Powder returning machine

By designing a powder removal machine that utilizes jacketed heat transfer oil heating and a motor-driven rotating shaft, combined with a limiting structure, the problem of cleaning copper tube powder was solved, enabling batch and stable powder removal operations for copper tubes, thus improving processing efficiency and quality.

CN223698768UActive Publication Date: 2025-12-23ZHONGSHAN JICHUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423165031.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-21
Publication Date
2025-12-23
Estimated Expiration
2034-12-21

AI Technical Summary

Technical Problem

After copper pipes are processed into tees and crosses, the powder is difficult to clean effectively, which affects the quality of subsequent processing.

Method used

A powder removal machine was designed, comprising a base and a barrel. The barrel contains a jacket and heat transfer oil. A motor drives a rotating shaft to rotate a copper tube. The copper tube is limited by a pressure plate and a pressure block, and centrifugal force is used to separate the powder.

Benefits of technology

This enables batch and stable powder cleaning, improving the efficiency and quality of copper tube processing and ensuring smooth subsequent processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223698768U_ABST
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Abstract

The utility model discloses a powder returning machine, relates to the technical field of copper pipe processing equipment, and aims to solve the problem that powder in a copper pipe is inconvenient to return. Comprising a base and a can body, the can body is arranged on the base, the can body is a cylindrical shell with the through top, a can cover is installed on the can body, an overturning cylinder for overturning the can cover is further arranged on the base, and the can cover can be overturned under the action of the overturning cylinder; the base is rotatably connected with a rotating shaft through a bearing seat, the rotating shaft is driven by a motor, the rotating shaft is located in the barrel body, the rotating shaft and the barrel body are coaxially arranged, the rotating shaft is provided with an installation assembly, the installation assembly is used for installing a pipe fitting to be subjected to powder returning, and the installation assembly is arranged in the barrel body. The mounting assembly can be used for mounting a plurality of groups of copper pipes to be subjected to powder withdrawing at one time, so that batch powder withdrawing operation is realized; and a pressing plate and a pressing block are arranged on the upper mounting plate and are matched for use, so that the copper pipe is stably limited.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper pipe processing equipment technical field, especially a powder removing machine. BACKGROUND

[0002] When the copper pipe is processed into tee pipe and four-way pipe, in order to ensure the processing quality of the copper pipe, the powder is filled in the copper pipe, so that the copper pipe is processed into the required tee pipe and four-way pipe according to the requirement; after the processing is completed, the powder needs to be cleaned from the inside of the copper pipe to avoid affecting the subsequent processing.

[0003] Therefore, the powder removing machine is provided to meet the requirement. UTILITY MODEL CONTENT

[0004] The purpose of the present application is to provide a powder removing machine, which aims to solve the problem of inconvenient powder removing of the powder in the copper pipe.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a powder removing machine, comprising a base and a barrel body, the base is provided with the barrel body, the barrel body is a top-through cylindrical shell, and a barrel cover is installed on the barrel body, a turnover cylinder for turning over the barrel cover is also arranged on the base, and the barrel cover can be turned over under the action of the turnover cylinder;

[0006] A rotating shaft is rotatably connected to the base through a bearing seat, the rotating shaft is driven by a motor, the rotating shaft is located in the barrel body and coaxially arranged with the barrel body, an installation assembly is arranged on the rotating shaft, the installation assembly is used for installing the pipe to be removed powder, the installation assembly is arranged in the barrel body, a plurality of copper pipes to be removed powder can be installed at one time, batch powder removing operation is realized; and a pressing plate and a pressing block are arranged on the upper mounting plate, and the two are used in cooperation to realize stable positioning of the copper pipe.

[0007] Preferably, the barrel cover comprises an installation part and a turnover part, the installation part is connected to the barrel body, and the turnover part is hinged to the installation part through a hinge, and the extension end and the fixed end of the turnover cylinder are hinged to the turnover part and the base respectively.

