Visual monitoring device for automatic refining of industrial silicon

Abstract

The utility model discloses an industrial silicon automatic refining visual monitoring device, comprising a monitoring assembly, the monitoring assembly comprises a pedestal, a support and an industrial camera, the support is rotatably connected above the pedestal, and the industrial camera is fixed on the top of the support; the damage prevention assembly comprises a cold air cover, a transparent front cover, a rear cover, an air inlet pipe, an air outlet pipe, an adjusting screw rod and a clamping plate, the middle section of the outer side edge of the cold air cover is fixed to the top of the support, the transparent front cover is fixed to one end of the cold air cover, the rear cover is fixed to the other end of the cold air cover, the air inlet pipe is fixed to the upper end of the rear cover, and the air outlet pipe is fixed to the lower section of the rear cover; the clamping plate is rotationally connected to one end of the adjusting screw rod and located on the inner side of the cold air cover. The problems that an industrial silicon smelting site is severe in environment, large in dust and high in temperature, equipment is damaged quickly after an industrial camera is used for a long time, the service life is shortened, and the production cost is increased are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial silicon automatic refining's production monitoring device technical field, especially industrial silicon automatic refining visual monitoring device. BACKGROUND

[0002] The production of industrial silicon needs silica to react in an electric furnace through high-temperature heating to generate industrial silicon, and then the silica package is subjected to oxygen blowing refining, in which process, the furnace conditions, flame shape, material surface distribution, and particle state are observed, but due to high labor intensity and poor working environment, the existing technology uses industrial cameras and dual-color thermometers to monitor, which can achieve 24-hour continuous visual monitoring, and through big data analysis, the smelting conditions can be automatically judged to reduce the labor intensity of workers and improve the consistency of product quality.

[0003] The industrial silicon smelting site has a poor environment, a lot of dust, and a high temperature, and the industrial camera is damaged quickly and has a shortened service life after long-term use, which increases the production cost, so an industrial silicon automatic refining visual monitoring device is needed to solve the above problems. SUMMARY

[0004] The utility model aims at providing an industrial silicon automatic refining visual monitoring device to solve the problems of poor environment, a lot of dust, and a high temperature in the industrial silicon smelting site, quick damage of the industrial camera after long-term use, shortened service life, and increased production cost.

[0005] To solve the above technical problems, the utility model is implemented by the following technical scheme:

[0006] The utility model relates to an industrial silicon automatic refining visual monitoring device, which comprises:

[0007] A monitoring assembly comprises a base, a support, and an industrial camera, the support is rotationally connected above the base, and the industrial camera is fixed to the top of the support.

[0008] A damage prevention assembly comprises a cooling hood, a transparent front cover, a rear cover, an air inlet pipe, an air outlet pipe, an adjusting screw, and a clamping plate, the cooling hood is fixed to the top of the support at the middle of the outer side, the transparent front cover is fixed to one end of the cooling hood, the rear cover is fixed to the other end of the cooling hood, the air inlet pipe is fixed to the upper end of the rear cover, the air outlet pipe is fixed to the lower segment of the rear cover, the adjusting screw is screwed to the middle of the side of the cooling hood, and the clamping plate is rotationally connected to one end of the adjusting screw and located inside the cooling hood.

[0009] Further, the damage prevention assembly further comprises a cable outlet and a rubber pad, the cable outlet is formed in the middle of the rear cover, and the rubber pad is fixed to the side of the clamping plate.

[0010] Further, the industrial camera is placed in the cold air cover and clamped between two clamping plates.

[0011] Further, a dust removal assembly is further included, the dust removal assembly comprising an opening and a sealing door, the opening being formed on the lower side of the cold air cover close to one end of the transparent front cover, and the sealing door being hinged on the side edge of the opening.

[0012] Further, the dust removal assembly further comprises a first fixing plate and a second fixing plate, the first fixing plate being fixed on the inner side of the cold air cover and located on the side edge of the opening, and the second fixing plate being fixed on the side edge of the sealing door.

[0013] Further, the dust removal assembly further comprises an electric push rod, two ends of the electric push rod being hinged on the first fixing plate and the second fixing plate respectively.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] Firstly, the utility model fixes the cold air cover on the top of the support through the setting of the anti-damage assembly, places the industrial camera in the cold air cover, passes the power cord and the data cord through the cable outlet, rotates the adjusting screw rod, clamps the two clamping plates and the rubber pads on the two sides of the industrial camera, makes the industrial camera located in the middle of the cold air cover, adjusts the angle of the cold air cover, makes the industrial camera align with the upper side of the silicon package of the industrial silicon refining below, connects the air inlet pipe with the external air blower during production, and dry cold air is introduced into the cold air cover, the cold air is blown from the upper side of the cold air cover to the front end of the cold air cover, is blown out from the air outlet pipe at the lower end, air circulation is formed in the cold air cover, high-temperature air is taken away, and the temperature is reduced, and at the same time, the air curtain is formed at the transparent front cover, and the dust in front of the industrial camera is removed.

