Automatic alignment detection device for power adapter
By designing an automatic alignment detection device for power adapters, the safety hazards and low efficiency caused by manual operation in existing technologies have been solved. This has enabled automated detection of power adapters, improved testing efficiency, and met the testing needs of large-volume products.
Patent Information
- Application Number
- CN202422975151.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The current power adapter power-on testing process relies on manual operation, which results in high manpower consumption, numerous safety hazards, low production capacity, and unstable product quality, failing to meet the needs of large-scale testing.
An automatic alignment detection device for power adapters was designed, including a conveying mechanism, an alignment detection mechanism, an air blowing cleaning component, and a clamping component driven by multiple cylinders, to achieve automated positioning and power-on detection, thereby improving detection efficiency.
It has achieved automated testing, improved testing efficiency, met the testing needs of large-volume products, reduced the safety risks of manual operation, and improved testing accuracy and product quality stability.
Smart Images
Figure CN223692454U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field, in particular to a power adapter automatic alignment detection device. BACKGROUND
[0002] In prior art, when power adapter is tested, the test is operated by artificial, the product is put into the fixture by the operator one by one, and the AC head is inserted to test the power. Obviously, the test station is operated by artificial in the production process, a large number of human resources are occupied, the safety hazard of the staff is existed, the product is taken and put in the test station for many times, the production capacity is limited, the efficiency is low, the product quality is unstable, and the mass product test demand cannot be met. UTILITY MODEL CONTENT
[0003] Therefore, the utility model aims at providing a power adapter automatic alignment detection device which can improve the test efficiency and meet the mass test demand.
[0004] The utility model adopts the following technical scheme:
[0005] A power adapter automatic alignment detection device, including device body, the device body includes conveying mechanism, alignment detection mechanism, the conveying mechanism is used for conveying product fixture to alignment detection mechanism, the alignment detection mechanism is used for positioning and power-on detection to the material in product fixture, and the alignment detection mechanism includes rack, positioning assembly, detection jacking assembly and detection clamping assembly connected to the rack respectively, the detection jacking assembly is arranged between the positioning assembly and the detection clamping assembly.
[0006] Further improvement of the above technical scheme is that the conveying mechanism includes first conveying track and backflow track, the first conveying track is connected to the alignment detection mechanism, the backflow track is arranged below the first conveying track, the backflow track is provided with blowing cleaning assembly, one side of the backflow track is provided with backflow elevator.
[0007] Further improvement of the above technical scheme is that the blowing cleaning assembly includes a plurality of blowing pipes and cleaning jacking assembly, the blowing pipes are connected to the two sides of the backflow track respectively, and the cleaning jacking assembly is arranged in the center of the backflow track.
[0008] Further improvement of the above technical scheme is that the cleaning jacking assembly includes cleaning jacking plate and cleaning jacking cylinder, the four corners of the cleaning jacking plate are respectively provided with jacking buffer block, and the cleaning jacking cylinder is used to drive the cleaning jacking plate to ascend and descend.
[0009] Further improvement of the above technical scheme is that the return elevator is connected with a second conveying track, and the return elevator is used to drive the second conveying track to ascend and descend.
[0010] Further improvement of the above technical scheme is that the upper portion of the rack is connected with the first conveying track, and the lower portion of the rack is connected with the return track.
[0011] Further improvement of the above technical scheme is that the positioning assembly comprises a positioning support, a blocking module, a first clamping module and a second clamping module, the upper portion of the positioning support is provided with a positioning plate, the positioning plate is provided with a plurality of positioning holes, the blocking module is connected with the positioning support, the blocking module comprises a blocking cylinder and a blocking plate, the blocking cylinder is used to drive the blocking plate to move, the blocking plate is arranged at the rear side of the first clamping module and the second clamping module, the first clamping module and the second clamping module are both provided with two, and the second clamping module is arranged on one side of the first clamping module.
[0012] Further improvement of the above technical scheme is that the first clamping module comprises two oppositely arranged first finger cylinders, and the first finger cylinders are connected with two first clamping plates; the second clamping module comprises a second finger cylinder, and the second finger cylinder is connected with two second clamping plates.
[0013] Further improvement of the above technical scheme is that the detection jacking assembly comprises a detection jacking plate and a detection jacking cylinder, the detection jacking plate is arranged between the first conveying tracks, and the detection jacking cylinder is used to drive the detection jacking plate to ascend and descend.
