Capacitor pin arranging and cutting device

By designing a capacitor lead trimming and cutting device, and utilizing the coordinated work of a turntable and multiple mechanisms, the automatic trimming and cutting of capacitor leads is achieved, solving the problems of large footprint and low efficiency of existing devices, and improving production efficiency.

CN223699183UActive Publication Date: 2025-12-23ZHONGGANG MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520018539.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-23
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

Existing capacitor lead trimming and straightening equipment occupies a large area, makes it difficult to meet the trimming requirements of different lead lengths, and has low production efficiency.

Method used

Design a capacitor lead trimming and cutting device that includes a feeding mechanism, a rotary transmission system, a lead spreading mechanism, a lead straightening mechanism, a capacitor detection mechanism, a lead cutting mechanism, and a discharge mechanism. The device automatically trims and cuts leads by rotating a fixture between multiple workstations via a turntable.

Benefits of technology

This technology enables efficient trimming and cutting of capacitor leads, improving production efficiency and reducing the footprint of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a capacitor pin arranging and cutting device which comprises a feeding mechanism, a rotary transmission mechanism, a pin opening mechanism, a pin straightening mechanism, a capacitor detection mechanism, a pin cutting mechanism, a shooting mechanism and a discharging mechanism. The rotating transmission mechanism comprises a rotating disc and at least one first clamp arranged on the rotating disc. The rotating disc can rotate and drive the first clamp to sequentially pass through a feeding station, a pin opening station, a pin straightening station, a capacitance detection station, a pin cutting station, a shooting station and a discharging station. The pin opening mechanism is used for opening pins of the capacitor; the pin straightening mechanism is used for straightening the pins; the capacitance detection mechanism is used for detecting a capacitance value between the two pins; the pin cutting mechanism is used for cutting pins; the shooting mechanism shoots the pins. The device is small in occupied space, can automatically trim the extension direction and length of the pin, and improves the production efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of capacitor production equipment, concretely relates to a capacitor whole pin cutting device. BACKGROUND

[0002] Capacitor is an important electronic device. Capacitors have different specifications, and users can select and use capacitors according to the capacitance, pin distance and pin length required by actual circuits when selecting capacitors. The length and other parameters of the pins of the capacitor have an important influence on the application of the capacitor. In the production process of the capacitor, the pins of the capacitor need to be trimmed, and the length and extension direction of the pins need to be corrected to obtain qualified products. At present, the devices for trimming and cutting the pins of the capacitors mostly occupy a large area, and it is difficult to meet the pin trimming requirements of capacitors with different pin lengths. UTILITY MODEL CONTENTS

[0003] In view of the deficiencies of the prior art, the utility model aims to provide a capacitor whole pin cutting device, which occupies a small space and can automatically trim the extension direction and length of the pins, thereby improving production efficiency.

[0004] To achieve the purpose of the utility model, the utility model provides a capacitor whole pin cutting device, which comprises a feeding mechanism, a rotating transmission mechanism, a pin spreading mechanism, a pin straightening mechanism, a capacitor detection mechanism, a pin cutting mechanism, a shooting mechanism and a discharging mechanism. The rotating transmission mechanism comprises a rotating disc and at least one first clamp arranged on the rotating disc. The rotating disc can rotate and drive the first clamp to pass through a feeding station, a pin spreading station, a pin straightening station, a capacitor detection station, a pin cutting station, a shooting station and a discharging station in sequence within one rotation of the rotating disc. The first clamp is used to loosen or clamp the shell of the capacitor. The feeding mechanism is used to move the capacitor to the feeding station. The pin spreading mechanism cooperates with the pin spreading station and is used to spread the pins of the capacitor. The pin straightening mechanism cooperates with the pin straightening station and is used to straighten the pins. The capacitor detection mechanism cooperates with the capacitor detection station and is used to detect the capacitance between the two pins. The pin cutting mechanism cooperates with the pin cutting station and is used to cut the pins. The shooting mechanism faces the shooting station and is used to shoot the pins. The discharging mechanism cooperates with the discharging station and is used to turn over and take out the capacitor.

[0005] In some embodiments of the utility model, the feeding mechanism includes first moving mechanism and second clamp, the second clamp is used for clamping or loosening the capacitor, the second clamp is connected to the first moving mechanism, the first moving mechanism is used for driving the second clamp to be close to or away from the feeding station, when the second clamp is close to the feeding station, the capacitor's shell extends into the first clamp.

[0006] In some embodiments of the utility model, the pin opening mechanism includes second moving mechanism and two support plates, the support plate is connected to the second moving mechanism, and the second moving mechanism is used to drive the support plate to be close to or away from the pin opening station;Two support plates can be close to each other and away from each other.

[0007] In some embodiments of the utility model, the pin straightening mechanism includes third moving mechanism and mould, the mould is connected to the third moving mechanism, and the third moving mechanism is used to drive the mould to be close to or away from the pin straightening station;The mould includes middle module and two side modules oppositely arranged on both sides of the middle module, and the side module can be close to or away from the middle module.

