Ethanol rectifying tower

By introducing a design in the ethanol distillation column that allows the insert rod to engage with the insertion hole in the inner wall of the column, combined with a beam and slider structure, the problem of cumbersome disassembly and assembly of the filter plate is solved, enabling quick disassembly and assembly, simplifying the cleaning and replacement of the packing material, and improving operating efficiency.

CN223696819UActive Publication Date: 2025-12-23XINPING HONGSHAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520113846.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-23
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

The installation and disassembly process of filter plates and column body in existing ethanol distillation columns is cumbersome, resulting in low disassembly and assembly efficiency and making it difficult to clean and replace the packing material.

Method used

The design adopts a combination of insert rods and insertion holes on the inner wall of the tower, along with a structure of crossbeams, grooves, sliders, and springs, to achieve rapid assembly and disassembly of the plates. The connection between the connecting plate and the insert rods allows for fixation and disassembly, simplifying the assembly and disassembly process.

Benefits of technology

It improves the ease of disassembly and assembly of the plate, simplifies the cleaning and replacement process of the packing, ensures the distillation effect of ethanol, simplifies the packing replacement process, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rectifying towers, in particular to an ethanol rectifying tower which comprises a tower body, two insertion holes are formed in the front side and the rear side of the inner wall of the tower body; a pressing plate part is arranged above the filler body, the pressing plate part comprises a plate body used for pressing the filler body, and a plurality of through holes are formed in the plate body; a connecting plate is fixed between every two adjacent connecting blocks, two inserting rods are fixed to the outer wall of each connecting plate, and the tail ends of the inserting rods are matched with the corresponding inserting holes in an inserted mode. The two cross beams are arranged at the top of the plate body, the connecting plates and the inserting rods are arranged at the two ends of the cross beams, when the inserting rods are matched with the inserting holes in the inner wall of the tower body in an inserted mode, the plate body can be fixed, and when the inserting rods are separated from the inserting holes in the inner wall of the tower body, the plate body can be disassembled; according to the design, bolts do not need to be disassembled and assembled when the plate body is disassembled and assembled, so that the disassembly and assembly convenience of the plate body is improved, and further, cleaning and replacement of the filler body in the later period are facilitated, so that the rectification effect on ethanol is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rectifying tower technical field, concretely is a kind of ethanol rectifying tower. BACKGROUND

[0002] Ethanol distillation column is a kind of high-efficiency separation equipment, commonly used in industrial production in the process of ethanol production. The structure of ethanol distillation column is usually composed of tower body, packing, inlet and outlet pipe, cooler, reboiler and bottom liquid discharge device. At present, in the process of industrial hemp extracting CBD, ethanol distillation column is widely used in the recovery of ethanol solvent. Through reasonable design and operation, ethanol distillation column can realize high efficiency and high quality of ethanol recovery, while reducing energy consumption and environmental pollution.

[0003] The utility model discloses a rectifying tower, the rectifying tower includes the casing, the side wall upper end of one side of casing is equipped with the raw material feed pipe, the side wall lower end of the other side of casing is equipped with high temperature vapor inlet pipe, and the raw material feed pipe one end on the inside of casing and high temperature vapor inlet pipe one end are all connected and fixedly equipped with dispersion device, and two dispersion devices are parallel to each other, and the inside of casing between two dispersion devices is horizontally fixedly equipped with filter plate at equal intervals, and rectifying column packing is filled between two filter plates, and the dispersion device includes the first shunt pipe of ring, and the raw material feed pipe is connected and fixed on the first shunt pipe, and the first shunt pipe outside coaxial center is equipped with second shunt pipe and third shunt pipe respectively, and first connecting pipe is fixedly equipped at equal intervals between second shunt pipe and first shunt pipe, and second connecting pipe is fixedly equipped at equal intervals between third shunt pipe and second shunt pipe, and the side of first shunt pipe, second shunt pipe and third shunt pipe close to filter plate is all fixedly equipped with spray head at equal intervals and communication, and the top wall of casing is fixedly equipped with vapor discharge, and the side wall of casing below high temperature vapor inlet pipe is equipped with waste liquid discharge pipe, and the side wall of casing away from waste liquid discharge pipe is fixedly equipped with reflux device. The liquid in raw material feed pipe is discharged to the inside of casing under the action of dispersion device, can more evenly sprinkle on rectifying column packing, and high temperature vapor in high temperature vapor inlet pipe is discharged to the inside of casing under the action of dispersion device, can more evenly spray to rectifying column packing, to let raw material liquid and high temperature vapor more evenly contact in rectifying column packing, improve the efficiency of rectification.

