Calibration device based on parallel seal welding

Abstract

The utility model relates to a calibration device based on parallel seal welding, and belongs to the technical field of seal welding equipment. The automatic welding machine comprises a machine frame, a material taking and feeding mechanism, a sealing and welding mechanism, a feeding mechanism, a calibration mechanism and a welding position adjusting mechanism. The material taking and feeding mechanism is responsible for sucking and conveying a device to be sealed and welded from the feeding mechanism, the sealing and welding mechanism carries out sealing and welding operation, the calibration mechanism is arranged between the feeding mechanism and the welding position adjusting mechanism, and the calibration mechanism is used for transverse and longitudinal adjustment and angle adjustment of the device to be sealed and welded in a horizontal plane; and the welding position adjusting mechanism is used for adjusting the welding position of the device to be sealed and welded below the sealing and welding mechanism. According to the utility model, through cooperative operation of all the mechanisms, efficient and accurate calibration and seal welding of a device to be sealed and welded are realized, and the welding quality and the production efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of sealing and welding equipment, and in particular to a calibration device based on parallel sealing and welding. Background Technology

[0002] With the development of resistance welding technology, parallel sealing welding technology has emerged. This technology utilizes two circular roller electrodes to press the components to be sealed, and the welding current generates a large amount of heat at the contact point, causing it to melt and form a series of weld points. Therefore, parallel sealing welding machines achieve a highly efficient and stable welding process by precisely controlling the welding current and the pressure of the roller electrodes.

[0003] However, in related technologies, additional limiting tools are often required at the feeding position of the device to be sealed. Otherwise, when the device is transferred from the feeding position to the sealing position, it is easy to find that the position to be welded on the device does not match the sealing position of the sealing mechanism, which requires manual intervention and the welding quality is unstable. Utility Model Content

[0004] In response to the shortcomings of the existing production technology, the applicant provides a calibration device based on parallel sealing welding, which adjusts the orientation and angle of the device to be sealed before entering the sealing welding position, thereby ensuring high welding accuracy of the device to be sealed.

[0005] The technical solution adopted in this utility model is as follows: A calibration device based on parallel sealing welding, comprising:

[0006] A frame, the frame including support legs, a top mounting surface provided on the top of the support legs, and a side mounting surface provided on the side of the support legs;

[0007] The material feeding mechanism is installed on the top assembly surface of the frame and is used to pick up the components to be sealed and convey them to the sealing position.

[0008] A sealing welding mechanism is installed on the side mounting surface of the frame and is used to perform sealing welding operations on the devices to be sealed.

[0009] The feeding mechanism, located in front of the calibration mechanism, is used to place the components to be sealed for the feeding mechanism to pick up;

[0010] The calibration mechanism, located between the feeding mechanism and the welding position adjustment mechanism, is used to adjust the orientation and angle of the components to be welded.

[0011] The welding position adjustment mechanism is located after the calibration mechanism and below the sealing welding mechanism. It is used to adjust the welding position of the device to be sealed below the sealing welding mechanism and to perform welding operations on the welding position adjustment mechanism through the sealing welding mechanism.

[0012] As a further improvement to the above technical solution:

[0013] In one embodiment, the calibration mechanism includes a support frame on which a first calibration component, a second calibration component, and a rotation calibration component are sequentially arranged. The first calibration component is used for lateral adjustment of the device to be sealed in a horizontal plane, the second calibration component is used for longitudinal adjustment of the device to be sealed in a horizontal plane, and the rotation calibration component is used for angular adjustment of the device to be sealed in a horizontal plane.

[0014] In one embodiment, the first calibration component includes a first calibration drive for driving a first calibration slider to move along the length direction of a first calibration slide rail; a second calibration component is disposed on top of the second calibration slider; the second calibration component includes a second calibration drive for driving a second calibration slider to move along the length direction of a second calibration slide rail; a rotation calibration component is disposed on top of the second calibration slider; the rotation calibration component includes a rotation drive for driving a rotary table to rotate.

[0015] In one embodiment, a reinforcing support leg is added to the middle of the frame to enhance structural stability.