[0016] Secondly, the dust removal assembly is set, the cold air cover and the industrial camera are inclined downward, and part of dust is accumulated at the front end of the cold air cover, the electric push rod is started after production is completed, the electric push rod is stretched and rotated around the first fixing plate and the second fixing plate, the sealing door is opened, dust is blown out from the opening at the same time that air is introduced from the air inlet pipe, the electric push rod is retracted after a period of time, and the sealing door is closed, so that dust accumulation in the cold air cover is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.

[0018] Figure 1The whole structure first visual angle schematic view of the utility model;

[0019] Figure 2 The whole structure second visual angle schematic view of the utility model;

[0020] Figure 3 The side view of the cold air cover of the utility model;

[0021] Figure 4 The dust removal assembly structure schematic view of the utility model.

[0022] In the drawings, the component list represented by each sign is as follows:

[0023] 10, base; 11, support; 12, industrial camera; 20, cold air cover; 21, transparent front cover; 22, rear cover; 23, air inlet pipe; 24, air outlet pipe; 25, cable outlet; 26, adjusting screw rod; 27, clamping plate; 28, rubber pad; 30, opening; 31, first fixed plate; 32, electric push rod; 33, second fixed plate; 34, sealing door. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.

[0025] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description herein, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0026] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.

[0027] Please refer to Figures 1-3 The embodiment is an industrial silicon automatic refining visual monitoring device, which comprises:

[0028] The monitoring assembly comprises a base 10, a support 11 and an industrial camera 12, the support 11 is rotationally connected above the base 10, and the industrial camera 12 is fixed at the top of the support 11.

[0029] The base 10 serves as a support, the support 11 serves as a support, and the support 11 is divided into two parts, so that the angle of the installed industrial camera 12 can be adjusted, the industrial camera 12 is connected with an external monitoring host through a cable, and real-time data can be transmitted to the background.

[0030] The anti-damage assembly comprises a cold air cover 20, a transparent front cover 21, a rear cover 22, an air inlet pipe 23, an air outlet pipe 24, an adjusting screw 26 and a clamping plate 27. The middle section of the outer side of the cold air cover 20 is fixed on the top of the support 11. The transparent front cover 21 is fixed on one end of the cold air cover 20. The rear cover 22 is fixed on the other end of the cold air cover 20. The air inlet pipe 23 is fixed on the upper end of the rear cover 22. The air outlet pipe 24 is fixed on the lower section of the rear cover 22. The adjusting screw 26 is screwed on the middle section of the side of the cold air cover 20. The clamping plate 27 is rotatably connected on one end of the adjusting screw 26 and located inside the cold air cover 20.

[0031] The anti-damage assembly further comprises a cable outlet 25 and a rubber pad 28. The cable outlet 25 is formed in the middle of the rear cover 22. The rubber pad 28 is fixed on the side of the clamping plate 27.

[0032] The industrial camera 12 is placed inside the cold air cover 20 and clamped between the two clamping plates 27.

[0033] The cold air cover 20 has a protective effect. The transparent front cover 21 and the rear cover 22 have a sealing effect. The air inlet pipe 23 is used to introduce cold air into the cold air cover 20. The air outlet pipe 24 is used to discharge hot air. The cable outlet 25 is used to pass out the power cord and data line and is sealed with a sealing rubber ring. The adjusting screw 26 can change the position. The clamping plate 27 has a clamping effect. The rubber pad 28 has an anti-skid effect.

[0034] Working principle:

[0035] The cold air cover 20 is fixed on the top of the support 11. The industrial camera 12 is placed inside the cold air cover 20. The power cord and the data line pass through the cable outlet 25. The adjusting screw 26 is rotated. The two clamping plates 27 and the rubber pads 28 are clamped on the two sides of the industrial camera 12. The industrial camera 12 is located in the middle of the cold air cover 20. The angle of the cold air cover 20 is adjusted. The industrial camera 12 is aligned above the silicon package of the industrial silicon refining below. During production, the air inlet pipe 23 is connected to the external air blower. Dry cold air is introduced into the cold air cover 20. The cold air is blown from the upper end of the cold air cover 20 to the front end of the cold air cover 20. The cold air is blown out from the lower end of the air outlet pipe 24. The air circulation is formed in the cold air cover 20. The high-temperature air is taken away for cooling. At the same time, the air curtain is formed at the transparent front cover 21. The dust in front of the industrial camera 12 is removed.