[0014] Further improvement of the above technical scheme is that the detection clamping assembly comprises a plurality of AC clamping jaws, a first driving module, a second driving module and a third driving module, one side of the AC clamping jaw is provided with a positioning pin, the positioning pin is matched with the positioning hole, the first driving module is used to drive the AC clamping jaw to move forward and backward, the second driving module is used to drive the first driving module to move up and down, and the third driving module is used to drive the second driving module to move left and right.
[0015] The utility model discloses a beneficial effect is:
[0016] The utility model discloses conveying mechanism, alignment detection mechanism, whole design is reasonable, realizes the automation detection, promotes the test efficiency, satisfies the test demand of large -batch product, when working, material is put into product fixture, places a plurality of groups of material in product fixture, and conveying mechanism sends product fixture to alignment detection mechanism, and alignment detection mechanism carries out positioning to the material in product fixture and detects and electrifies. ACCURACY
[0017] Figure 1The utility model discloses a power adapter automatic alignment detection device's structure schematic diagram.
[0018] Figure 2 For Figure 1 The power adapter automatic alignment detection device's structure schematic diagram of the transmission mechanism of
[0019] Figure 3 For Figure 1 The structure schematic diagram of the alignment detection mechanism of the power adapter automatic alignment detection device of
[0020] Figure 4 For Figure 3 The structure schematic diagram of the positioning assembly of the alignment detection mechanism, detection jacking assembly of
[0021] Figure 5 For Figure 3 The structure schematic diagram of the positioning assembly of the alignment detection mechanism of
[0022] Figure 6 For Figure 3 The structure schematic diagram of the positioning assembly of the alignment detection mechanism of another angle
[0023] Figure 7 For Figure 3 The structure schematic diagram of the detection clamping assembly of the alignment detection mechanism of
[0024] Figure 8 For Figure 3 The structure schematic diagram of the detection clamping assembly of the alignment detection mechanism of another angle
[0025] The figure mark is:
[0026] 10, device body, 11, product fixture, 12, material, 20, transmission mechanism, 21, first conveying track, 22, backflow track, 23, backflow elevator, 24, second conveying track, 30, alignment detection mechanism, 31, rack, 40, positioning assembly, 41, positioning support, 411, positioning plate, 412, positioning hole, 42, first clamping module, 421, first finger air cylinder, 422, first clamping plate, 43, second clamping module, 431, second finger air cylinder, 432, second clamping plate, 50, detection jacking assembly, 51, detection jacking plate, 52, detection jacking air cylinder, 60, detection clamping assembly, 61, AC jaw, 62, first drive module, 63, second drive module, 64, third drive module, 65, positioning bolt, 70, blowing cleaning assembly, 71, blowing pipe, 80, cleaning jacking assembly, 81, cleaning jacking plate, 82, cleaning jacking air cylinder, 83, jacking buffer block, 90, blocking module, 91, blocking air cylinder, 92, blocking plate. DETAILED DESCRIPTION
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0030] like Figures 1 to 8 The diagram illustrates an embodiment of the present invention, relating to an automatic alignment detection device for a power adapter. The device includes a device body 10, which comprises a conveying mechanism 20 and an alignment detection mechanism 30. The conveying mechanism 20 conveys a product fixture 11 to the alignment detection mechanism 30. The alignment detection mechanism 30 positions and detects the power supply to the material 12 within the product fixture 11. The alignment detection mechanism 30 includes a frame 31, a positioning component 40, a detection lifting component 50, and a detection clamping component 60, all connected to the frame 31. The detection lifting component 50 is positioned between the positioning component 40 and the detection clamping component 60.
[0031] Further, the conveying mechanism 20 comprises a first conveying track 21, a return track 22; the first conveying track 21 is connected to the alignment detection mechanism 30; the return track 22 is arranged below the first conveying track 21, and is provided with a blowing cleaning assembly 70; one side of the return track 22 is provided with a return elevator 23; the return elevator 23 is connected with a second conveying track 24, and is used to drive the second conveying track 24 to ascend and descend. The first conveying track 21 carries the product fixture 11, realizes automatic conveying, and improves conveying efficiency; the return track 22, the return elevator 23 and the second conveying track 24 are arranged, the product fixture 11 is unloaded after the material 12 is detected, the empty product fixture 11 is returned to the second conveying track 24 through the return track 22, and the empty product fixture 11 is returned to the first conveying track 21 under the action of the return elevator 23, so as to supply the next step of loading and detecting, and the detection efficiency is effectively improved.