[0016] In one embodiment, the material feeding mechanism includes a material feeding slide rail fixed to the top of the frame, a material feeding slider installed on the material feeding slide rail, a first mounting base fixed to the top of the material feeding slider, a lifting drive component disposed inside the first mounting base, a second mounting base fixed to the output end of the lifting drive component, and a suction nozzle for picking up the device to be sealed and soldered disposed on the second mounting base.

[0017] In one embodiment, the feeding mechanism includes a feeding frame, on which a feeding drive is provided. The output end of the feeding drive is connected to and fixed to the bottom surface of the feeding fixture, and the output end of the feeding drive drives the feeding fixture to move along the length direction of the feeding drive.

[0018] In one embodiment, the welding position adjustment mechanism includes a first adjustment drive, the output end of which is provided with a first adjustment slider, a third mounting base is fixed on the first adjustment slider, a second adjustment drive is mounted on the third mounting base, the output end of the second adjustment drive is provided with a second adjustment slider, and a sealing welding platform is fixedly mounted on the second adjustment slider.

[0019] In one embodiment, the sealing welding mechanism includes two independent linear modules, on which a first welding fixture and a second welding fixture are respectively arranged. A first sealing welding copper wheel is provided at the welding end of the first welding fixture, and a second sealing welding copper wheel is provided at the welding end of the second welding fixture.

[0020] The beneficial effects of this utility model are as follows:

[0021] This utility model has a compact structure and is easy to operate. Through the first calibration component, the second calibration component and the rotary calibration component of the calibration mechanism, the horizontal, vertical and angular adjustment of the device to be sealed and welded in the horizontal plane can be realized, ensuring that the device is in the correct position before sealing and welding, which greatly improves the welding accuracy.

[0022] This utility model also has the following advantages:

[0023] (1) This utility model achieves automatic feeding, conveying and sealing of the device to be sealed by using the material feeding mechanism, the material feeding mechanism and the sealing welding mechanism in combination, thereby reducing manual intervention and improving production efficiency;

[0024] (2) By adding a reinforcing support leg in the middle of the frame, the structural stability of the entire device is enhanced, ensuring the stability and reliability of each mechanism when operating at high speed.

[0025] (3) The present invention can adjust the welding position of the device to be sealed according to actual needs through the welding position adjustment mechanism, thereby increasing the flexibility and applicability of the device. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0027] Figure 2 This is a schematic diagram of the frame structure of this utility model.

[0028] Figure 3 This is a schematic diagram of the material feeding mechanism of this utility model.

[0029] Figure 4 This is a schematic diagram of the feeding mechanism of this utility model.

[0030] Figure 5 This is a schematic diagram of the calibration mechanism of this utility model.

[0031] Figure 6 This is a schematic diagram of the welding position adjustment mechanism of this utility model.

[0032] Figure 7 This is a schematic diagram of the sealing and welding mechanism of this utility model.

[0033] The components include: 1. Frame; 2. Material feeding mechanism; 3. Loading mechanism; 4. Calibration mechanism; 5. Welding position adjustment mechanism; 6. Sealing and welding mechanism.

[0034] 101. Support leg; 102. Top mounting surface; 103. Side mounting surface; 104. Reinforced support leg;

[0035] 201. Material feeding slide rail; 202. Material feeding slider; 203. First mounting base; 204. Lifting drive component; 205. Second mounting base; 206. Suction nozzle

[0036] 301. Loading frame; 302. Loading drive unit; 303. Loading fixture;

[0037] 401. Support frame; 402. First calibration assembly; 403. Second calibration assembly; 404. Rotation calibration assembly;

[0038] 4021, First calibration drive component; 4022, First calibration slide rail; 4023, First calibration slider;

[0039] 4031, Second calibration drive; 4032, Second calibration slide rail; 4033, Second calibration slider;

[0040] 4041. Rotary drive component; 4042. Rotary table;

[0041] 501. First adjustment drive component; 502. First adjustment slider; 503. Third mounting base; 504. Second adjustment drive component; 505. Second adjustment slider; 506. Sealing platform;

[0042] 601. Dual independent linear modules; 602. First welding fixture; 603. Second welding fixture; 604. First sealing copper wheel; 605. Second sealing copper wheel. Detailed Implementation

[0043] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0044] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0045] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0046] When using the terms “including,” “having,” and “comprising” as described herein, another component may be added unless explicitly qualifying terms such as “only,” “consisting of,” etc. are used. Unless otherwise stated, singular terms may include plural forms and should not be construed as having a quantity of one.

