Device for automatically adjusting flat cable flatness of water tank wire drawing machine
By combining guide wheels, metal rings, and buzzers, the problem of wire breakage caused by tension fluctuations in the steel cord water tank drawing machine was solved, enabling timely alerts and repairs, and improving the practicality and safety of the equipment.
Patent Information
- Application Number
- CN202520095665.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In the existing steel cord water tank wire drawing machine, the tension of the steel wire is prone to fluctuation during the winding process, which can lead to breakage that is difficult to detect in time and affects the production process.
The system uses a combination of a guide wheel, a metal ring, a metal sensor, and a buzzer. When the steel wire breaks, the guide wheel loses pressure, the metal ring contacts the metal sensor, and the buzzer sounds an alarm to alert the staff.
It enables timely alerts when the steel wire breaks, improving the practicality and safety of the cable guide and reducing wire breakage issues caused by tension fluctuations.
Smart Images

Figure CN223698909U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water tank wire drawing machine automatic adjusting wire arrangement technical field, concretely is water tank wire drawing machine automatic adjusting wire arrangement flatness equipment. BACKGROUND
[0002] Steel cord water tank wire drawing machine is the equipment that will steel wire gradually draw into the cord wire that satisfies actual process needs, and the steel wire after drawing passes through water cooling and is reeled through the spool, therefore will use the wire arranging device, the wire arranging device can make the steel wire after reeling have better flatness. Steel cord water tank wire drawing machine when collecting and arranging the wire, the concave-convex situation of the wire arrangement on the edge of the spool is compensated, the flatness of the wire arrangement is guaranteed, the prior art adopts the mechanical type trigger reversing of the light pole wire arranging device. The sampling accuracy of the wire arrangement flatness of this light pole type wire arranging device mechanical type trigger reversing equipment is low, the transmission gear in the equipment is more, the wear is more serious, the maintenance cost is high, and the modification of the row distance needs to replace the transmission gear, which is relatively inconvenient.
[0003] The patent with the current announcement number CN204672729U discloses a kind of wire arrangement flatness sampling equipment of steel cord water tank wire drawing machine, it includes spool, be set in the wire arranging device of spool top, position sensor, programmable logic controller, metal induction block, be set in the tension swing pole of wire arranging device top, wherein, the tension swing pole one end is equipped with the hinge joint of fixed support hinge joint, the other end of tension swing pole is equipped with the swing pole pulley of cooperation with the wire arranging wheel of wire arranging device, the tension swing pole one end is also fixed with above-mentioned metal induction block, the detection end of position sensor faces above-mentioned metal induction block, the communication end of position sensor connects programmable logic controller. The utility model compared with traditional mechanical structure, with simple structure, low maintenance cost, long service life advantage, and the utility model can adopt continuous real-time sampling form, sampling result can accurately reflect the concave-convex situation of spool edge wire, accuracy reaches more than 95%.
[0004] The above-mentioned device although solves the problem of accurately reflecting the concave-convex situation of spool edge wire, but still has the following shortcomings:
[0005] In the running process of steel cord water tank wire drawing machine, wire arranging device is responsible for guiding steel wire to arrange accurately, and continuously moves along with the rotation of reeling wheel. In this process, the tension of steel wire needs to be adjusted in a suitable state, however, due to the slender characteristics of steel wire itself, the tension state is easy to fluctuate in the continuous movement of wire arranging device dynamic displacement and reeling stage, and may appear too large or too small. This unstable change of tension is easy to cause the breakage of steel wire due to excessive tightness, and it is difficult to detect such subtle steel wire breakage in time, thereby bringing many inconveniences to production process. UTILITY MODEL CONTENTS
[0006] In view of the defects of the prior art, the water tank wire drawing machine automatic adjusting wire arrangement flatness equipment can timely remind workers after the steel wire is broken.
