Drying protection device for turbine blade

By designing a drying protection device for turbine blades, the problems of bumps and coating peeling caused by traditional drying methods have been solved, achieving uniform heating, preventing bumps, improving drying efficiency and product quality.

CN223691496UActive Publication Date: 2025-12-19GUIYANG AVIC POWER PRECISION CASTING
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Patent Information

Application Number
CN202423115187.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-19
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Traditional drying methods can cause damage to turbine blades, resulting in coating peeling and wasted costs. Furthermore, uneven drying can affect product quality.

Method used

Design a drying and protection device for turbine blades, including a frame structure and a protective structure. The frame has multiple first squares, and the protective structure extends into a device compartment for independently placing the blades to prevent them from being bumped. The device is made of stainless steel and asbestos board to protect the blades.

Benefits of technology

It achieves uniform heating of the blade surface, prevents damage from impacts, improves drying efficiency and product quality, ensures blade stability, reduces coating damage, dries quickly, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a drying protection device for turbine blades, which comprises a frame structure and a protection structure, and a plurality of first grids are evenly arranged on the upper end face of the frame structure. The protection structure is laid on the upper end face of the frame structure, the position, corresponding to the first square grid, of the protection structure extends out of a device grid box in the direction away from the upper end face of the frame structure, the upper end and the lower end of the device grid box are open, and the device grid box is used for containing the blades and preventing the adjacent blades from colliding with each other. The turbine blade drying device has the advantages that due to the fact that the first grids are evenly formed in the upper end face of the frame structure, each turbine blade has an independent placing position through the arrangement mode, the blades are evenly distributed and placed, it is guaranteed that the surfaces of the blades are evenly heated, and therefore the drying efficiency is improved; and due to the arrangement of the grid boxes of the device, the turbine blades are effectively prevented from colliding with the frame structure or the adjacent blades in the drying process, and the blades can be prevented from being collided and scratched in the working process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aero-engine drying technical field especially relates to a drying protection device for turbine blade. BACKGROUND

[0002] At present, most hollow turbine blades will be coated and water flow after machining, and the process will be dried after the process, the traditional drying method has: natural drying method and electric fan drying method, its cost is low, the drying time is longer, the drying degree is uneven, the blade surface color consistency is poor, the surface knock injury and other quality problems. Although the traditional drying method saves the cost of the process, but it is easy to cause the knock injury of the part, causes the part surface coating to fall off, and the coating repair will lead to a large amount of cost waste. Therefore, a new type of drying protection device is needed. SUMMARY

[0003] The utility model solves the technical problem to provide a drying protection device for turbine blade, can protect the blade surface integrity, to solve the blade drying blade knock injury and other protection problems.

[0004] The utility model solves the technical scheme of the above technical problem: a drying protection device for turbine blade, include: frame structure and protection structure, the upper end surface of frame structure evenly is equipped with a plurality of first square, the protection structure is laid to the upper end surface of frame structure and corresponds the position of first square and extends the device grid box to the direction of the upper end surface of frame structure away, the upper and lower ends of device grid box are all open, the device grid box is used for placing blade and avoiding the knock between adjacent blade.

[0005] The utility model has the advantages that: through evenly setting a plurality of first square on the upper end surface of frame structure, this arrangement makes every turbine blade have independent placement position, realizes the even distribution of blade, ensures that the blade surface is heated evenly, thereby improves the drying efficiency;The setting of device grid box effectively prevents the turbine blade from colliding with the frame structure or adjacent blade during drying, and each blade is independent of each other, which can avoid scratching the blade during work, thereby improving product quality and reliability, greatly improving the quality of the dried blade, and effectively fixing the blade to ensure the stability of the blade during drying;Considering the slender hollow structure of the turbine blade, the drying protection device vertically places the blade, which helps the water on the blade after cleaning to naturally slide along the inner cavity, thereby accelerating the drying speed.

[0006] On the basis of the above technical scheme, the utility model can also be improved as follows.