[0008] Preferably, a sandwich layer is arranged on the barrel wall of the barrel body, heat conducting oil is filled in the sandwich layer, and a heating rod for heating and warming the heat conducting oil is also arranged in the sandwich layer, and a heat preservation sleeve is arranged outside the barrel body, by arranging the sandwich layer on the barrel body and the heat conducting oil in the sandwich layer, the heating and warming of the heat conducting oil is more stable when the copper pipe is heated and warmed, which is convenient for the temperature control of the staff.

[0009] Preferably, the bottom of the rotating shaft is provided with a belt transmission wheel, the motor is installed on the side wall of the base, a belt driving wheel is connected to the output end of the motor, and the belt driving wheel is driven by the belt transmission between the belt driving wheel and the belt transmission wheel, so that the copper pipe in the barrel is driven to rotate by the motor and the belt, the rotation speed is stably adjusted according to the temperature in the barrel, the first rotation speed is 15r\min, the copper pipe is stably heated, the second rotation speed is 1500r\min, the centrifugal force is used to separate the powder in the copper pipe from the copper pipe, and the powder removal processing is realized.

[0010] Preferably, the mounting assembly comprises an upper mounting plate, a lower mounting plate and a vertical rod, the upper mounting plate and the lower mounting plate are both mounted on the rotating shaft, a pressing plate corresponding in position to the lower mounting plate is hingedly connected to the upper mounting plate, and a plurality of mounting hole positions for mounting the vertical rod are formed in the pressing plate and the lower mounting plate.

[0011] Preferably, a stud is arranged between the upper mounting plate and the lower mounting plate, the top of the stud protrudes from the upper mounting plate, and a pressing block is engaged with the top of the stud, and the pressing block is used for limiting the pressing plate.

[0012] Preferably, a powder outlet communicating with the outside is formed in the bottom of the barrel, and a telescopic cylinder is arranged on the base, and a baffle for blocking the powder outlet is connected to the telescopic end of the telescopic cylinder.

[0013] In summary, the technical effects and advantages of the present application are as follows:

[0014] In the present application, the interlayer is arranged on the barrel, and the heat conducting oil is arranged in the interlayer, so that the heating and heat preservation of the heat conducting oil are more stable when the copper pipe is heated and heated, and the temperature control of the staff is facilitated.

[0015] In the present application, the mounting assembly is arranged in the barrel, the mounting assembly can install a plurality of copper pipes to be removed powder at a time, and batch powder removal operation is realized, the pressing plate and the pressing block are arranged on the upper mounting plate, and the two are used in cooperation to realize stable limiting of the copper pipe.

[0016] In the present application, the copper pipe in the barrel is driven to rotate by the motor and the belt, the rotation speed is stably adjusted according to the temperature in the barrel, the first rotation speed is 15r\min, the copper pipe is stably heated, the second rotation speed is 1500r\min, the centrifugal force is used to separate the powder in the copper pipe from the copper pipe, and the powder removal processing is realized. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only represent some embodiments of the present application, and all other drawings obtained by those skilled in the art without any creative effort based on these drawings also belong to the protection scope of the present application.

[0018] Figure 1 The structural schematic view of the utility model;

[0019] Figure 2 The bottom seat sectional view structural drawing of the utility model;

[0020] Figure 3 The barrel body internal structure schematic view of the utility model;

[0021] Figure 4 The bottom seat bottom structure schematic view of the utility model;

[0022] Figure 5 The installation assembly structural schematic view of the utility model;

[0023] Figure 6 The installation assembly exploded view of the utility model.

[0024] In the drawing: 1, bottom seat; 2, turnover cylinder; 3, barrel body; 4, barrel cover; 5, motor; 6, rotating shaft; 7, powder outlet; 8, installation assembly; 9, telescopic cylinder; 10, baffle;

[0025] 81, upper mounting plate; 82, lower mounting plate; 83, pressing plate; 84, pressing block; 85, vertical rod; 86, stud. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments only represent some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort belong to the protection scope of the present application.