[0008] In some embodiments of the utility model, the capacitor detection mechanism includes third clamp and capacitor tester, the third clamp is used for clamping or loosening the pin of the capacitor, the capacitor tester includes two groups of electric contact terminals arranged on the third clamp and used for contacting two pins respectively and capacitor tester main body connected with the electric contact terminals.

[0009] In some embodiments of the utility model, the pin cutting mechanism includes fourth moving mechanism and cutter, the cutter is connected to the fourth moving mechanism, the fourth moving mechanism is used to drive the cutter to move between the first position on one side of the plane where the two pins of the capacitor are located and the second position where the two pins of the capacitor are located in the cutter;The cutter includes a middle cutter and a side cutter located on both sides of the middle cutter, and the side cutter can be close to or away from the middle cutter, when the side cutter is close to the middle cutter, the side cutter contacts the first end surface of the middle cutter, and the second end surface of the middle cutter opposite to the first end surface is used to contact the shell of the capacitor between the two pins.

[0010] In some embodiments of the utility model, the middle cutter is replaceable, and the middle cutter includes a plurality of middle cutters with different distances between the first end surface and the second end surface of the middle cutter;The pin cutting mechanism further includes fifth moving mechanism, the fourth moving mechanism is connected to the fifth moving mechanism, and the fifth moving mechanism is used to drive the fourth moving mechanism to move parallel to the extension direction of the pin.

[0011] In some embodiments of the utility model, the rotating transmission mechanism further includes a sixth moving mechanism, the sixth moving mechanism is connected to the rotating disc, the first clamp is connected to the sixth moving mechanism, and the sixth moving mechanism is used to drive the first clamp to move close to or away from the shaft center of the rotating disc;When the first clamp is located at the pin cutting station and the first clamp is away from the shaft center of the rotating disc, the shell between the two pins of the capacitor is in contact with the middle cutter;When the first clamp is located at the pin straightening station, the sixth moving mechanism drives the first clamp to move away from the shaft center of the rotating disc, and the shell of the capacitor between the two pins of the capacitor is in contact with the middle module.

[0012] In some embodiments of the utility model, the pin cutting mechanism further includes a pin cutting material collecting mechanism and a blowing mechanism, the pin cutting material collecting mechanism is arranged on one side of the cutter, and the blowing mechanism is used to blow the pin cutting material cut by the cutter to the pin cutting material collecting mechanism.

[0013] In some embodiments of the utility model, the shooting mechanism includes a camera and a background plate, and the camera and the background plate are oppositely arranged along the direction perpendicular to the plane where the two pins of the capacitor are located.

[0014] In some embodiments of the utility model, the blanking mechanism includes a seventh moving mechanism, a rotating block, a fourth clamp and a material collecting tank, and the material collecting tank is arranged below the blanking station;The seventh moving mechanism includes a first sliding block, a second sliding block, a connecting block, a first track and a second track, the first track is a linear track, the first sliding block is matched with the first track, the second track includes an arc-shaped track protruding away from the first track in the middle, the second sliding block is matched with the second track, the rotating block is rotatably connected to the first sliding block, the connecting block is connected to the second sliding block at the first end, and the connecting block is fixedly connected to the rotating block at the second end, and the first sliding block moves to drive the second sliding block to move;When the rotating block approaches the blanking station, the pin of the capacitor extends into the fourth clamp;When the rotating block passes through the arc-shaped track, the fourth clamp is turned over by 180 DEG;When the rotating block approaches the material collecting tank, the shell end face of the capacitor away from the pin clamped by the fourth clamp is in contact with the material collecting tank.

[0015] In some embodiments of the utility model, the blanking mechanism further includes a push rod, the push rod can move along the material collecting tank, and the push rod is used to push the capacitor in the material collecting tank.

[0016] In some embodiments of the utility model, the capacitor whole foot cutting device still includes waste collection mechanism, the carousel still can drive the last position of first clamp after the blanking station, the last position is waste abandon station, waste collection mechanism is located below waste abandon station, first clamp includes two relatively movable clamping plate and with at least one clamping plate connection swing bar, swing bar is closer to the axle of carousel relative to clamping plate, capacitor whole foot cutting device still includes pressing plate, pressing plate can be close to or away from carousel movement, when first clamp is located in feeding station or waste abandon station, pressing plate is located outside swing bar, and when pressing plate is close to carousel, swing bar swing makes two clamping plate away from each other, capacitor whole foot cutting device still includes drive part, drive part is located in blanking station, drive part is used for driving first clamp in blanking station to loosen the shell of capacitor.

[0017] In some embodiments of the utility model, the capacitor whole foot cutting device still includes power system, power system includes main motor, upper rotating shaft, lower rotating shaft and a plurality of different cam mechanisms, the main motor is in transmission connection with the lower rotating shaft, and the lower rotating shaft is in transmission connection with the upper rotating shaft; the rotating transmission mechanism further includes a divider, the carousel is connected to the divider, and the divider is in transmission connection with the upper rotating shaft; each cam mechanism includes a cam arranged on the upper rotating shaft or the lower rotating shaft, and a connecting rod connected with the cam; the last end of the connecting rod of each cam mechanism is connected with the first moving mechanism, the second clamp, the pressing plate, the second moving mechanism, the third moving mechanism, the third clamp, the fourth moving mechanism and the seventh moving mechanism respectively; the sixth moving mechanism, the supporting plate, the side module and the edge cutter are connected with the air cylinder respectively.