[0004] Although the rectifying tower can improve the distillation efficiency, the device still has the following problems in actual use: the filter plate arranged in the device is mainly used for compacting the rectifying column filler, and at present, the filter plate and the tower body are generally installed and fixed through a plurality of bolts, the installation mode is firm in installation, but a plurality of bolts need to be disassembled and assembled when disassembling, which leads to great difficulty and low efficiency of disassembling and assembling the filter plate, therefore, we propose an ethanol rectifying tower. Content of the utility model

[0005] The utility model aims at at least one of the technical problems in the related art to some extent. To this end, one purpose of the utility model is to provide an ethanol rectifying tower, which improves the disassembly and assembly convenience of the plate body through the cooperation of the insertion rod and the insertion hole on the inner wall of the tower body, thereby facilitating the cleaning and replacement of the filler body in the later period, so as to ensure the rectification effect of ethanol.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] An ethanol rectifying tower, comprising a tower body, a liquid phase inlet is installed above the outer wall of the tower body, a gas phase outlet is installed at the top end of the tower body, a gas phase inlet is installed at the outer wall of the tower body close to the bottom end, and a liquid phase outlet is installed below the gas phase inlet; a supporting plate is fixed inside the tower body, and a filler body is arranged above the supporting plate; two insertion holes are arranged on the inner wall of the tower body at the front and rear sides;

[0008] A pressing plate part is arranged above the filler body, the pressing plate part comprises a plate body for compacting the filler body, and a plurality of through holes are arranged on the plate body; two cross beams are fixed on the top of the plate body, two sliding grooves are arranged on the bottom of the cross beam, a guide rod is fixed in each sliding groove, a spring is sleeved on the outer portion of the guide rod, a sliding block is slidingly installed in each sliding groove, a sliding hole is arranged on one side wall of the sliding block and connected with the guide rod in sliding mode, and the end of the spring abuts against the sliding block; a connecting rod is fixed at the end of the sliding block away from the sliding hole, the connecting rod penetrates through the outer wall of the cross beam and is connected with the cross beam in sliding mode, a connecting block is fixed at the end of the connecting rod, a connecting plate is fixed between the two adjacent connecting blocks, two insertion rods are fixed on the outer wall of the connecting plate, and the end of the insertion rod is inserted into the corresponding insertion hole.

[0009] In addition, the ethanol rectifying tower proposed according to the application can also have the following additional technical features:

[0010] Specifically, the connecting plate and the connecting block are an integral molding structure, and the connecting block is fixedly connected with the connecting rod through bolts.

[0011] Specifically, the cross beam is fixedly connected with the top of the plate body through bolts, and the cross beam is a finished product made of galvanized steel.

[0012] Specifically, the overall shape of the connecting plate is arc-shaped, and the outer wall of the connecting plate is attached to the inner wall of the tower body.

[0013] Specifically, the overall shape of the plate body is circular, and the size of the plate body is matched with the size of the inner cavity of the tower body.

[0014] Specifically, the supporting plate is a hollow structure, and the supporting plate is fixedly connected with the inner wall of the tower body through bolts.

[0015] Specifically, the cross-sectional shape of the filler body is circular, and the filler body is a perforated corrugated regular filler.

[0016] Compared with the prior art, the utility model has the advantages of:

[0017] Through the setting of the tower body and the pressing plate part: two cross beams are arranged on the top of the plate body, connecting plates and inserting rods are arranged at the two ends of the cross beams, when the inserting rods are inserted into the insertion holes on the inner wall of the tower body, the plate body can be fixed, and when the inserting rods are separated from the insertion holes on the inner wall of the tower body, the plate body can be disassembled; the design does not need to disassemble the bolts when the plate body is disassembled, the disassembly convenience of the plate body is improved, and then the cleaning and replacement of the filler body in the later period are facilitated, so that the rectification effect of ethanol is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall structure of the utility model;

[0019] Figure 2 It is the structure of the tower body in the utility model;

[0020] Figure 3 It is the structure of the pressing plate part in the utility model;

[0021] Figure 4 It is the structure of the pressing plate part in the utility model;

[0022] Figure 5 It is the structure of the pressing plate part in the utility model;

[0023] In the drawing:

[0024] 1, tower body; 10, liquid phase inlet; 11, gas phase outlet; 12, gas phase inlet; 13, liquid phase outlet; 14, supporting plate; 15, filler body; 16, insertion hole;

[0025] 2, pressing plate part; 20, plate body; 200, through hole; 21, cross beam; 210, sliding groove; 22, guide rod; 23, spring; 24, sliding block; 240, sliding hole; 25, connecting rod; 26, connecting plate; 27, inserting rod; 28, connecting block. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.