[0007] To achieve the above object, the utility model provides the following technical scheme: water tank wire drawing machine automatic adjusting wire arrangement flatness equipment, including the wire arrangement ware body connected in the one side of wire drawing equipment and the cross rod connected in the one side of wire arrangement ware body, the wire arrangement ware body is connected with detection mechanism between wire drawing equipment, the detection mechanism includes the wire guide wheel, the outside of wire guide wheel is equipped with the metal ring, the top of wire guide wheel is connected with the bee calling organ, the bottom electric connection of bee calling organ has the metal inductor corresponding with the metal ring, the bottom of wire guide wheel is connected with the telescopic part.
[0008] Further, the telescopic part includes a connecting rod, a sliding rod is slidably connected in the connecting rod, a spring is sleeved on the outside of the sliding rod, and the other end of the spring abuts against the bottom of the connecting rod.
[0009] Further, the bottom of the sliding rod is fixedly connected with a U-shaped plate, the U-shaped plate is connected with the wire arrangement ware body, and two horizontal plates of the U-shaped plate are connected with balancing parts.
[0010] Further, the balancing part includes two balancing wheels, the top surface of the U-shaped plate is fixedly connected with two vertically arranged vertical plates, one end of the top of the vertical plate is rotatably connected with the balancing wheel, and a sliding groove corresponding to the balancing wheel is formed in the cross rod.
[0011] Further, the side of the wheel frame of the wire guide wheel is fixedly connected with a mounting plate, a threaded rod fixedly connected with the U-shaped plate is slidably connected in the mounting plate, and a threaded ring is threadedly connected on the outside of one end of the mounting plate penetrated by the threaded rod.
[0012] Further, the side away from the threaded rod of the U-shaped plate is fixedly connected with a side support, the side support is L-shaped, the bee calling organ is fixedly installed on the top surface of the vertical plate of the side support, and the metal inductor is fixedly installed on the bottom surface of the vertical plate of the side support.
[0013] Further, one end of the U-shaped plate is detachably connected with the wire arrangement ware body.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model discloses a wire guide wheel, a metal ring, a metal inductor and a bee calling organ are cooperatively arranged, when the steel wire is broken, the wire guide wheel loses pressure and moves upward, the metal ring abuts against the metal inductor, and the bee calling organ gives an alarm, so that the working personnel can quickly receive the working condition of the steel wire breakage, and then repair, further improve the practicability of the wire arrangement ware body, the structure is simple, convenient operation and high practicability.BRIEF DESCRIPTION OF DRAWINGS BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole three-dimensional structure schematic diagram of the utility model;
[0017] Figure 2 It is the three-dimensional structure schematic diagram of the utility model wire arrangement device body and detection mechanism;
[0018] Figure 3 It is the three-dimensional structure schematic diagram of the utility model detection mechanism and balance wheel;
[0019] Figure 4 It is the three-dimensional section structure schematic diagram of the utility model connecting rod and slide rod.
[0020] In the drawing: 1, wire arrangement device body; 2, wire drawing equipment; 3, cross bar; 301, sliding groove; 4, detection mechanism; 401, wire guide wheel; 402, metal ring; 403, buzzer; 404, metal inductor; 5, connecting rod; 6, U-shaped plate; 7, threaded rod; 8, mounting plate; 9, side support; 10, vertical plate; 11, balance wheel; 12, slide rod; 13, spring; 14, threaded ring. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0022] As Figures 1 to 4 Indicated, water tank wire drawing machine automatic regulation wire arrangement flatness equipment, including connecting in wire drawing equipment 2 one side's wire arrangement device body 1 and connecting in wire arrangement device body 1 one side's cross bar 3, wire arrangement device body 1 with wire drawing equipment 2 between connection has detection mechanism 4, detection mechanism 4 includes wire guide wheel 401, wire guide wheel 401's outside is equipped with metal ring 402, wire guide wheel 401's top is connected with buzzer 403, buzzer 403's bottom electrically connected with the metal inductor 404 corresponding with metal ring 402, wire guide wheel 401's bottom is connected with telescopic piece.