[0018] In some embodiments of the utility model, the first clamp is eight and is arranged along the circumference of the carousel, and when one of the first clamps is located in the feeding station, the pin opening station, the pin straightening station, the capacitor detection station, the pin cutting station, the shooting station and the blanking station have one first clamp respectively.

[0019] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0020] The capacitor whole foot cutting device of the utility model mainly includes a feeding mechanism, a rotating transmission mechanism, a pin opening mechanism, a pin straightening mechanism, a capacitor detection mechanism, a pin cutting mechanism, a shooting mechanism and a discharging mechanism, which can well realize the trimming and cutting of the pins of the capacitor, improve the quality and production efficiency of the capacitor, and the use of the rotating transmission mechanism can reduce the floor area of the device and save space. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is the structural schematic diagram of the capacitor whole foot cutting device embodiment of the utility model.

[0022] Figure 2 is the structural schematic diagram of the capacitor whole foot cutting device embodiment of the utility model in another view.

[0023] Figure 3 is the structural schematic diagram of the power system in the capacitor whole foot cutting device embodiment of the utility model.

[0024] Figure 4 is the structural schematic diagram of the feeding mechanism in the capacitor whole foot cutting device embodiment of the utility model.

[0025] Figure 5 is the structural schematic diagram of the discharging mechanism in the capacitor whole foot cutting device embodiment of the utility model.

[0026] Figure 6 is the structural schematic diagram of the discharging mechanism in the capacitor whole foot cutting device embodiment of the utility model in another view.

[0027] Figure 7 is the structural schematic diagram of the first clamp in the capacitor whole foot cutting device embodiment of the utility model.

[0028] Figure 8 is the structural schematic diagram of the capacitor.

[0029] In the figure, the capacitor 100, the shell 110, the pin 120, the feeding mechanism 200, the first moving mechanism 210, the second clamp 220, the rotating transmission mechanism 300, the rotating disc 310, the feeding station 311, the pin opening station 312, the pin straightening station 313, the capacitor detection station 314, the pin cutting station 315, the shooting station 316, the discharging station 317, the waste discarding station 318, the first clamp 320, the clamping plate 321, the swing rod 322, the sixth moving mechanism 330, the pressing plate 340, the driving part 350, the main motor 360, the upper rotating shaft 361, the lower rotating shaft 362, the cam mechanism 363, the cam 364, the connecting rod 365, the pin opening mechanism 400, the second moving mechanism 410, the supporting plate 420, the pin straightening mechanism 500, the third moving mechanism 510, the pin straightening mold 520, the middle mold 521, the side mold 522, the capacitor detection mechanism 600, the third clamp 610, the capacitor tester 620, the electric contact end 621, the capacitor tester main body 622, the pin cutting mechanism 700, the fourth moving mechanism 710, the cutter 720, the middle cutter 721, the first end face 722, the second end face 723, the side cutter 724, the fifth moving mechanism 730, the pin cutting material collecting mechanism 740, the shooting mechanism 800, the camera 810, the background plate 820, the discharging mechanism 900, the seventh moving mechanism 910, the first sliding block 911, the second sliding block 912, the connecting block 913, the first track 914, the second track 915, the rotating block 920, the fourth clamp 930, the material collecting tank 940, the pushing rod 950, the waste collecting mechanism 960.

[0030] The utility model will be further explained in detail below in combination with the drawings and specific embodiments. Specific embodiments

[0031] As Figures 1 to 8 shown, the embodiment of the utility model provides a capacitor pin straightening and cutting device, which can be used for automatic trimming, cutting and detection of the pin 120 of the capacitor 100. The device mainly comprises a feeding mechanism 200, a rotating transmission mechanism 300, a pin opening mechanism 400, a pin straightening mechanism 500, a capacitor detection mechanism 600, a pin cutting mechanism 700, a shooting mechanism 800 and a discharging mechanism 900.