[0027] The embodiment provides a technical scheme:

[0028] Please refer to Figures 1-5 As shown in the figure, an ethanol rectification tower comprises a tower body 1, a liquid phase inlet 10 is installed at the upper part of the outer wall of the tower body 1, a gas phase outlet 11 is installed at the top end of the tower body 1, a gas phase inlet 12 is installed at the outer wall of the tower body 1 close to the bottom end, and a liquid phase outlet 13 is installed below the gas phase inlet 12; a supporting plate 14 is fixed in the tower body 1, and a filler body 15 is arranged above the supporting plate 14; two insertion holes 16 are formed in the inner wall of the tower body 1 at the front and rear sides; a pressing plate part 2 is arranged above the filler body 15, the pressing plate part 2 comprises a plate body 20 for pressing the filler body 15, a plurality of through holes 200 are formed in the plate body 20, two cross beams 21 are fixed to the top of the plate body 20, two sliding grooves 210 are formed in the bottom of the cross beams 21, a guide rod 22 is fixed in each of the sliding grooves 210, a spring 23 is sleeved outside the guide rod 22, a sliding block 24 is slidingly installed in each of the sliding grooves 210, a sliding hole 240 is formed in one side wall of the sliding block 24 and connected with the guide rod 22 in sliding mode, and the end of the spring 23 abuts against the sliding block 24; a connecting rod 25 is fixed at the end of the sliding block 24 away from the sliding hole 240, the connecting rod 25 penetrates through the outer wall of the cross beam 21 and is connected with the cross beam 21 in sliding mode, a connecting block 28 is fixed at the end of the connecting rod 25, a connecting plate 26 is fixed between the two adjacent connecting blocks 28, two insertion rods 27 are fixed to the outer wall of the connecting plate 26, and the ends of the insertion rods 27 are inserted into the corresponding insertion holes 16.

[0029] In the embodiment, the connecting plate 26 and the connecting block 28 are an integrally formed structure, and the connecting block 28 is fixedly connected with the connecting rod 25 through bolts. The integrally formed connecting plate 26 and connecting block 28 have better connecting strength, which ensures the connecting firmness of the connecting plate 26 and the connecting block 28 and the fixing effect on the plate body 20, and the bolt fixing mode ensures the connecting firmness between the connecting rod 25 and the connecting block 28.

[0030] In the embodiment, the cross beam 21 is fixedly connected with the top of the plate body 20 through bolts, and the cross beam 21 is a finished product made of galvanized steel. The bolt fixing mode ensures the connecting firmness between the cross beam 21 and the plate body 20, thereby ensuring the fixing effect on the plate body 20, and the galvanized steel material has the advantages of corrosion resistance and high strength, thereby ensuring the service life of the cross beam 21.

[0031] In the embodiment, the overall shape of the connecting plate 26 is arc-shaped, and the outer wall of the connecting plate 26 is attached to the inner wall of the tower body 1. The arc-shaped design facilitates the connecting plate 26 to better attach to the inner wall of the tower body 1, thereby ensuring the installation stability of the plate body 20.

[0032] In the embodiment, the overall shape of the plate body 20 is circular, and the size of the plate body 20 is adapted to the size of the inner cavity of the tower body 1. This design facilitates the adaptive installation of the plate body 20 in the tower body 1, thereby ensuring the limiting effect of the plate body 20 on the filler body 15.

[0033] In the embodiment, the supporting plate 14 is of a hollow structure, and the supporting plate 14 is fixedly connected to the inner wall of the tower body 1 by bolts. The hollow supporting plate 14 facilitates the flow of gas and liquid, and the bolted connection ensures the connection stability and reliability between the supporting plate 14 and the tower body 1, thereby ensuring the supporting effect of the supporting plate 14 on the filler body 15.

[0034] In the embodiment, the cross-sectional shape of the filler body 15 is circular, and the filler body 15 is a perforated sheet wave regular packing. The circular shape helps the filler body 15 to provide uniform fluid distribution and better fluid dynamics performance, thereby improving the effect of ethanol rectification; meanwhile, the perforated sheet wave regular packing has high gas-liquid mass transfer performance, and the filler body is usually made of corrosion-resistant materials, which can adapt to different process environments and fluid properties, and is suitable for processing corrosive or high-temperature fluids.