[0023] As Figure 1 Indicated, the water tank wire drawing machine automatic regulation wire arrangement flatness equipment in the utility model and the wire arrangement flatness sampling equipment structure similar with existing steel curtain line water tank wire drawing machine, such as the patent with the public number CN204672729U disclosed a kind of steel curtain line water tank wire drawing machine's wire arrangement flatness sampling equipment, the main improvement point of the utility model is in steel wire fracture after time, remind worker, such as Figures 1 to 4As shown, the water tank wire drawing machine automatic adjusting wire arrangement flatness equipment in the utility model in use, when the steel wire line is drawn out from the wire drawing equipment 2, first through the wire guide wheel 401, then through the wire wheel on the wire arrangement device body 1, finally winding on the I-shaped roller, when the I-shaped roller normally takes up the wire, the normal tension of the steel wire on the wire arrangement device body 1 will make the wire guide wheel 401 move down under the action of the telescopic part, when the steel wire line is broken, the wire guide wheel 401 loses pressure, and the wire guide wheel 401 restores the initial position under the action of the telescopic part, at this time, the metal ring 402 outside the wire guide wheel 401 will abut against the metal inductor 404, and the metal inductor 404 will issue a warning sound after contacting the metal ring 402, reminding the staff to operate the broken steel wire to restore.
[0024] Through the cooperation of the wire guide wheel 401, the metal ring 402, the metal inductor 404 and the buzzer 403, when the steel wire is broken, the wire guide wheel 401 loses pressure and moves upward, so that the metal ring 402 abuts against the metal inductor 404, and the buzzer 403 issues a warning, so that the staff can quickly receive the working condition of the broken steel wire and then repair it, further improving the practicability of the wire arrangement device body 1.
[0025] As shown in Figure 2 , Figure 3 and Figure 4 , the telescopic part includes a connecting rod 5, a sliding rod 12 is slidably connected in the connecting rod 5, a spring 13 is sleeved outside the sliding rod 12, and the other end of the spring 13 abuts against the bottom of the connecting rod 5.
[0026] Specifically, when the steel wire line exerts pressure on the wire guide wheel 401, the wire guide wheel 401 drives the connecting rod 5 to slide downward outside the sliding rod 12 and exerts pressure on the spring 13, and when the steel wire line is broken, the wire guide wheel 401 loses pressure, at this time, the connecting rod 5 is driven upward by the spring 13, so that the wire guide wheel 401 is driven upward, achieving the warning effect for the worker.
[0027] As shown in Figure 2 and Figure 3 , the bottom of the sliding rod 12 is fixedly connected with a U-shaped plate 6, the U-shaped plate 6 is connected with the wire arrangement device body 1, and the two horizontal plates of the U-shaped plate 6 are connected with balancing parts.
[0028] As shown in Figure 2 and Figure 3 , the balancing part includes two balancing wheels 11, the top surface of the U-shaped plate 6 is fixedly connected with two symmetrical vertical plates 10, one end of the top of the vertical plate 10 is rotatably connected with the balancing wheel 11, and the horizontal rod 3 is provided with a sliding groove 301 corresponding to the balancing wheel 11.
[0029] Specifically, when the wire arranging body 1 reciprocates along with the winding of the I-shaped roller, the detection mechanism 4 will follow the movement of the wire arranging body 1, at this time, the two balance wheels 11 will slide in the sliding groove 301 of the crossbar 3, and the balance wheels 11 are rotationally arranged, so that the sliding connection of the balance wheels 11 is changed into rolling connection, so that the balance wheels 11 not only have the effect of improving the stability of the U-shaped plate 6, but also make the detection mechanism 4 follow the movement of the wire arranging body 1 more smoothly.
[0030] As shown in Figure 2 , the wheel frame of the wire guide wheel 401 is fixedly connected with a mounting plate 8, the mounting plate 8 is slidably connected with a threaded rod 7 fixedly connected to the U-shaped plate 6, and the threaded rod 7 is threadedly connected with a threaded ring 14 at one end outside the mounting plate 8.
