Intelligent rail laser cleaning vehicle
By designing an intelligent laser cleaning vehicle for tracks, a laser cleaning machine and a dust blowing device are used to automatically remove rust and impurities from the tracks, solving the health hazards caused by fumes from manual cleaning and achieving safe and efficient track cleaning.
Patent Information
- Application Number
- CN202422994760.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In existing technologies, tracks are prone to rust after prolonged use, which can affect the operation of the transport trolleys on the tracks. Furthermore, the fumes generated during manual cleaning with handheld cleaning guns pose a health hazard to workers and are inconvenient.
Design an intelligent laser cleaning vehicle for rails, equipped with a laser cleaning machine and a dust blowing device. It automatically slides on the track to perform laser cleaning and remove rust and impurities, and uses the dust blowing device to remove residual smoke and impurities.
It eliminates the need for manual on-site work, protects the health of workers, quickly removes rust and impurities, and is easy to use.
Smart Images
Figure CN223698756U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to track cleaning equipment technical field especially relates to a track intelligent laser cleaning car. BACKGROUND
[0002] The track is easy to rust after long time use, and the rust on the track can affect the work of the carrying trolley on the track. At present, when cleaning the rust on the track, the worker holds the cleaning gun to clean the workpiece, and the generated smoke and dust can damage the health of the worker, and such operation mode is very inconvenient for the worker.
[0003] Therefore, it is necessary to provide a track intelligent laser cleaning car to overcome the above defects. SUMMARY
[0004] The utility model discloses a track intelligent laser cleaning car, when sliding on the track, the left laser cleaning operation of the track can be carried out, the rust and other impurities on the track can be quickly removed, and then the dust and impurities remaining on the track after cleaning can be blown clean by the dust blowing device, so that the worker does not need to work on the track personally, the health of the worker is protected, and the utility model is very convenient to use.
[0005] In order to achieve the above purpose, the technical scheme provided by the utility model is as follows: a track intelligent laser cleaning car, comprising:
[0006] The chassis can slide on the track;
[0007] The laser cleaning machine has a cleaning gun, and the laser cleaning machine is installed on the chassis;
[0008] The dust blowing device is installed on the chassis and is arranged adjacent to the laser cleaning machine;
[0009] The shell is covered on the chassis and wraps the laser cleaning machine and the dust blowing device.
[0010] Preferably, the bottom of the chassis is rotatably installed with a guide wheel, a clamping wheel and two guide rail pulleys; the two guide rail pulleys are distributed in a straight line, and the two guide rail pulleys are respectively located at the front end and the rear end of the chassis; the guide wheel is located on one side of the two guide rail pulleys and can contact the track; and the clamping wheel is located on the other side of the two guide rail pulleys and can contact the track.
[0011] Preferably, the clamping wheel is installed on the bottom of the chassis through an elastic member.
[0012] Preferably, the track intelligent laser cleaning vehicle further comprises an industrial computer with a touch screen, the industrial computer is exposed outside the top surface of the shell, and the industrial computer is electrically connected with the laser cleaning machine and the dust blowing device.
[0013] Preferably, a mobile power supply and an emergency stop switch exposed outside the top surface of the shell are mounted on the chassis, the mobile power supply is electrically connected with the laser cleaning machine and the dust blowing device, and the emergency stop switch is electrically connected with the mobile power supply, the laser cleaning machine and the dust blowing device.
[0014] Preferably, a maintenance door is arranged on the top surface of the shell and connected with the top of the shell through a hinge.
[0015] Preferably, a limiting part is further arranged on the top surface of the shell, the limiting part comprises a limiting curved rod and two mounting buckles close to one end of the shell, the limiting curved rod is movably inserted into the two mounting buckles at two ends respectively, and the limiting curved rod is horizontally arranged above the maintenance door.
[0016] Preferably, handles are arranged at the front end and the tail end of the shell respectively.
[0017] Preferably, illuminating lamps are arranged at the front end and the tail end of the shell respectively.
[0018] Preferably, three-color lamps are arranged at the two sides of the shell.
[0019] Compared with the prior art, the track intelligent laser cleaning vehicle has the beneficial effects that when sliding on the track, the left laser cleaning operation can be performed on the passing track to quickly remove rust and other impurities on the track, and then the dust and impurities remaining after cleaning the passing track are blown clean by the dust blowing device, so that the operation personnel do not need to personally go down to the track to operate, the health of the operation personnel is protected, and the use is very convenient.
[0020] Other features and advantages of the present application will be described in the following description, and some will be apparent from the description, or can be understood by the implementation of the present application. The features and advantages of the present application can be achieved and obtained by the elements and combinations specifically indicated in the appended claims. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings;
[0022] Figure 1 A perspective view of the track intelligent laser cleaning vehicle provided by the present application.