[0036] This step can overcome the harsh environment of high temperature and high dust in the working site of the industrial camera 12 and reduce the damage rate of the industrial camera 12.

[0037] Please refer to Figure 4 The embodiment is based on the above-mentioned embodiment and further comprises:

[0038] The dust removal assembly comprises an opening 30 and a sealing door 34. The opening 30 is formed on the lower side of the cold air cover 20 close to one end of the transparent front cover 21. The sealing door 34 is hinged on the side of the opening 30.

[0039] The dust discharging assembly further comprises a first fixed plate 31 and a second fixed plate 33, the first fixed plate 31 is fixed inside the cold air cover 20 and located at the side of the opening 30, and the second fixed plate 33 is fixed at the side of the sealing door 34;

[0040] The dust discharging assembly further comprises an electric push rod 32, both ends of the electric push rod 32 are hingedly connected to the first fixed plate 31 and the second fixed plate 33 respectively;

[0041] The opening 30 is used for discharging objects, the first fixed plate 31 and the second fixed plate 33 play a supporting role, the electric push rod 32 can realize position change, the control cable passes out through the cable outlet 25, and the sealing door 34 plays a sealing role.

[0042] Working principle:

[0043] Since the cold air cover 20 and the industrial camera 12 are inclined downward, part of the dust will accumulate at the front end of the cold air cover 20, the electric push rod 32 can be started after production is completed, the electric push rod 32 is stretched and rotated around the first fixed plate 31 and the second fixed plate 33, so that the sealing door 34 is opened, at the same time, the wind is introduced from the air inlet pipe 23 to blow the dust out of the opening 30, after a period of time, the electric push rod 32 is retracted, and the sealing door 34 is closed.

[0044] This step can avoid dust accumulation in the cold air cover 20.

[0045] In the description of the present application, it should be further pointed out that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0046] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An apparatus for visual monitoring of automatic refining of industrial silicon, characterized in that, The utility model relates to a kind of industrial camera monitoring device, including: Monitoring component, the monitoring component includes base (10), support (11) and industrial camera (12), the support (11) is rotatably connected above base (10), and industrial camera (12) is fixed at the top of support (11); Anti-damage component, the anti-damage component includes cold air cover (20), transparent front cover (21), back cover (22), air inlet pipe (23), air outlet pipe (24), adjusting screw rod (26) and clamping plate (27), the outer side middle segment of cold air cover (20) is fixed at the top of support (11), transparent front cover (21) is fixed at one end of cold air cover (20), back cover (22) is fixed at the other end of cold air cover (20), air inlet pipe (23) is fixed on the upper end of back cover (22), air outlet pipe (24) is fixed in back cover (22) lower segment, adjusting screw rod (26) is screwed in the middle segment of the side of cold air cover (20), clamping plate (27) is rotatably connected at one end of adjusting screw rod (26), and located in the inner side of cold air cover (20).

2. The device for visual monitoring of automatic refining of industrial silicon according to claim 1, characterized in that, The anti-damage component further includes cable outlet (25) and rubber pad (28), the cable outlet (25) is opened in the middle part of back cover (22), and rubber pad (28) is fixed in the side of clamping plate (27).

3. The device for visual monitoring of automatic refining of industrial silicon according to claim 1, characterized in that, The industrial camera (12) is placed in the cold air cover (20), and is clamped between two clamping plates (27).

4. The device for visual monitoring of automatic refining of industrial silicon according to claim 1, characterized in that, It further includes dust removal component, the dust removal component includes opening (30) and sealing door (34), the opening (30) is opened in the lower side of cold air cover (20) close to one end of transparent front cover (21), and sealing door (34) is hinged in the side of opening (30).

5. The device for visual monitoring of automatic refining of industrial silicon according to claim 4, characterized by the fact that The dust removal component further includes first fixed plate (31) and second fixed plate (33), the first fixed plate (31) is fixed in the inner side of cold air cover (20), and located in the side of opening (30), and second fixed plate (33) is fixed in the side of sealing door (34).

6. The device for visual monitoring of automatic refining of industrial silicon according to claim 5, characterized by the fact that The dust removal component further includes electric push rod (32), and both ends of electric push rod (32) are respectively hinged on first fixed plate (31) and second fixed plate (33).

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