[0032] The rotating transmission mechanism 300 comprises a rotating disc 310 and at least one first clamp 320 arranged on the rotating disc 310. The rotating disc 310 can rotate, for example, driven by a motor, and drive the first clamp 320 to sequentially pass through the feeding station 311, the pin opening station 312, the pin straightening station 313, the capacitor detection station 314, the pin cutting station 315, the shooting station 316 and the discharging station 317 within the range of one rotation of the rotating disc 310. The above stations are used in sequence to receive the capacitor 100 transferred from the previous process, for example, the laser marking process, open the two pins 120 of the capacitor 100, straighten the pins 120, test the capacitance between the pins 120, cut the pins 120, detect the appearance of the pins 120, and deliver the capacitor 100 to the next process. The rotating disc 310 drives the first clamp 320 to pass through the multiple stations in the circumferential direction, which is beneficial to reduce the space occupied by the device. The first clamp 320 is used to loosen or clamp the shell 110 of the capacitor 100. When the first clamp 320 clamps the shell 110 of the capacitor 100, the pins 120 of the capacitor 100 are exposed from the first clamp 320, which is convenient for trimming and testing the pins 120 of the capacitor 100. When the first clamp 320 loosens the shell 110 of the capacitor 100, the capacitor 100 can leave the station. The feeding mechanism 200 is used to move the capacitor 100 to the feeding station 311, so that the capacitor 100 is transferred from the previous process to the pin cutting process. The pin opening mechanism 400 cooperates with the pin opening station 312 and is used to open the two pins 120 of the capacitor 100, so that the two pins 120 are in a state of being separated outward, avoiding the two pins 120 approaching each other inward, which is convenient for using the mold 520 to straighten the pins 120 in the subsequent straightening process. The pin straightening mechanism 500 cooperates with the pin straightening station 313 and is used to straighten the pins 120. The pin straightening mechanism 500 can make the pins 120 extend perpendicular to one surface of the shell 110. The capacitor detection mechanism 600 cooperates with the capacitor detection station 314 and is used to detect the capacitance value between the two pins 120, i.e., the capacitance value of the capacitor 100. The pin cutting mechanism 700 cooperates with the pin cutting station 315 and is used to cut the pins 120 to obtain the required length. The shooting mechanism 800 faces the shooting station 316 and is used to shoot the pins 120, for example, to detect whether the length and extension direction of the pins 120 meet the standards. The discharging mechanism 900 cooperates with the discharging station 317 and is used to take the capacitor 100 out of the first clamp 320, which is convenient for the capacitor 100 to enter the next process.

[0033] In some examples, the feeding mechanism 200 includes a second clamp 220 for clamping or releasing the housing 110 of the capacitor 100, and a first moving mechanism 210 for moving the second clamp 220 between a position close to the feeding station 311 and a position away from the feeding station 311, for example, the first moving mechanism 210 can move the second clamp 220 in a horizontal direction. The second clamp 220 can clamp the part of the housing 110 of the capacitor 100 close to the lead 120, so as to facilitate the first clamp 320 clamping the part of the housing 110 of the capacitor 100 away from the lead 120.

[0034] In some examples, the lead spreading mechanism 400 includes a second moving mechanism 410 and two spreading plates 420 connected to the second moving mechanism 410, the second moving mechanism 410 is used to move the spreading plates 420 towards or away from the lead spreading station 312, for example, the second moving mechanism 410 can move the spreading plates 420 towards or away from the lead spreading station 312 in a direction perpendicular to the plane in which the two leads 120 are located. The two spreading plates 420 can move towards or away from each other. When the capacitor 100 reaches the lead spreading station 312, the second moving mechanism 410 moves the spreading plates 420 towards the lead spreading station 312, and the two spreading plates 420 move away from each other, thereby spreading the leads 120. When the capacitor 100 does not reach or leaves the lead spreading station 312, the second moving mechanism 410 moves the spreading plates 420 away from the lead spreading station 312, and the two spreading plates 420 move towards each other, thereby avoiding affecting the movement of the first clamp 320 and the capacitor 100 thereon, and preparing for spreading the next set of leads 120.

[0035] In some examples, the lead straightening mechanism 500 includes a third moving mechanism 510 and a lead straightening mold 520 connected to the third moving mechanism 510, the third moving mechanism 510 is used to move the lead straightening mold 520 towards or away from the lead straightening station 313, for example, the third moving mechanism 510 is used to move the lead straightening mold 520 towards or away from the lead straightening station 313 in a direction perpendicular to the plane in which the two leads 120 are located. The lead straightening mold 520 includes a middle module 521 and two side modules 522 arranged on both sides of the middle module 521, the side modules 522 can move towards or away from the middle module 521, when the side modules 522 move away from the middle module 521, the leads 120 can extend between the side modules 522 and the middle module 521, when the side modules 522 move towards the middle module 521, the leads 120 are clamped between the side modules 522 and the middle module 521 and are straightened.

[0036] In some examples, the capacitance detection mechanism 600 includes a third clamp 610 for clamping or unclamping the pins 120 of the capacitor 100, and a capacitance tester 620 including two sets of electrical contact tips 621 arranged on the third clamp 610 for contacting the two pins 120 respectively, and a capacitance tester body 622 connected with the electrical contact tips 621. The capacitance tester body 622 can be connected with the electrical contact tips 621 through wires. The electrical contact tips 621 can be arranged on the inner side of the third clamp 610. When the third clamp 610 is opened, the gap on the inner side of the third clamp 610 allows the pins 120 of the capacitor 100 on the first clamp 320 to pass through.