[0007] Further, the frame structure comprises a frame body and a support plate arranged on the upper end surface of the frame body, and a plurality of first grids are uniformly arranged on the support plate;

[0008] The frame body is hollow below the first grids.

[0009] The beneficial effects of the above further scheme are: by arranging multiple grids, the independence of each blade is realized, and there is no collision between the blades, protecting the integrity of the blades; the frame body structure is stable, improving the carrying capacity of the blades; the frame body is a hollow structure, which is simple and firm, has low maintenance cost, is easy to use, and can achieve rapid drying effect; and the frame structure is made of stainless steel, which has good corrosion resistance and is not easy to corrode and wear due to long-term water immersion of the protection device.

[0010] Further, the first grid is rectangular, the width of the first grid is smaller than the length of the edge plate of the blade, and the edge plate is placed on the upper end surface of the support plate.

[0011] The area of the first grid is larger than the area of the blade crown.

[0012] The beneficial effects of the above further scheme are: by arranging a single first grid with a size larger than the size of the blade crown, it is ensured that the blade can be smoothly placed in the grid, avoiding the problem of difficult placement or damage to the blade due to size mismatch; the minimum size of the first grid is smaller than the length of the edge plate, so that the edge plate of the blade can be directly placed on the upper end surface of the support plate, enhancing the stability and convenience of placement; the size of the first grid is suitable for the size of the blade, which also realizes the effective use of space and avoids wasting space.

[0013] Further, the protection structure comprises a protection plate and a device grid box, and a second grid is arranged on the protection plate corresponding to the position and size of the first grid on the support plate.

[0014] The device grid box is arranged on the lower end surface of the protection plate corresponding to the second grid.

[0015] The beneficial effects of the above further scheme are: the protection structure is designed by dividing the grid, and multiple grids realize the limiting effect between the blades in the horizontal direction, preventing collision and damage and ensuring the integrity of the blade surface coating; the arrangement of the device grid box provides independent storage space for the blades, effectively avoiding direct contact between the blades and protecting the integrity of the coating.

[0016] Further, the two side edges of the second grid on the protection plate extend downward to connect the connecting piece of the device grid box.

[0017] The beneficial effect of the further scheme is that the connection piece makes the connection between the protective flat plate and the device grid box more convenient and firm.

[0018] Further, the two wide edges of the second grid extend downward to the connection piece.

[0019] The beneficial effect of the further scheme is that the connection piece makes the connection between the protective flat plate and the device grid box more convenient and firm.

[0020] Further, the protective flat plate is laid on the upper end surface of the support plate.

[0021] The beneficial effect of the further scheme is that when the blade is put into the drying protective device, the protective flat plate provides an additional protective layer for the blade, reduces the direct contact between the blade and the support plate, and reduces the risk of scratching the surface of the blade.

[0022] Further, the protective flat plate, the device grid box, and the connection piece are all made of asbestos board.

[0023] The beneficial effect of the further scheme is that the part in contact with the blade is made of asbestos board, which is less hard than the blade and will not cause bumps to the blade during work, effectively protecting the blade, and the asbestos board can withstand high temperature and high pressure and is not easy to deform.

[0024] Further, the device grid box is also provided with a ventilation hole.

[0025] The beneficial effect of the further scheme is that it is used for rapid evaporation of moisture in the drying box.

[0026] Further, a plurality of ventilation holes are arranged along the height direction of the device grid box, and each layer of ventilation holes is circumferentially spaced apart from a circle along the outer wall of the device grid box.

[0027] The beneficial effect of the further scheme is that it helps to reduce the weight of the device and achieve the effect of rapid drying. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is an exploded view of the drying protective device of an embodiment of the present application;

[0029] Figure 2 It is a geometric outer shape structure diagram of a turbine blade;

[0030] Figure 3 It is a front view of the drying protective device of an embodiment of the present application;

[0031] Figure 4 It is a top view of the drying protective device of an embodiment of the present application.