[0032] Further, the blowing cleaning assembly 70 comprises a plurality of blowing pipes 71 and a cleaning jacking assembly 80; the blowing pipes 71 are respectively connected to the two sides of the return track 22; and the cleaning jacking assembly 80 is arranged at the center of the return track 22. Specifically, when the empty product fixture 11 returns to the return track 22, the cleaning jacking assembly 80 jacks up the product fixture 11, and blows and cleans through the blowing pipes 71, so as to avoid that the empty product fixture 11 reduces the interference of sundries on detection, and further improves the detection precision.
[0033] Further, the cleaning jacking assembly 80 comprises a cleaning jacking plate 81 and a cleaning jacking cylinder 82; the four corners of the cleaning jacking plate 81 are respectively provided with jacking buffer blocks 83; and the cleaning jacking cylinder 82 is used to drive the cleaning jacking plate 81 to ascend and descend. Specifically, the cleaning jacking cylinder 82 drives the cleaning jacking plate 81 to ascend and descend, so that the blowing pipes 71 blow and clean sundries, and the cleaning effect is improved; the jacking buffer blocks 83 are arranged to buffer the impact force of jacking, avoid damaging the product fixture 11, have high protection, improve the friction force of placement, and improve the stability of the product fixture 11 for blowing and cleaning.
[0034] Further, the upper portion of the rack 31 is connected to the first conveying track 21, and the lower portion of the rack 31 is connected to the return track 22. Specifically, the first conveying track 21 carries the product fixture 11 to the upper portion of the detection jacking assembly 50, at this time, the detection jacking assembly 50 lifts up the product fixture 11, so that the product fixture 11 is between the positioning assembly 40 and the detection clamping assembly 60, one side of the detection clamping assembly 60 clamps the AC plug in the product fixture 11, the other side of the positioning assembly 40 fixes the material 12, avoids movement of the material 12, the detection clamping assembly 60 inserts the AC plug into the material 12 and detects power supply, and the detection efficiency is effectively improved.
[0035] Further, the positioning assembly 40 comprises a positioning support 41, a blocking module 90, a first clamping module 42 and a second clamping module 43. The positioning support 41 is provided with a positioning plate 411 above, and the positioning plate 411 is provided with a plurality of positioning holes 412. The blocking module 90 is connected to the positioning support 41, and the blocking module 90 comprises a blocking cylinder 91 and a blocking plate 92. The blocking cylinder 91 is used to drive the blocking plate 92 to move, and the blocking plate 92 is arranged at the rear side of the first clamping module 42 and the second clamping module 43. The first clamping module 42 and the second clamping module 43 are both provided with two, and the second clamping module 43 is arranged on one side of the first clamping module 42. Specifically, the positioning support 41 is fixed above the second rack 31. After the material 12 is lifted by the detection lifting assembly 50, a plurality of first clamping modules 42 and second clamping modules 43 clamp the two sides of the material 12 respectively, and abut against the tail end of the material 12 through the blocking module 90, effectively avoiding the movement of the detection clamping assembly 60 when the AC plug is inserted into the material 12 for power-on detection, effectively improving the detection accuracy and improving the test efficiency.
[0036] Further, the first clamping module 42 comprises two oppositely arranged first finger cylinders 421, and the first finger cylinders 421 are connected with two first clamping plates 422. The second clamping module 43 comprises a second finger cylinder 431, and the second finger cylinder 431 is connected with two second clamping plates 432. Specifically, the second clamping plates 432 are arranged vertically between the two first finger cylinders 421, which can clamp a plurality of materials 12 while effectively saving the arrangement space.
[0037] Further, the detection lifting assembly 50 comprises a detection lifting plate 51 and a detection lifting cylinder 52. The detection lifting plate 51 is arranged between the first conveying rails 21, and the detection lifting cylinder 52 is used to drive the detection lifting plate 51 to lift. Specifically, the detection lifting cylinder 52 drives the detection lifting plate 51 to lift, so as to fix the material 12 for power-on detection by the positioning assembly 40 and the detection clamping assembly 60, which has high practicability.
[0038] Further, the detection clamping assembly 60 comprises a plurality of AC clamping jaws 61, a first drive module 62, a second drive module 63 and a third drive module 64; one side of the AC clamping jaw 61 is provided with a positioning pin 65, which is matched with the positioning hole 412; the first drive module 62 is used for driving the AC clamping jaw 61 to move forward and backward; the second drive module 63 is used for driving the first drive module 62 to move up and down; and the third drive module 64 is used for driving the second drive module 63 to move left and right. Specifically, the AC clamping jaw 61 is used for clamping the AC plug, and under the driving of the power elements such as the driving cylinders of the first drive module 62, the second drive module 63 and the third drive module 64, the AC plug is inserted into the corresponding material 12 one by one for power-on detection; the positioning pin 65 is arranged, when the AC clamping jaw 61 clamps the AC plug and is aligned with the material 12 ready to be inserted, the positioning pin 65 is inserted into the positioning hole 412, which effectively improves the precision of inserting the AC plug into the material 12, and has high practicability.