[0037] In some examples, the pin cutting mechanism 700 includes a fourth moving mechanism 710 and a cutter 720 connected with the fourth moving mechanism 710, the fourth moving mechanism 710 is used to drive the cutter 720 to move between a first position on one side of the plane where the two pins 120 are located and a second position where the two pins 120 of the capacitor 100 are located in the cutter 720, so as to achieve cutting without affecting the rotation of the capacitor 100 with the turntable 310. The cutter 720 includes a middle cutter 721 and side cutters 724 located on both sides of the middle cutter 721, the side cutters 724 can approach or move away from the middle cutter 721, when the side cutters 724 approach the middle cutter 721, the side cutters 724 contact the first end surface 722 of the middle cutter 721, the second end surface 723 of the middle cutter 721 opposite to the first end surface 722 is used to contact the shell 110 of the capacitor 100 between the two pins 120, that is, the middle cutter 721 is located between the side cutters 724 and the shell 110 during cutting, the distance between the first end surface 722 and the second end surface 723 of the middle cutter 721 is the length of the pin 120, so the middle cutter 721 can be used to limit the length of the pin 120.

[0038] In some examples, the middle blade 721 is detachable, and the pin cutting mechanism 700 further comprises a mounting block movably mounted on the fourth moving mechanism 710, and the middle blade 721 is detachably mounted on the mounting block. The middle blade 721 comprises a plurality of middle blades 721 with different distances between the first end surface 722 and the second end surface 723, i.e. the middle blade 721 can have different thickness specifications. The pin cutting mechanism 700 further comprises a fifth moving mechanism 730, and the fourth moving mechanism 710 is connected to the fifth moving mechanism 730, and the fifth moving mechanism 730 is used to drive the fourth moving mechanism 710 to move close to or away from the pin cutting station 315. For different specifications of the middle blade 721, the distance between the second end surface 723 of the middle blade 721 and the axis of the rotating disc 310 can be adjusted by the fifth moving mechanism 730, for example, the distance between the second end surface 723 of the middle blade 721 and the axis of the rotating disc 310 can be kept constant, which is beneficial to improve the length accuracy of the pin 120. The fifth moving mechanism 730 can comprise, for example, a manual knob, a threaded rod connected to the manual knob, a sliding block movably matched with the threaded rod, and a sliding rail matched with the sliding block, and the fourth moving mechanism 710 is connected to the sliding block.

[0039] In some examples, the rotating transmission mechanism 300 further comprises a sixth moving mechanism 330, and the sixth moving mechanism 330 is connected to the rotating disc 310 and the first clamp 320 is connected to the sixth moving mechanism 330, and the sixth moving mechanism 330 is used to drive the first clamp 320 to move close to or away from the axis of the rotating disc 310. When the first clamp 320 is located at the pin cutting station 315, the sixth moving mechanism 330 drives the first clamp 320 to move away from the axis of the rotating disc 310, so that the shell 110 of the capacitor 100 between the two pins 120 is in contact with the middle blade 721, thereby ensuring that the shell 110 of the capacitor 100 between the two pins 120 is in close contact with the middle blade 721, thereby improving the cutting length accuracy of the pin 120.

[0040] In some examples, when the first clamp 320 is located at the pin straightening station 313, the sixth moving mechanism 330 drives the first clamp 320 to move away from the axis of the rotating disc 310, and the shell 810 of the capacitor 100 between the two pins 120 is in contact with the middle module 521, thereby better straightening the pin 820.

[0041] In some examples, the pin cutting mechanism 700 further comprises a pin cutting material collecting mechanism 740 and a blowing mechanism, the pin cutting material collecting mechanism is arranged on one side of the cutter 720, and the blowing mechanism is used to blow the pin cutting material cut by the cutter 720 to the pin cutting material collecting mechanism 462. The blowing mechanism can be arranged on the other side of the cutter 720.

[0042] In some examples, the shooting mechanism 800 includes a camera 810 and a background plate 820, the camera 810 and the background plate 820 are oppositely arranged along a direction perpendicular to a plane on which the two pins 120 are located, and the background plate 820 is used to improve the definition of a photo taken by the camera 810.

[0043] In some examples, the discharging mechanism 900 includes a seventh moving mechanism 910, a rotating block 920, a fourth clamp 930, and a collecting tank 940. The collecting tank 940 is arranged below the discharging station 317, which can be located at the lower end of the rotating disc 310. The seventh moving mechanism 910 includes a first sliding block 911, a second sliding block 912, a connecting block 913, a first track 914, and a second track 915. The first track 914 is a straight track, and the first sliding block 911 is matched with the first track 914 and can move linearly on the first track 914. The second track 915 includes an arc-shaped track protruding away from the first track 914 in the middle, and the two ends of the second track 915 can be straight tracks. The second sliding block 912 is matched with the second track 915 and can move along the second track 915, including moving in the arc-shaped track. The rotating block 920 is rotatably connected to the first sliding block 911, the first end of the connecting block 913 is connected to the second sliding block 912, and the second end of the connecting block 913 is fixedly connected to the rotating block 920. When the first sliding block 911 moves, it drives the second sliding block 912 to move. When the second sliding block 912 moves to the arc-shaped track, the distance between the first sliding block 911 and the second sliding block 912 increases, the connecting block 913 rotates, thereby driving the rotating block 920 to rotate, and the overturning of the rotating block 920 can be realized. The fourth clamp 930 is connected to the rotating block 920, and the fourth clamp 930 is used to clamp or release the pins 120 of the capacitor 100.