[0032] The attached diagram lists the components represented by each number as follows:

[0033] 1. Frame structure; 2. Protective structure; 3. First grid; 4. Frame body; 5. Support plate; 6. Protective plate; 7. Device box; 8. Second grid; 9. Connecting piece; 10. Ventilation hole; 11. Tenon; 12. Edge plate; 13. Blade; 14. Blade crown. Detailed Implementation

[0034] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0035] like Figure 1 , Figure 3 , Figure 4 As shown, this utility model provides a drying and protection device for turbine blades, including a frame structure 1 and a protective structure 2. Multiple first squares 3 are evenly distributed on the upper surface of the frame structure 1. During drying, a turbine blade can be placed in each first square 3. The number of first squares 3 is limited by the size of the drying chamber, and the arrangement of the first squares 3 is reasonably set within the allowable size. To protect the turbine blades and prevent them from being bumped by the frame structure 1 or adjacent turbine blades, the protective structure 2 is laid on the upper surface of the frame structure 1. Simultaneously, a device grid box 7 extends from the position of the first squares 3 away from the upper surface of the frame structure 1, and both the upper and lower ends of the device grid box 7 are open. The turbine blades are confined within the device grid box 7, preventing collisions between adjacent blades.

[0036] like Figure 2 The diagram shows the structure of a turbine blade. This blade is a slender, hollow blade. Based on its shape and structural characteristics, placing the blade vertically helps the water after cleaning to slide down along the inner cavity of the blade, achieving a rapid drying effect. Therefore, in this embodiment, the lower half of the blade is located inside the device compartment 7, and the edge plate 12 is directly mounted on the upper surface of the frame structure 1, which is covered with the protective structure 2. The tenon 11 protrudes 25mm above the upper surface for easy handling by the operator.

[0037] By evenly opening a plurality of first squares 3 on the upper end surface of the frame structure 1, this arrangement not only makes each turbine blade have an independent placement position, realizes uniform placement of the blades, ensures uniform heating of the blade surface, thereby improving the drying efficiency; the setting of the device grid box 7 effectively prevents the turbine blade from colliding with the frame structure 1 or the adjacent blade during the drying process, each blade is independent of each other, which can avoid scratching the blade during work, thereby improving product quality and reliability, greatly improving the quality of the dried blade, and effectively fixing the blade to ensure the stability of the blade during the drying process; considering the slender hollow structure of the turbine blade, the drying protection device vertically places the blade, which helps the water after cleaning the blade to naturally slide along the inner cavity, thereby speeding up the drying speed.

[0038] As shown in Figure 1 In the preferred scheme, the frame structure 1 includes: a frame body 4 and a support plate 5 arranged on the upper end surface of the frame body 4, and a plurality of first squares 3 are evenly opened through the support plate 5. Specifically, the frame body 4 is formed by welding a plurality of stainless steel pipes, and the diameter of the steel pipe is φ12mm. The circular steel pipe is helpful for handheld and has no corners, which will not hurt the hand. The overall size is: 400mm*314mm*165mm, the full load parts are 20, and the total weight is not more than 10kg. The support plate 5 is made of a stainless steel plate with a thickness of 2mm, and the support plate 5 is limited by the first squares 3, and in this embodiment, there are 20 first squares 3 with the same size, and the frame body 4 below the first squares 3 is hollowly arranged to avoid affecting the vertical placement of the blade. By arranging a plurality of grids, independent placement of each blade is realized, and there is no collision between the blades, which protects the integrity of the blade; the frame body 4 is stable in structure, which improves the carrying capacity of the blade; the frame body 4 is a hollow structure, which is simple and firm, has low maintenance cost, is easy to use, and can achieve the effect of rapid drying; and the frame structure 1 is made of stainless steel. Since the protection device is immersed in water for a long time, stainless steel has good corrosion resistance and is not easy to corrode and wear. It can be envisaged that by adjusting the size and number of the first squares 3, the placement requirements of blades of different specifications can be met.