[0035] It can be understood that the top of the connecting plate 26 in the embodiment is provided with a pull hole, and the pull hole facilitates the staff to pull the connecting plate 26 on both sides to move, thereby improving the convenience of operation.

[0036] It should be noted that the plurality of through holes 200 in the embodiment are distributed in a matrix manner on the plate body 20, and this distribution manner makes the distance between the through holes 200 uniform, which is conducive to the uniform distribution and flow of fluid, and the uniform fluid distribution makes the contact of gas-liquid two-phase on the plate body 20 more sufficient, which helps to reduce the flow deviation and channeling phenomenon of fluid on the plate body 20, thereby improving the mass transfer and heat transfer efficiency.

[0037] When it is necessary to disassemble the pressing plate part 2, the user first pulls the connecting plate 26 from both sides to the inside, and the connecting plate 26 drives the insertion rod 27 to move and disengage from the insertion hole 16, and the connecting plate 26 simultaneously drives the connecting rod 25 and the sliding block 24 to move horizontally, and the sliding block 24 slides along the sliding groove 210, and the spring 23 is compressed by the sliding block 24. At this time, the limitation between the plate body 20 and the tower body 1 is removed, and finally the user can use hoisting equipment to hoist out the pressing plate part 2 from the inside of the tower body 1.

[0038] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An ethanol rectification column characterized by: The application relates to a tower body (1), a liquid phase inlet (10) is arranged on the outer wall of the tower body (1), a gas phase outlet (11) is arranged at the top end of the tower body (1), a gas phase inlet (12) is arranged on the outer wall of the tower body (1) near the bottom end, a liquid phase outlet (13) is arranged below the gas phase inlet (12); a supporting plate (14) is fixed in the tower body (1), a filler body (15) is arranged above the supporting plate (14); two insertion holes (16) are arranged on the inner wall of the tower body (1) at the front and back sides. The upper portion of the filler body (15) is provided with a pressing plate part (2), the pressing plate part (2) comprises a plate body (20) for pressing the filler body (15), a plurality of through holes (200) are arranged on the plate body (20); two cross beams (21) are fixed on the top portion of the plate body (20), two sliding grooves (210) are arranged on the bottom portion of the cross beams (21), guide rods (22) are fixed in the sliding grooves (210), springs (23) are arranged on the outer portions of the guide rods (22), sliding blocks (24) are slidingly arranged in the sliding grooves (210), sliding holes (240) are arranged on the side walls of the sliding blocks (24) and are connected with the guide rods (22), the ends of the springs (23) abut against the sliding blocks (24); connecting rods (25) are fixed on the ends of the sliding blocks (24) away from the sliding holes (240), the connecting rods (25) pass through the outer walls of the cross beams (21) and are slidingly connected with the cross beams (21), connecting blocks (28) are fixed on the ends of the connecting rods (25), connecting plates (26) are fixed between the two adjacent connecting blocks (28), two insertion rods (27) are fixed on the outer walls of the connecting plates (26), and the ends of the insertion rods (27) are inserted into the corresponding insertion holes (16).

2. The ethanol rectification column of claim 1, characterized by: The connecting plate (26) and the connecting block (28) are integrally formed, and the connecting block (28) is fixedly connected with the connecting rod (25) through bolts.

3. The ethanol rectification column of claim 1, wherein: The cross beam (21) is fixedly connected with the top portion of the plate body (20) through bolts, and the cross beam (21) is made of galvanized steel.

4. The ethanol rectification column of claim 1, wherein: The connecting plate (26) is arc-shaped, and the outer wall of the connecting plate (26) is attached to the inner wall of the tower body (1).

5. The ethanol rectification column of claim 1, wherein: The plate body (20) is circular, and the size of the plate body (20) is matched with the size of the inner cavity of the tower body (1).

6. The ethanol rectification column of claim 1, wherein: The supporting plate (14) is a hollow structure, and the supporting plate (14) is fixedly connected with the inner wall of the tower body (1) through bolts.

7. The ethanol rectification column of claim 1, wherein: The filler body (15) is circular in cross section, and the filler body (15) is a perforated regular corrugated filler.

Citation Information

Patent Citations

  • Rectifying tower

    CN208927625U