[0044] When the rotating block 920 is located at the discharging station 317, the pins 120 of the capacitor 100 extend into the fourth clamp 930, the fourth clamp 930 clamps the pins 120, and the first clamp 320 releases the shell 110, thereby realizing the transfer of the capacitor 100. When the second sliding block 912 passes through the arc-shaped track, the seventh clamp overturns by 180°. When the rotating block 920 is located at the collecting tank 940, the rotating block 920 is rotated to the side of the shell 110 opposite to the pins 120 of the capacitor 100 clamped by the fourth clamp 930, and the side surface is in contact with the collecting tank 940, thereby realizing the overturning of the capacitor 100 and facilitating the transportation of the capacitor 100 in the subsequent process.

[0045] In some examples, the discharging mechanism 900 further includes a pushing rod 950, which can move along the collecting tank 940. The pushing rod 950 is used to push the capacitor 100 in the collecting tank 940, so that the capacitor 100 in the collecting tank 940 below the fourth clamp 930 is timely pushed away, which is conducive to the discharging of the next capacitor 100.

[0046] In some examples, the device further comprises a waste collecting mechanism 960, which may, for example, comprise a waste collecting funnel. The turntable 310 is further capable of driving the first clamp 320 to pass through a waste discarding station 318 located between the unloading station 317 and the loading station 311, i.e. the turntable 310 is further capable of driving the first clamp 320 to pass through the unloading station 317, the waste discarding station 318 and the loading station 311 in sequence. The waste collecting mechanism 960 is located below the waste discarding station 318. When the appearance of the pin 120 of the capacitor 100 captured by the capturing mechanism 800 does not meet the requirements or the capacitor detection mechanism 600 detects that the capacitance value of the capacitor 100 does not meet the requirements, the unloading mechanism 900 does not receive the capacitor 100, and when the capacitor 100 is rotated to the waste discarding station 318 by the turntable 310, the first clamp 320 releases the capacitor 100, and the defective capacitor 100 falls into the waste collecting mechanism 960.

[0047] In some examples, the device further comprises a display for displaying the picture captured by the capturing mechanism 800, so as to facilitate the operator to intuitively understand the appearance of the capacitor 100.

[0048] In some examples, the first clamp 320 comprises two relatively movable clamping plates 321 and a swing lever 322 connected to at least one clamping plate 321, the swing lever 322 being closer to the shaft center of the turntable 310 than the clamping plate 321. The two relatively movable clamping plates 321 can be connected by a spring or other elastic member, and when the swing lever 322 is not subjected to external force, the two clamping plates 321 are clamped to each other, and when the swing lever 322 is subjected to external force, the two clamping plates 321 can be opened against the elastic force. The device further comprises a pressing plate 340 capable of moving towards or away from the turntable 310, and when the first clamp 320 is located at the loading station 311 or the waste discarding station 318, the pressing plate 340 is located outside the swing lever 322, at this time the pressing plate 340 can move towards the turntable 310, the swing lever 322 swings to make the two clamping plates 321 move away from each other, the first clamp 320 on the loading station 311 is released, preparing for clamping the capacitor 100, the first clamp 320 on the waste discarding station 318 is released, discarding the unqualified capacitor 100, and then the pressing plate 340 can move away from the turntable 310, and the first clamp 320 on the loading station 311 clamps the capacitor 100. The use of one pressing plate 340 to adjust the tightness of the first clamp 320 in two stations is conducive to simplifying the equipment components and simplifying the operation control.

[0049] In some examples, the device further comprises a driving member 350 arranged at the discharging station 317, the driving member 350 being configured to drive the first clamp 320 at the discharging station 317 to release the shell 110 of the capacitor 100. The driving member 350 can be a pneumatic cylinder, for example, and the end of the piston rod of the pneumatic cylinder can be provided with a push block. By driving the push block on the driving member 350 to push against or separate from the swing lever 322, the tightness of the first clamp 320 at the discharging station 317 can be independently controlled, so that the discharging and the rejection of waste can be separately controlled. The driving member 350 can be connected to the housing of the device and does not rotate with the rotating disc 310.

[0050] In some examples, the device further comprises a power system, which comprises a main motor 360, an upper rotating shaft 361, a lower rotating shaft 362, and a plurality of different cam mechanisms 363. The main motor 360 is in driving connection with the lower rotating shaft 362, for example, through a chain wheel or a belt wheel. The lower rotating shaft 362 is in driving connection with the upper rotating shaft 361, for example, through a chain wheel or a belt wheel. The rotating transmission mechanism 300 further comprises a divider, and the rotating disc 310 is connected to the divider. The divider is in driving connection with the upper rotating shaft 361, for example, through a belt wheel. Each cam mechanism 363 comprises a cam 364 arranged at the upper rotating shaft 361 or the lower rotating shaft 362, and a connecting rod 365 connected to the cam 364. The cams 364 of the different cam mechanisms 363 are different, for example, the diameters of the cams 364 are different or the connecting rods 365 are different, so that the actions of the mechanisms driven by the different cam mechanisms 363 are different or the action times are different. The first moving mechanism 210 and the second clamp 220 of the feeding mechanism 200, the pressing plate 340, the third moving mechanism 510 of the pin straightening mechanism 500, the third clamp 610 of the capacitor detection mechanism 600, the fourth moving mechanism 710 of the pin cutting mechanism 700, and the seventh moving mechanism 910 of the discharging mechanism 900 are respectively connected to the ends of the connecting rods 365 of the different cam mechanisms 363. By using the above structure, one motor can drive two rotating discs and a plurality of moving mechanisms to work at the same time, which saves energy consumption, simplifies the structure and control software.