[0027] Embodiment 1: refer to Figures 1-6 The powder returning machine shown in the drawing comprises a bottom seat 1 and a barrel body 3, the barrel body 3 is arranged on the bottom seat 1, the barrel body 3 is a cylindrical shell with a top through hole, and a barrel cover 4 is arranged on the barrel body 3, and a turnover cylinder 2 is arranged on the bottom seat 1 to turn over the barrel cover 4, and under the action of the turnover cylinder 2, the barrel cover 4 can be turned over to open the barrel body 3;

[0028] The barrel cover 4 comprises a mounting portion and a turnover portion, the mounting portion is connected to the barrel body 3, and the turnover portion is hinged to the mounting portion through a hinge, the turnover portion is provided with two groups and is symmetrically arranged on both sides of the mounting portion, and the telescopic end and the fixed end of the turnover cylinder 2 are hinged to the turnover portion and the base 1 respectively, and when the turnover cylinder 2 works and extends, the turnover portion can be turned over to open the barrel body 3.

[0029] As shown in Figure 2 , the base 1 is rotatably connected with a rotating shaft 6 through a bearing seat, the rotating shaft 6 is driven by a motor 5, the bottom of the rotating shaft 6 is provided with a belt driving wheel, the motor 5 is installed on the side wall of the base 1, the output end of the motor 5 is connected with a belt driving wheel, and the belt driving wheel and the belt driving wheel are driven by a belt.

[0030] As shown in Figure 3 , Figure 5 and Figure 6 , the rotating shaft 6 is located in the barrel body 3 and is coaxially arranged with the barrel body 3, and the rotating shaft 6 is provided with a mounting assembly 8 for mounting the pipe to be removed.

[0031] The mounting assembly 8 comprises an upper mounting plate 81, a lower mounting plate 82 and a vertical rod 85, the upper mounting plate 81 and the lower mounting plate 82 are both mounted on the rotating shaft 6, the upper mounting plate 81 is further hinged with a pressing plate 83 corresponding to the position of the lower mounting plate 82, and a plurality of mounting hole positions for mounting the vertical rod 85 are formed on the pressing plate 83 and the lower mounting plate 82, and the number and position relationship of the vertical rod 85 on the lower mounting plate 82 can be adjusted according to the size of the copper pipe.

[0032] Screw posts 86 are arranged between the upper mounting plate 81 and the lower mounting plate 82, the top of the screw post 86 protrudes from the upper mounting plate 81, the top of the screw post 86 is engaged with a pressing block 84, and the pressing block 84 is used for limiting the pressing plate 83.

[0033] A sandwich layer is arranged on the barrel wall of the barrel body 3, the sandwich layer is filled with heat conducting oil, and a heating rod for heating and warming the heat conducting oil is further arranged in the sandwich layer, and the barrel body 3 is covered with a heat preservation sleeve, so that the heating rod and the heat conducting oil are matched to facilitate the temperature control of the barrel body 3.

[0034] As shown in Figure 4 , the bottom of the barrel body 3 is also provided with a powder outlet 7 communicated with the outside, and the base 1 is provided with a telescopic cylinder 9, and the telescopic end of the telescopic cylinder 9 is connected with a baffle 10 for sealing the powder outlet 7.

[0035] The utility model discloses a working principle: when using, the equipment is connected to the electricity, and is connected with the PLC control center of outside, and the opening and closing of the electrical device in the equipment is controlled through the PLC control center.

[0036] The heating rod on the barrel body 3 is controlled to work, the heating oil in the interlayer of the barrel body 3 is heated, the temperature inside the barrel body 3 is raised, the overturning cylinder 2 is controlled to work and extend, the overturning part of the barrel cover 4 is driven to rotate around the hinge with the mounting part, the barrel body 3 is opened, according to the size and shape of the copper pipe, the vertical rod 85 is installed in the mounting hole of the lower mounting plate 82, so that it is adapted to the copper pipe, the copper pipe can be limited, and the copper pipe is prevented from moving in the horizontal direction.

[0037] After the copper pipe is installed, the overturning pressing plate 83 is rotated around the hinge with the upper mounting plate 81, the pressing plate 83 is located above the copper pipe, the pressing block 84 is installed on the stud 86, after the pressing block 84 is installed in place, the pressing plate 83 is pressed and limited, the pressing plate 83 is pressed and limited to the copper pipe, the copper pipe is prevented from moving in the vertical direction, and the clamping of the copper pipe is completed.

