filter element 6 filters the lubricant. The filtered lubricant also enters the horizontal pipe filter 5 of the oil delivery pipe 3, where the interaction between the filter 5 and the filter element 6 further filters the lubricant entering the oil delivery pipe 3. The interaction between the filter 5 and the filter element 6 removes impurities and contaminants from the lubricant, thus preventing particulate matter from entering the lubrication system.

[0028] As attached Figure 1 and attached Figure 2 As shown, the right end of the transverse pipe of the oil delivery pipe 3 is fixedly connected to the input end of the oil pump 4, and the output end of the oil pump 4 is also fixedly connected to the connecting pipe 7. Thus, the operation of the oil pump 4 allows the filtered lubricant to enter the interior of the connecting pipe 7. Then, high-pressure oil pipes 9 are fixedly installed on both ends of the mounting head 8, and are also fixedly connected to the lubricator 2 through the high-pressure oil pipes 9. Thus, the filtered lubricant is drawn into the interior of the lubricator 2 through the cooperation between the connecting pipe 7, the mounting head 8 and the high-pressure oil pipes 9, thereby lubricating the wire rope through the lubricator 2. Thus, the operation of the oil pump 4 can achieve uninterrupted oiling, thereby providing lubricant in real time or at regular intervals, ensuring that the wire rope remains lubricated, and also reducing the reliance on manual operation.

[0029] As attached Figure 1 Appendix Figure 2 Appendix Figure 4 and attachedFigure 5 When the steel wire rope is lubricated by the lubricator 2, the U-shaped connecting ring 12 is also rotated, the limiting rod 16 is first pulled, the limiting rod 16 is in the clamping state with the through slot on the ring body of the rotating ring 11, the limiting rod 16 slides on the frame body of the mounting frame 15, the limiting rod 16 is fixed on the rotating ring 11, the spring 17 is compressed, the U-shaped connecting ring 12 is fixedly installed at the left end of the rotating ring 11 and is fixedly connected with the left end of the connecting rod 13, the flow limiting valve 14 is rotatably connected in the connecting pipe 7, the flow limiting valve 14 is fixedly connected with the right end of the connecting rod 13, the flow limiting valve 14 is in the horizontal state with the pipe body of the connecting pipe 7, the flow limiting valve 14 is in the horizontal state, the flow limiting valve 14 is in the circular state, the diameter of the flow limiting valve 14 is consistent with the inner diameter of the connecting pipe 7, the U-shaped connecting ring 12 drives the flow limiting valve 14 to rotate in the connecting pipe 7, the U-shaped connecting ring 12 drives the rotating ring 11 to rotate outside the rod body of the connecting terminal head 10, the connecting rod 13 drives the flow limiting valve 14 to change the angle in the connecting pipe 7, the angle of the flow limiting valve 14 can control the flow rate of the lubricant, when the angle of the flow limiting valve 14 in the connecting pipe 7 is adjusted, the limiting rod 16 is pulled, the limiting rod 16 is in the ring array about the center point of the rotating ring 11, the limiting rod 16 is in the corresponding state with the through slot on the ring body of the rotating ring 11, the spring 17 drives the limiting rod 16 to reset, the limiting rod 16 slides on the frame body of the mounting frame 15, the limiting rod 16 slides into the through slot on the ring body of the rotating ring 11, the rotating ring 11 is fixed, the flow rate of the lubricant can be adjusted according to the specific requirements, the conveying amount of the lubricant is just right, and waste or deficiency is avoided.

[0030] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art, the standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described here.

[0031] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A steel wire rope lubricating device capable of automatic oiling, comprising: an oil tank (1), a lubricator (2) is installed above the oil tank (1); characterized in that it further comprises: a delivery oil pipe (3) is fixedly installed at the left end of the oil tank (1), an oil pump (4) is fixedly installed at the top of the oil tank (1), a connecting pipe (7) is fixedly installed at the output end of the oil pump (4), an installation head (8) is fixedly installed at the top of the connecting pipe (7), high-pressure oil pipes (9) are fixedly installed at the left and right ends of the installation head (8), the left high-pressure oil pipe (9) in the installation head (8) is fixedly connected with the upper end of the lubricator (2), and the right high-pressure oil pipe (9) in the installation head (8) is fixedly connected with the lower end of the lubricator (2); a connecting terminal head (10) is fixedly installed at the left end of the connecting pipe (7), the connecting terminal head (10) is arranged in a communication state with the connecting pipe (7), a rotating ring (11) is rotatably connected to the rod body of the connecting terminal head (10), a U-shaped connecting ring (12) is fixedly installed at the left end of the rotating ring (11), a connecting rod (13) is rotatably connected in the rotating ring (11), a flow limiting valve (14) is rotatably connected in the connecting pipe (7), and the left end of the flow limiting valve (14) is fixedly connected with the right end of the connecting rod (13).

2. The steel wire rope lubricating device capable of automatic oiling according to claim 1, characterized in that: The delivery oil pipe (3) is arranged in an "L" shape, a filter (5) is fixedly installed on the vertical pipe body of the delivery oil pipe (3) and the horizontal pipe body of the delivery oil pipe (3), the delivery oil pipe (3) is arranged in a communication state with the filter (5), a filter element (6) is fixedly installed in the filter (5), and the right end of the horizontal pipe body of the delivery oil pipe (3) is fixedly connected with the input end of the oil pump (4).

3. The steel wire rope lubricating device capable of automatic oiling according to claim 1, characterized in that: The flow limiting valve (14) is arranged in a circular shape, and the diameter of the flow limiting valve (14) is consistent with the inner diameter of the connecting pipe (7).

4. The steel wire rope lubricating device capable of automatic oiling according to claim 1, characterized in that: An installation bracket (15) is fixedly installed on the rod body of the front end of the connecting terminal head (10), a limiting rod (16) is slidingly connected to the bracket body of the installation bracket (15), and the limiting rod (16) penetrates through the installation bracket (15).

5. The automatic oiling steel wire rope lubricating device of claim 1, wherein: A through groove is formed in the ring body of the rotating ring (11), the through grooves are arranged in an annular array state about the center point of the rotating ring (11), and the through grooves in the ring body of the rotating ring (11) are arranged in a corresponding state with the limiting rod (16).

6. A steel wire rope lubricating device capable of automatic oiling according to claim 4, characterized in that: The limiting rod (16) is connected with a spring (17) about the outer side of the rod body of the front end of the installation bracket (15), and the limiting rod (16) is arranged in an engagement state with the rotating ring (11).

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