[0031] Specifically, in order to make the wire guide wheel 401 not move upward during the debugging process of the worker, the wire guide wheel 401 can be moved downward, so that the wheel frame of the wire guide wheel 401 moves downward, and the mounting plate 8 slides downward outside the threaded rod 7, at this time, the threaded ring 14 is rotated to fix the position of the wire guide wheel 401.
[0032] When the wire guide wheel 401 is working normally, the threaded ring 14 should be rotated upward to prevent the threaded ring 14 from hindering the contact between the metal ring 402 outside the wire guide wheel 401 and the metal inductor 404.
[0033] As shown in Figure 3 and Figure 4 , the U-shaped plate 6 is fixedly connected with a side bracket 9 away from the threaded rod 7, the side bracket 9 is L-shaped, and the buzzer 403 is fixedly installed on the top surface of the vertical plate of the side bracket 9, and the metal inductor 404 is fixedly installed on the bottom surface of the vertical plate of the side bracket 9. The setting of the side bracket 9 provides support for the installation positions of the buzzer 403 and the metal inductor 404.
[0034] As shown in Figure 2 , one end of the U-shaped plate 6 is detachably connected with the wire arranging body 1. In this way, the U-shaped plate 6 and the wire arranging body 1 can be installed and detached.
[0035] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. An automatic wire flatness adjustment device for a water tank wire drawing machine, comprising a wire guide body (1) connected to one side of the wire drawing device (2) and a crossbar (3) connected to one side of the wire guide body (1), characterized in that, A detection mechanism (4) is connected between the wire guide body (1) and the wire drawing device (2). The detection mechanism (4) includes a guide wheel (401), a metal ring (402) is sleeved on the outside of the guide wheel (401), a buzzer (403) is connected above the guide wheel (401), a metal sensor (404) corresponding to the metal ring (402) is electrically connected to the bottom of the buzzer (403), and a telescopic component is connected to the bottom of the guide wheel (401).
2. The automatic wire flatness adjustment device for the water tank wire drawing machine according to claim 1, characterized in that, The telescopic component includes a connecting rod (5), a sliding rod (12) is slidably connected inside the connecting rod (5), a spring (13) is sleeved on the outside of the sliding rod (12), and the other end of the spring (13) abuts against the bottom of the connecting rod (5).
3. The automatic wire flatness adjustment device for the water tank wire drawing machine according to claim 2, characterized in that, The bottom of the slide bar (12) is fixedly connected to a U-shaped plate (6), which is connected to the cable tray body (1). Balance components are connected to the two horizontal plates of the U-shaped plate (6).
4. The automatic wire flatness adjustment device for the water tank wire drawing machine according to claim 3, characterized in that, The balancing component includes two balancing wheels (11), and the top surface of the U-shaped plate (6) is fixedly connected to two symmetrically arranged vertical plates (10). The top end of the vertical plate (10) is rotatably connected to the balancing wheel (11), and the crossbar (3) has a groove (301) corresponding to the balancing wheel (11).
5. The automatic wire flatness adjustment device for the water tank wire drawing machine according to claim 3, characterized in that, The guide wheel (401) has a mounting plate (8) fixedly connected to one side of the wheel frame. A threaded rod (7) fixedly connected to the U-shaped plate (6) is slidably connected inside the mounting plate (8). A threaded ring (14) is threadedly connected to one end of the threaded rod (7) through the mounting plate (8).
6. The automatic wire drawing flatness adjustment device for water tank wire drawing machine according to claim 3, characterized in that, The U-shaped plate (6) is fixedly connected to a side bracket (9) on the side away from the threaded rod (7). The side bracket (9) is L-shaped, and a buzzer (403) is fixedly installed on the top surface of the longitudinal plate of the side bracket (9). The metal sensor (404) is fixedly installed on the bottom surface of the longitudinal plate of the side bracket (9).
7. The automatic wire drawing flatness adjustment device for water tank wire drawing machine according to claim 3, characterized in that, One end of the U-shaped plate (6) is detachably connected to the cable tray body (1).
Citation Information
Patent Citations
Winding displacement roughness sampling equipment of steel cord water tank wire drawing machine
CN204672729U