[0039] The utility model discloses conveying mechanism 20, alignment detection mechanism 30, whole design is reasonable, realizes the automation detection, promotes the test efficiency, satisfies the test demand of large batch products, when working, material 12 is put into product fixture 11, after placing multiple groups of material 12 in product fixture 11, conveying mechanism 20 conveys product fixture 11 to alignment detection mechanism 30, and alignment detection mechanism 30 is positioned to material 12 in product fixture 11 and power-on detection.
[0040] The above only expresses the preferred technical scheme of the utility model, and the description is more specific and detailed, but can not be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled persons in the art, under the premise of not departing from the utility model concept, a plurality of deformations and improvements can be made, and the utility model also intends to include these changes and deformations.
Claims
1. A power adapter automatic alignment detection device, characterized in that, The device body comprises a conveying mechanism and a positioning detection mechanism; the conveying mechanism is used for conveying a product fixture to the positioning detection mechanism; the positioning detection mechanism is used for positioning and electrically detecting materials in the product fixture, and comprises a rack, a positioning assembly, a detection jacking assembly and a detection clamping assembly connected to the rack respectively; the detection jacking assembly is arranged between the positioning assembly and the detection clamping assembly.
2. The power adapter automatic alignment detection device of claim 1, wherein, The conveying mechanism comprises a first conveying track and a return track; the first conveying track is connected to the positioning detection mechanism; the return track is arranged below the first conveying track and is provided with a blowing cleaning assembly; one side of the return track is provided with a return elevator.
3. The power adapter automatic alignment detection device of claim 2, wherein, The blowing cleaning assembly comprises a plurality of blowing pipes and a cleaning jacking assembly; the blowing pipes are connected to both sides of the return track respectively; the cleaning jacking assembly is arranged in the center of the return track.
4. The power adapter automatic alignment detection device of claim 3, wherein, The cleaning jacking assembly comprises a cleaning jacking plate and a cleaning jacking cylinder; four corners of the cleaning jacking plate are respectively provided with jacking buffer blocks; the cleaning jacking cylinder is used for driving the cleaning jacking plate to ascend and descend.
5. The power adapter automatic alignment detection device of claim 2, wherein, The return elevator is connected with a second conveying track and is used for driving the second conveying track to ascend and descend.
6. The power adapter auto-alignment detection apparatus of claim 1, wherein, The upper side of the rack is connected to the first conveying track, and the lower side of the rack is connected to the return track.
7. The power adapter auto-alignment detection apparatus of claim 1, wherein, The positioning assembly comprises a positioning support, a blocking module, a first clamping module and a second clamping module; the upper side of the positioning support is provided with a positioning plate, and the positioning plate is provided with a plurality of positioning holes; the blocking module is connected to the positioning support and comprises a blocking cylinder and a blocking plate; the blocking cylinder is used for driving the blocking plate to move; the blocking plate is arranged at the back side of the first clamping module and the second clamping module; the first clamping module and the second clamping module are both provided with two; the second clamping module is arranged on one side of the first clamping module.
8. The power adapter auto-alignment detection apparatus of claim 7, wherein, The first clamping module comprises two oppositely arranged first finger cylinders, and the first finger cylinders are connected with two first clamping plates; the second clamping module comprises a second finger cylinder, and the second finger cylinder is connected with two second clamping plates.
9. The power adapter auto-alignment detection apparatus of claim 1, wherein, The detection jacking assembly comprises a detection jacking plate and a detection jacking cylinder; the detection jacking plate is arranged between the first conveying tracks; the detection jacking cylinder is used for driving the detection jacking plate to ascend and descend.
10. The power adapter automatic alignment detection device of claim 1, wherein, The detection clamping assembly comprises a plurality of AC clamping jaws, a first driving module, a second driving module and a third driving module; one side of the AC clamping jaw is provided with a positioning pin matched with the positioning hole; the first driving module is used for driving the AC clamping jaw to move forward and backward; the second driving module is used for driving the first driving module to move up and down; The third driving module is used for driving the second driving module to move left and right.