[0039] According to the size of the blade, the drying protection device is designed with a grid, and the size of a single first square 3 must be greater than the size of the blade crown of a blade, that is, the area of the first square 3 is greater than the area of the blade crown. The first square 3 is a rectangle, and the minimum size of the first square 3 must be smaller than the length of the edge plate 12, so that when the blade is placed, the edge plate 12 of the blade can be directly placed on the upper end surface of the support plate 5 at the first square 3. Therefore, in this embodiment, a single workstation plane size, that is, the size of the first square 3 is 38mm*35mm, is set to facilitate the blade to be placed while effectively improving the space utilization rate.

[0040] By setting the size of the single first grid 3 to be larger than the size of the blade crown, it is ensured that the blade can be smoothly placed into the grid, avoiding the problem of difficulty in placement or damage to the blade due to size mismatch; the minimum size of the first grid 3 is smaller than the length of the rim plate 12, so that the rim plate 12 of the blade can be directly arranged on the upper end surface of the support plate 5 at the first grid 3, enhancing the stability and convenience of placement; the size of the first grid 3 is adapted to the size of the blade, also achieving effective use of space and avoiding waste of space.

[0041] As shown in Figure 1 , in a preferred scheme, the protection structure 2 includes a protection flat plate 6 and a device grid box 7; the size of the protection flat plate 6 is similar to the size of the support plate 5, and a second grid 8 is provided on the protection flat plate 6 corresponding to the position and size of the first grid 3 on the support plate 5, i.e. the size of the second grid 8 is the same as that of the first grid 3. According to the characteristics of the blade, the surface of the blade is coated with a plasma coating, in order to ensure the integrity of the coating, the protection device adopts a grid design, the device grid box 7 is arranged on the lower end surface of the protection flat plate 6 and the support plate 5 corresponding to the position of the second grid 8, and the size of a single grid must be larger than the size of one blade crown, so the size of the device grid box 7 is set to 38mm*35mm*135mm. When the blade is placed in the drying protection device, the protection flat plate 6 is laid on the upper end surface of the support plate 5, the surface contacted by the blade, i.e. the upper end surface of the support plate 5, is increased by the protection flat plate 6, the blade crown 14 and part of the blade body 13 are placed in the device grid box 7, and a certain distance is left between the blades, which can avoid scratching the blades during work.

[0042] The protection structure 2 is designed by grids, and multiple grids achieve limiting effect between the blades in the horizontal direction, preventing scratching and ensuring the integrity of the surface coating of the blade; the device grid box 7 provides independent storage space for the blade, effectively avoiding direct contact between the blades, thereby protecting the integrity of the coating; when the blade is placed in the drying protection device, the protection flat plate 6 provides an additional protective layer for the blade, reducing direct contact between the blade and the support plate 5, thereby reducing the risk of scratching the surface of the blade.

[0043] As shown in Figure 1 , the two opposite sides of the second grid 8 on the protection flat plate 6 extend downward to connect the device grid box 7; in a feasible embodiment, the two wide sides of the second grid 8 extend downward to connect the device grid box 7, and the connection between the protection flat plate 6 and the device grid box 7 is more convenient and firm due to the arrangement of the connecting piece 9. It is conceivable that the connecting piece 9 can also be arranged at the positions corresponding to the two long sides of the second grid 8, which is not limited here.

[0044] In the embodiment, the protective flat plate 6, the device grid box 7 and the connecting plate 9 are all made of asbestos board, specifically, the asbestos board can be pasted on the inner side and the upper surface of the frame structure 1 by using high-temperature-resistant strong glue; the part in contact with the blade is made of asbestos board, the hardness of the asbestos board is lower than that of the blade, and the blade will not be damaged by knocking during work, so the blade can be effectively protected, and the asbestos board can withstand high temperature and high pressure and is not easy to deform.

[0045] As shown in Figure 1 In the preferred scheme, the device grid box 7 is also provided with air holes 10, specifically, the air holes 10 are provided in multiple layers along the height direction of the device grid box 7, and each layer of air holes 10 is circumferentially spaced apart by a circle along the outer wall of the device grid box 7, specifically, two air holes 10 with a size of φ3mm are provided at the same height on each side wall of the device grid box 7. It can be conceived that the number and size of the air holes 10 can be adaptively adjusted as needed, and are not limited to the arrangement mode in the embodiment. The air holes 10 provided on the device grid box 7 are used for rapid evaporation of moisture in the drying box.