[0047] It should be understood that although the terms "first," "second," etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used only to distinguish one element from another. For example, without departing from the scope of this invention, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element.

[0048] Furthermore, the accompanying drawings are not drawn to a 1:1 scale, and the relative dimensions of the components are shown in the drawings only as examples and not necessarily to actual scale.

[0049] like Figures 1 to 7 The accompanying drawing shows a schematic diagram of the structure of a calibration device based on parallel sealing in one embodiment of the present invention; for ease of description, the drawing only shows the structure related to the embodiment of the present invention.

[0050] In this embodiment, a calibration device based on parallel sealing welding is provided, including a frame 1, a material feeding mechanism 2, a sealing welding mechanism 6, a loading mechanism 3, a calibration mechanism 4, and a welding position adjustment mechanism 5.

[0051] like Figure 2 As shown, in this embodiment, the frame 1 serves as a support structure, including support legs 101. A top mounting surface 102 is provided on the top of the support legs 101 for mounting components such as the material feeding mechanism 2. A side mounting surface 103 is provided on the side of the support legs 101 for mounting the sealing welding mechanism 6. In addition, to enhance structural stability, a reinforcing support leg 104 is added to the middle of the frame 1.

[0052] like Figure 3 As shown, in this embodiment, the material feeding mechanism 2 is installed on the top mounting surface 102 of the frame 1. Specifically, it includes a material feeding slide rail 201 fixed to the top of the frame 1, and a material feeding slider 202 is installed on the material feeding slide rail 201. A first mounting base 203 is fixed to the top of the material feeding slider 202, and a lifting drive component 204 is provided inside the first mounting base 203. A second mounting base 205 is fixed to the output end of the lifting drive component 204, and a suction nozzle 206 for picking up the device to be sealed is provided on the second mounting base 205. The material feeding mechanism 2 is responsible for picking up the device to be sealed from the feeding mechanism 3 and conveying it to the sealing position.

[0053] like Figure 4As shown, in this embodiment, the feeding mechanism 3 is set in front of the calibration mechanism 4 and is used to place the device to be sealed for the feeding mechanism 2 to pick up; further, the feeding mechanism 3 specifically includes a feeding frame 301, on which a feeding drive 302 is provided; the output end of the feeding drive 302 is connected to and fixed to the bottom surface of the feeding fixture 303, and the output end of the feeding drive 302 drives the feeding fixture 303 to move along the length direction of the feeding drive 302.

[0054] like Figure 5 As shown, in this embodiment, the calibration mechanism 4 is located between the feeding mechanism 3 and the welding position adjustment mechanism 5, and is used to adjust the orientation and angle of the device to be welded. Further, the calibration mechanism 4 includes a support frame 401, on which a first calibration component 402, a second calibration component 403, and a rotation calibration component 404 are sequentially arranged.

[0055] Furthermore, the first calibration component 402 includes a first calibration drive 4021 for driving the first calibration slider 4023 to move along the length direction of the first calibration slide rail 4022, thereby achieving lateral adjustment of the device to be sealed in the horizontal plane; the second calibration component 403 is disposed on top of the first calibration slider 4023 and includes a second calibration drive 4031 for driving the second calibration slider 4033 to move along the length direction of the second calibration slide rail 4032, thereby achieving longitudinal adjustment of the device to be sealed in the horizontal plane; the rotation calibration component 404 is disposed on top of the second calibration slider 4033 and includes a rotation drive 4041, which drives the rotary table 4042 to rotate, thereby achieving angular adjustment of the device to be sealed in the horizontal plane.