[0051] In some examples, the feeding mechanism 200 drives the opening and closing of the two second clamping plates of the second clamp 220 by means of the second swing lever. The end of the connecting rod 932 of one cam mechanism 930 is connected to the first sliding block, so as to drive the first sliding block to move towards or away from the second swing lever, thereby driving the opening and closing of the second clamp 220. The first moving mechanism 210 in the feeding mechanism 200 comprises a sliding rail and a second sliding block, and the second clamp 220 is connected to the second sliding block. The second sliding block is connected to the end of the connecting rod 364 of another cam mechanism 363. The cam 364 of the cam mechanism 363 can have a transversely curved groove on the circumferential surface, and one end of the connecting rod 365 moves in the groove, so that the end of the connecting rod 365 drives the second sliding block to move transversely.

[0052] In some examples, the support plates 420 of the pin opening mechanism 400, the side modules 522 of the pin straightening mold 520, the edge knives 724 of the pin cutting mechanism 700, the sixth moving mechanism 330 connected with the first clamps 320, and the push rod 950 are respectively driven by independent air cylinders.

[0053] In some examples, the first clamps 320 are eight and arranged circumferentially along the turntable 310. When one first clamp 320 is located at the feeding station 311, the pin opening station 312, the pin straightening station 313, the capacitance detection station 314, the pin cutting station 315, the shooting station 316, and the discharging station 317 each have one first clamp 320. The plurality of first clamps 320 respectively complete corresponding processes at the corresponding stations, thereby improving production efficiency.

[0054] Finally, it should be emphasized that the above description is only the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A device for trimming and cutting feet of capacitors, characterized by The device comprises a feeding mechanism, a rotating transmission mechanism, a pin opening mechanism, a pin straightening mechanism, a capacitor detection mechanism, a pin cutting mechanism, a shooting mechanism and a discharging mechanism. The rotating transmission mechanism comprises a rotating disc and at least one first clamp arranged on the rotating disc. The rotating disc is capable of rotating and driving the first clamp to sequentially pass through a feeding station, a pin opening station, a pin straightening station, a capacitor detection station, a pin cutting station, a shooting station and a discharging station within one rotation of the rotating disc. The first clamp is used for loosening or clamping the shell of the capacitor. The feeding mechanism is used for moving the capacitor to the feeding station. The pin opening mechanism cooperates with the pin opening station and is used for opening the pin of the capacitor. The pin straightening mechanism cooperates with the pin straightening station and is used for straightening the pin. The capacitor detection mechanism cooperates with the capacitor detection station and is used for detecting the capacitor value between the two pins. The pin cutting mechanism cooperates with the pin cutting station and is used for cutting the pin. The shooting mechanism is directed towards the shooting station and is used for shooting the pin. The discharging mechanism cooperates with the discharging station and is used for overturning and taking out the capacitor.

2. The device according to claim 1, wherein The feeding mechanism comprises a first moving mechanism and a second clamp. The second clamp is used for clamping or loosening the capacitor. The second clamp is connected to the first moving mechanism. The first moving mechanism is used for driving the second clamp to approach or move away from the feeding station. When the second clamp approaches the feeding station, the shell of the capacitor extends into the first clamp.

3. The device according to claim 2, wherein The pin opening mechanism comprises a second moving mechanism and two supporting plates. The supporting plates are connected to the second moving mechanism. The second moving mechanism is used for driving the supporting plates to approach or move away from the pin opening station. The two supporting plates can approach or move away from each other.

4. The device according to claim 3, wherein The pin straightening mechanism comprises a third moving mechanism and a mold. The mold is connected to the third moving mechanism. The third moving mechanism is used for driving the mold to approach or move away from the pin straightening station. The mold comprises a middle module and two side modules arranged on both sides of the middle module. The side modules can approach or move away from the middle module.

5. The device according to claim 4, wherein The capacitor detection mechanism comprises a third clamp and a capacitor tester. The third clamp is used for clamping or loosening the pin of the capacitor. The capacitor tester comprises two groups of electric contact terminals arranged on the third clamp and used for contacting the two pins respectively, and a capacitor tester main body connected to the electric contact terminals.