[0038] The barrel cover 4 is closed, the motor 5 is controlled to work, the pulley and the belt are used to drive the rotating shaft 6 to rotate, so that the mounting assembly 8 and the copper pipe are driven to rotate, the initial rotating speed is 15r / min, the copper pipe is uniformly heated in the barrel body 3, when the temperature in the barrel body 3 is raised to a specified temperature, heat preservation is carried out; after heat preservation, the rotating speed of the motor 5 is increased, and at this moment, the rotating speed is 1500r / min, the copper pipe is rapidly rotated, and the powder in the copper pipe is discharged under the action of centrifugal force.

[0039] The telescopic cylinder 9 is controlled to work and retract, the baffle 10 is driven to move, the powder outlet 7 is opened, the powder is discharged from the powder outlet 7, and the powder discharging process is completed.

[0040] The electromechanical connection disclosed in the utility model is a common means used by the person skilled in the art, and can be obtained through limited tests and belongs to the public knowledge.

[0041] The components not described in detail in the present application are prior art.

[0042] Finally, it should be pointed out that: the above only for preferred embodiment of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model, should be included in the protection scope of the utility model.

Claims

1. A powder removal machine, characterized in that: Includes a base (1) and a barrel (3). The barrel (3) is provided on the base (1). The barrel (3) is a cylindrical shell with a transparent top. A barrel lid (4) is installed on the barrel (3). A flipping cylinder (2) for flipping the barrel lid (4) is also provided on the base (1). Under the action of the flipping cylinder (2), the barrel lid (4) can be flipped. The base (1) is rotatably connected to a rotating shaft (6) via a bearing seat. The rotating shaft (6) is driven by a motor (5). The rotating shaft (6) is located inside the barrel (3) and is coaxially arranged with the barrel (3). An installation component (8) is provided on the rotating shaft (6). The installation component (8) is used to install the pipe fittings to be de-powdered.

2. The powder removal machine according to claim 1, characterized in that: The bucket lid (4) includes an installation part and a flipping part. The installation part is connected to the bucket body (3), and the flipping part is hinged to the installation part by a hinge. The telescopic end and the fixed end of the flipping cylinder (2) are respectively hinged to the flipping part and the base (1).

3. The powder removal machine according to claim 1, characterized in that: The barrel body (3) has a jacket on its wall, which is filled with heat-conducting oil and a heating rod for heating the heat-conducting oil. The barrel body (3) is covered with an insulation sleeve.

4. The powder removal machine according to claim 1, characterized in that: The bottom of the rotating shaft (6) is provided with a belt drive wheel, the motor (5) is mounted on the side wall of the base (1), and a belt drive wheel is connected to the output end of the motor (5). The belt drive wheel and the belt drive wheel are driven by a belt.

5. A powder removal machine according to claim 1, characterized in that: The mounting assembly (8) includes an upper mounting plate (81), a lower mounting plate (82), and a vertical rod (85). The upper mounting plate (81) and the lower mounting plate (82) are both mounted on the rotating shaft (6). The upper mounting plate (81) is also hinged with a pressure plate (83) corresponding to the position of the lower mounting plate (82). The pressure plate (83) and the lower mounting plate (82) are both provided with multiple sets of mounting holes for mounting the vertical rod (85).

6. A powder removal machine according to claim 5, characterized in that: A stud (86) is provided between the upper mounting plate (81) and the lower mounting plate (82). The top of the stud (86) protrudes from the upper mounting plate (81), and a pressure block (84) engages with the top of the stud (86). The pressure block (84) is used to limit the pressure plate (83).

7. A powder removal machine according to claim 1, characterized in that: The bottom of the barrel (3) is also provided with a powder outlet (7) that communicates with the outside. The base (1) is provided with a telescopic cylinder (9). The telescopic end of the telescopic cylinder (9) is connected with a baffle (10) that blocks the powder outlet (7).