[0046] In the embodiment, the upper and lower limits of the blade mainly rely on the protective flat plate 6 and the supporting plate 5 on the upper part of the device, the blade edge plate 12 contacts the same to achieve the limiting effect, and the blade is stably placed in the protective device. During work, the blade tenon 11 part is held by hand, the blade crown 14 and the blade body 13 part are passed through the first square 3 and the second square 8, and the edge plate 12 of the blade abuts against the upper surface of the device. After the blade is completely placed in place, the edge of the device is placed into the drying box for work.

[0047] The drying protective device realizes vertical placement of the blade, facilitates taking and placing, and realizes isolation between parts to avoid knocking. At the same time, by increasing the grid protection and limiting, the blade is prevented from tilting and falling during carrying, and less space is occupied. The drying protective device has a hollow structure, which is beneficial to ventilation of the blade, each device grid box 7 is provided with a plurality of holes with a diameter of 3mm, which helps to reduce the weight of the device and achieve rapid drying effect; through reasonable layout and design, the blade is convenient to take and place, the lower half of the blade is located in the device grid box 7, and the tenon 11 part is 25mm higher than the upper surface, which is convenient for the operator to take and place. At the same time, the novel drying protective device adopts a front-rear symmetrical structure, which is simple in structure, more stable during movement, and beautiful in appearance.

[0048] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and the ordinary skilled in the art can change, modify, replace and modify the above-mentioned embodiments within the scope of the utility model.

Claims

1. A drying protection device for a turbine blade, characterized by, The utility model relates to a kind of frame structure (1) and protective structure (2), the upper end surface of the frame structure (1) is evenly provided with a plurality of first square (3), the protective structure (2) is laid on the upper end surface of the frame structure (1) and extends out device grid box (7) to the direction of the upper end surface of the frame structure (1) away from the position corresponding the first square (3), the upper and lower ends of the device grid box (7) are both open, and the device grid box (7) is used to place blade and avoid knock between adjacent the blade. The frame structure (1) includes: frame body (4) and support plate (5) arranged on the upper end surface of the frame body (4), the support plate (5) is evenly provided with a plurality of first square (3) through the upper end surface.

2. The drying protection device for a turbine blade according to claim 1, characterized by The frame body (4) is hollowly arranged below the first square (3). The first square (3) is rectangular, the size of the wide side of the first square (3) is less than the length of the edge plate (12) of the blade, and the edge plate (12) is placed on the upper end surface of the support plate (5).

3. The drying protection device for a turbine blade according to claim 2, characterized by The area of the first square (3) is greater than the area of the blade crown. The protective structure (2) includes: protective flat plate (6) and device grid box (7), the protective flat plate (6) is provided with second square (8) corresponding to the position and size of the first square (3) on the support plate (5) on the upper end surface.

4. The drying protection device for a turbine blade according to claim 2 or 3, characterized by The device grid box (7) is arranged on the lower end surface of the protective flat plate (6) corresponding to the second square (8). The two side edges of the second square (8) on the protective flat plate (6) are extended downward to connect the connecting piece (9) of the device grid box (7).

5. The drying protection device for a turbine blade according to claim 4, characterized by The two wide edges of the second square (8) are extended downward to the connecting piece (9).

6. The drying protection device for a turbine blade according to claim 5, characterized by The protective flat plate (6) is laid on the upper end surface of the support plate (5).

7. The drying protection device for a turbine blade according to claim 4, characterized by The protective flat plate (6), the device grid box (7) and the connecting piece (9) are all made of asbestos plate.

8. The drying protection device for a turbine blade according to claim 5, characterized by The device grid box (7) is also provided with air hole (10).

9. The drying protection device for a turbine blade according to claim 1, wherein A plurality of air holes (10) are arranged along the height direction of the device grid box (7), and each layer of air holes (10) is circumferentially spaced apart by a circle along the outer wall of the device grid box (7).

10. The drying protection device for a turbine blade according to claim 9, characterized by ​