6. The device according to claim 5, wherein The pin cutting mechanism comprises a fourth moving mechanism and a cutter connected to the fourth moving mechanism, the fourth moving mechanism being used to drive the cutter to move between a first position on one side of a plane where the two pins of the capacitor are located and a second position where the two pins of the capacitor are located in the cutter; the cutter comprises a middle cutter and side cutters located on both sides of the middle cutter, the side cutters being capable of approaching or moving away from the middle cutter, when the side cutters approach the middle cutter, the side cutters are in contact with a first end surface of the middle cutter, a second end surface of the middle cutter opposite to the first end surface being used to contact a shell of the capacitor between the two pins; The middle cutter is replaceable, the middle cutter comprises a plurality of middle cutters with different distances between the first end surface and the second end surface; the pin cutting mechanism further comprises a fifth moving mechanism, the fourth moving mechanism being connected to the fifth moving mechanism, the fifth moving mechanism being used to drive the fourth moving mechanism to move parallel to the extension direction of the pins; The rotation transmission mechanism further comprises a sixth moving mechanism, the sixth moving mechanism being connected to the rotating disc, the first clamp being connected to the sixth moving mechanism, the sixth moving mechanism being used to drive the first clamp to move close to or away from the axis of the rotating disc; when the first clamp is located in the pin cutting station and the first clamp is away from the axis of the rotating disc, the shell between the two pins of the capacitor is in contact with the middle cutter; when the first clamp is located in the pin straightening station, the sixth moving mechanism drives the first clamp to move away from the axis of the rotating disc, the shell of the capacitor between the two pins of the capacitor is in contact with the middle module; The pin cutting mechanism further comprises a pin cutting material collecting mechanism and a blowing mechanism, the pin cutting material collecting mechanism being arranged on one side of the cutter, the blowing mechanism being used to blow the pin cutting material cut by the cutter to the pin cutting material collecting mechanism.

7. The device according to claim 6, wherein The shooting mechanism comprises a camera and a background plate, the camera and the background plate being oppositely arranged along a direction perpendicular to the plane where the two pins of the capacitor are located.

8. The device according to claim 7, wherein The feeding mechanism comprises a seventh moving mechanism, a rotating block, a fourth clamp and a collecting groove, wherein the collecting groove is arranged below the feeding station; the seventh moving mechanism comprises a first slider, a second slider, a connecting block, a first track and a second track, the first track is a linear track, the first slider is matched with the first track, the second track comprises an arc-shaped track which is protruded away from the first track, the second slider is matched with the second track, the rotating block is rotatably connected to the first slider, the connecting block is connected to the second slider at a first end, the connecting block is fixedly connected to the rotating block at a second end, and the first slider moves to drive the second slider to move; when the rotating block approaches the feeding station, the pin of the capacitor is inserted into the fourth clamp; when the rotating block passes through the arc-shaped track, the fourth clamp is turned over by 180°; when the rotating block approaches the collecting groove, the end surface of the shell of the capacitor clamped by the fourth clamp away from the pin is in contact with the collecting groove; The feeding mechanism further comprises a pushing rod which is capable of moving along the collecting groove, and the pushing rod is used to push the capacitor in the collecting groove.

9. The device according to claim 8, wherein The capacitor foot finishing and cutting device further comprises a waste collecting mechanism; the rotating disc is capable of driving the first clamp to pass through the last position after the feeding station, and the last position is a waste abandoning station, and the waste collecting mechanism is arranged below the waste abandoning station; The first clamp comprises two clamping plates which are capable of moving relative to each other and a swing rod which is connected to at least one of the clamping plates, and the swing rod is closer to the shaft center of the rotating disc relative to the clamping plates; the capacitor foot finishing and cutting device further comprises a pressing plate which is capable of moving close to or away from the rotating disc, the pressing plate is located outside the swing rod when the first clamp is located at the feeding station or the waste abandoning station, and the swing rod swings to make the two clamping plates move away from each other when the pressing plate approaches the rotating disc; The capacitor foot finishing and cutting device further comprises a driving member which is arranged at the feeding station, and the driving member is used to drive the first clamp at the feeding station to loosen the shell of the capacitor; The capacitor foot finishing and cutting device further comprises a power system, wherein the power system comprises a main motor, an upper rotating shaft, a lower rotating shaft and a plurality of different cam mechanisms, the main motor is in transmission connection with the lower rotating shaft, and the lower rotating shaft is in transmission connection with the upper rotating shaft; the rotating transmission mechanism further comprises a divider, the rotating disc is connected to the divider, and the divider is in transmission connection with the upper rotating shaft; each cam mechanism comprises a cam which is arranged at the upper rotating shaft or the lower rotating shaft and a connecting rod which is connected to the cam; the first moving mechanism, the second clamp, the pressing plate, the second moving mechanism, the third moving mechanism, the third clamp, the fourth moving mechanism and the seventh moving mechanism are respectively connected to the end of the connecting rod of one cam mechanism; The sixth moving mechanism, the supporting plate, the side module and the edge cutter are respectively connected to a pneumatic cylinder.

10. The device according to any one of claims 1 to 9, wherein The first clamps are eight and are arranged circumferentially along the rotary disc. When one of the first clamps is located at the feeding station, the pin opening station, the pin straightening station, the capacitor detecting station, the pin cutting station, the photographing station and the discharging station have one first clamp respectively.