[0023] Figure 2 is a top view of the track intelligent laser cleaning vehicle shown in the figure; Figure 1
[0024] Figure 3 is a bottom view of the track intelligent laser cleaning vehicle shown in the figure; Figure 1
[0025] Figure 4 is a side view of the track intelligent laser cleaning vehicle shown in the figure; Figure 1
[0026] Figure 5 is a side view of the track intelligent laser cleaning vehicle shown in the figure; Figure 1
[0027] Figure 6 is a partial structure schematic view of the track intelligent laser cleaning vehicle shown in the figure. Figure 1
[0028] Reference signs: 1, chassis; 11, guide wheel; 12, clamping wheel; 13, guide rail pulley; 14, elastic member; 2, track; 3, laser cleaning machine; 31, cleaning gun; 4, dust blowing device; 5, shell; 51, maintenance door; 52, limiting part; 521, limiting crank; 522, mounting buckle; 53, handle; 54, illuminating lamp; 55, three-color lamp; 56, power supply interface; 6, industrial computer; 7, emergency stop switch; 8, track. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and beneficial technical effects of the utility model clearer and more understandable, the utility model will be further described in detail below in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described in the specification are only for the purpose of explaining the utility model, and are not intended to limit the utility model.
[0030] It should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0031] It should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing", "arranging" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0032] In addition, the terms "first", "second", "third" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first", "second", "third" can explicitly or implicitly include one or more features. In addition, the meaning of "multiple" or "several" means two or more, unless otherwise explicitly specified.
[0033] Please refer to Figure 1 The utility model provides a track intelligent laser cleaning car, comprising:
[0034] Chassis 1, the chassis 1 can slide on track 2;
[0035] Laser cleaning machine 3, the laser cleaning machine 3 has cleaning gun 31, and the laser cleaning machine 3 is installed on chassis 1;
[0036] Dust blowing device 4, the dust blowing device 4 is installed on chassis 1 and is arranged adjacent to the laser cleaning machine 3;
[0037] Housing 5, the housing 5 is covered on the chassis 1 and wraps the laser cleaning machine 3 and dust blowing device 4.
[0038] It should be noted that in the embodiment, the dust blowing device 4 can be a dust blowing gun.
[0039] In this way, when the chassis 1 slides on the track 2, the passing track 2 can be subjected to left laser cleaning operation by the cleaning gun 31 of the laser cleaning machine 3, and the rust and other impurities on the track 2 can be quickly removed, and then the residual smoke and impurities after cleaning of the passing track 2 can be blown clean by the dust blowing device 4.
[0040] In a preferred embodiment, the bottom of the chassis 1 is rotatably mounted with a guide wheel 11, a clamping wheel 12 and two guide rail pulleys 13; the two guide rail pulleys 13 are linearly distributed, and the two guide rail pulleys 13 are respectively located at the front end and the rear end of the chassis 1, and the two guide rail pulleys 13 are on the track 2, the guide wheel 11 is located on one side of the two guide rail pulleys 13 and can contact the track 2, and the clamping wheel 12 is located on the other side of the two guide rail pulleys 13 and can contact the track 2. In this way, by contacting the guide wheel 11 and the clamping wheel 12 on both sides of the guide rail, it is ensured that the chassis 1 does not sway or overturn when sliding on the track 2, and the balanceability is increased.
[0041] In a preferred embodiment, the clamping wheel 12 is mounted on the bottom of the chassis 1 by an elastic member 14 (which can be an elastic telescopic rod), so that it can automatically expand or contract according to the width of the track 2 to adapt to the change in the width of the track 2.
[0042] In a preferred embodiment, the track intelligent laser cleaning vehicle further comprises an industrial computer 6 with a touch screen, the industrial computer 6 is exposed outside the top surface of the shell 5, and the industrial computer 6 is electrically connected with the laser cleaning machine 3 and the dust blowing device 4. By clicking the touch screen of the industrial computer 6, start-stop instructions can be sent to the laser cleaning machine 3 and the dust blowing device 4 to control the operation of the laser cleaning machine 3 and the dust blowing device 4.
[0043] In a preferred embodiment, the chassis 1 is mounted with a mobile power supply and an emergency stop switch 7 exposed outside the top surface of the shell 5, the mobile power supply is electrically connected with the laser cleaning machine 3 and the dust blowing device 4, and the emergency stop switch 7 is electrically connected with the mobile power supply, the laser cleaning machine 3 and the dust blowing device 4. In normal operation, the mobile power supply supplies power to the laser cleaning machine 3 and the dust blowing device 4, and when in an abnormal operating state (emergency state), the circuit can be cut off by the emergency stop switch 7 to stop the operation of the track intelligent laser cleaning vehicle.
[0044] In a preferred embodiment, the top surface of the shell 5 is provided with a maintenance door 51, and the maintenance door 51 is connected with the top of the shell 5 by a hinge. In this way, the maintenance door 51 can be conveniently opened or closed by turning over.
[0045] In a preferred embodiment, the top surface of the shell 5 is further provided with a limiting part 52, the limiting part 52 comprises a limiting curved rod 521 and two mounting buckles 522 close to one end of the shell 5, the limiting curved rod 521 is substantially in the shape of "π", and the two ends of the limiting curved rod 521 are respectively movably inserted into the two mounting buckles 522, and the limiting curved rod 521 is horizontally placed above the maintenance door 51. In this way, the maintenance door 51 can be prevented from being opened by itself. When it is necessary to open the maintenance door 51, the maintenance door 51 can be turned over to open the maintenance door 51 by being disassembled.
[0046] In a preferred embodiment, the front end and tail end of the shell 5 are respectively provided with a handle 53, and the track intelligent laser cleaning vehicle can be simply and efficiently carried to the designated work area through the handles 53 at both ends.
[0047] In a preferred embodiment, the front end and tail end of the shell 5 are respectively provided with a handle 53, and the track intelligent laser cleaning vehicle can be simply and efficiently carried to the designated work area through the handles 53 at both ends.
[0048] In a preferred embodiment, the front end and tail end of the shell 5 are respectively provided with a handle 53, and the track intelligent laser cleaning vehicle can be simply and efficiently carried to the designated work area through the handles 53 at both ends.
[0049] In a preferred embodiment, the front end and tail end of the shell 5 are respectively provided with a handle 53, and the track intelligent laser cleaning vehicle can be simply and efficiently carried to the designated work area through the handles 53 at both ends.
[0050] It should be noted that the whole machine is made of fireproof material to avoid the risk of fire during operation. In actual application, data interaction can be realized by operating software and server through a Bluetooth antenna, centralized storage of shared data can be realized, unified sharing can be realized, equipment information query and auxiliary decision service can be provided for users at all levels, various report export and printing functions are provided.
[0051] In use, the track intelligent laser cleaning vehicle is carried to the designated work area through the handles 53 at both ends, the trolley is pressed on the track 2 with appropriate force, the guide wheel 11 and the clamping wheel 12 are in contact with the two sides of the guide rail, the chassis 1 is prevented from shaking and overturning when sliding on the track 2, the trolley is dragged on the track 2 through the handle 53, the cleaning gun 31 of the laser cleaning machine 3 can pass through the chassis 1 to perform left laser cleaning operation on the passing track 2, and rust and other impurities on the track 2 can be quickly removed, and then the dust and impurities remaining after cleaning of the passing track 2 can be blown clean through the dust blowing device 4.
[0052] The utility model is not limited to the description in the specification and the embodiments, so that other advantages and modifications can be easily realized by those skilled in the art, and the utility model is not limited to specific details, representative equipment and the illustrated examples shown and described herein without departing from the spirit and scope of the general concept defined by the claims and equivalent ranges.
Claims
1. A smart laser cleaning vehicle for railway tracks, characterized in that, include: A chassis (1) capable of sliding on a track (2); A laser cleaning machine (3) having a cleaning gun (31) and the laser cleaning machine (3) being mounted on a chassis (1); A dust blowing device (4) is mounted on a chassis (1) and arranged adjacent to the laser cleaning machine (3); The outer casing (5) is placed on the chassis (1) and encloses the laser cleaning machine (3) and the dust blowing device (4).
2. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The bottom of the chassis (1) is rotatably equipped with a guide wheel (11), a clamping wheel (12), and two guide rail pulleys (13); the two guide rail pulleys (13) are arranged in a straight line, and the two guide rail pulleys (13) are located at the front end and rear end of the chassis (1) respectively. The two guide rail pulleys (13) are on the track (2). The guide wheel (11) is located on one side of the two guide rail pulleys (13) and can contact the track (2). The clamping wheel (12) is located on the other side of the two guide rail pulleys (13) and can contact the track (2).
3. The intelligent laser cleaning vehicle for tracks as described in claim 2, characterized in that, The clamping wheel (12) is mounted on the bottom of the chassis (1) via an elastic element (14).
4. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The intelligent laser cleaning vehicle also includes an industrial control computer (6) with a touch screen. The industrial control computer (6) is exposed outside the top surface of the outer shell (5). The industrial control computer (6) is electrically connected to the laser cleaning machine (3) and the dust blowing device (4).
5. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The chassis (1) is equipped with a mobile power supply and an emergency stop switch (7) exposed on the top surface of the outer shell (5). The mobile power supply is electrically connected to the laser cleaning machine (3) and the dust blowing device (4). The emergency stop switch (7) is electrically connected to the mobile power supply, the laser cleaning machine (3) and the dust blowing device (4).
6. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The top surface of the outer casing (5) is provided with a maintenance door (51), which is connected to the top of the outer casing (5) by a hinge.
7. The intelligent laser cleaning vehicle for tracks as described in claim 6, characterized in that, The top surface of the outer shell (5) is also provided with a limiting component (52). The limiting component (52) includes a limiting crank (521) and two mounting buckles (522) near one end of the outer shell (5). The two ends of the limiting crank (521) are respectively movably inserted into the two mounting buckles (522). The limiting crank (521) lies flat above the maintenance door (51).
8. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The front and rear ends of the outer casing (5) are respectively provided with handles (53).
9. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The front and rear ends of the outer casing (5) are respectively provided with lighting lamps (54).
10. The intelligent laser cleaning vehicle for tracks as described in claim 1, characterized in that, The outer casing (5) is provided with tri-color lights (55) on both sides.