[0056] like Figure 6 As shown, in this embodiment, the welding position adjustment mechanism 5 is located after the calibration mechanism 4 and below the sealing welding mechanism 6, and is used to adjust the welding position of the device to be sealed below the sealing welding mechanism 6. The welding position adjustment mechanism 5 includes a first adjustment drive 501, and a first adjustment slider 502 is provided at the output end of the first adjustment drive 501. A third mounting base 503 is fixed on the first adjustment slider 502, and a second adjustment drive 504 is mounted on the third mounting base 503. A second adjustment slider 505 is provided at the output end of the second adjustment drive 504, and a sealing welding platform 506 is fixedly mounted on the second adjustment slider 505. The device to be sealed is placed on the sealing welding platform 506, and the welding position of the device to be sealed below the sealing welding mechanism 6 is adjusted by the coordinated action of the first adjustment drive 501 and the second adjustment drive 504, and the welding operation is performed on the welding position adjustment mechanism 5 by the sealing welding mechanism 6.

[0057] like Figure 7As shown, in this embodiment, the sealing welding mechanism 6 is mounted on the side mounting surface 103 of the frame 1, and includes dual independent linear modules 601. A first welding fixture 602 and a second welding fixture 603 are respectively arranged on the dual independent linear modules 601. A first sealing welding copper wheel 604 is provided at the welding end of the first welding fixture 602, and a second sealing welding copper wheel 605 is provided at the welding end of the second welding fixture 603. The sealing welding mechanism 6 is used to perform sealing welding operations on the device to be sealed.

[0058] In practical application, the working method of this utility model is as follows:

[0059] The material feeding mechanism 2 picks up the device to be sealed and places it on the calibration mechanism 4 after the feeding mechanism 3 picks it up. The calibration mechanism 4 adjusts the orientation and angle of the device to be sealed and then picks it up again through the material feeding mechanism 2 and places it on the welding position adjustment mechanism 5. The welding position adjustment mechanism 5 adjusts the position of the device to be sealed and places it below the sealing and welding mechanism 6, and then the sealing and welding mechanism 6 performs the welding operation on the device to be sealed and welded.

[0060] The present invention has a reasonable structure and simple operation. By adding a calibration mechanism 4 between the feeding mechanism 3 and the welding position adjustment mechanism 5, and through the first calibration component 402, the second calibration component 403 and the rotation calibration component 404, the horizontal, vertical and angular adjustment of the device to be sealed in the horizontal plane can be realized, ensuring that the device is facing the correct position before sealing and welding, which greatly improves the welding accuracy.

[0061] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0062] The embodiments described above merely illustrate the implementation of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A calibration device based on parallel seal welding, characterized in that, The utility model relates to a welding device for electronic components, which comprises: a rack (1) comprising support feet (101), a top assembly surface (102) arranged on the top of the support feet (101), and a side assembly surface (103) arranged on the side of the support feet (101); a material taking and feeding mechanism (2) mounted on the top assembly surface (102) of the rack (1) for sucking and conveying electronic components to be welded to a welding position; a welding mechanism (6) mounted on the side assembly surface (103) of the rack (1) for welding electronic components to be welded; an upper feeding mechanism (3) arranged in front of a calibration mechanism (4) for placing electronic components to be welded for the material taking and feeding mechanism (2) to suck; the calibration mechanism (4) is located between the upper feeding mechanism (3) and a welding position adjusting mechanism (5) for adjusting the orientation and angle of electronic components to be welded; the welding position adjusting mechanism (5) is arranged behind the calibration mechanism (4) and below the welding mechanism (6) for adjusting the welding position of electronic components to be welded below the welding mechanism (6) and performing welding work on the welding position adjusting mechanism (5) through the welding mechanism (6).

2. The parallel seal based calibration device of claim 1, wherein, The calibration mechanism (4) comprises a support frame (401) on which a first calibration assembly (402), a second calibration assembly (403), and a rotating calibration assembly (404) are arranged in sequence, the first calibration assembly (402) is used for lateral adjustment of electronic components to be welded in a horizontal plane, the second calibration assembly (403) is used for longitudinal adjustment of electronic components to be welded in a horizontal plane, and the rotating calibration assembly (404) is used for angle adjustment of electronic components to be welded in a horizontal plane.

3. The parallel seal based calibration device of claim 2, wherein, The first calibration assembly (402) comprises a first calibration driving member (4021) for driving a first calibration sliding block (4023) to move along the length direction of a first calibration sliding rail (4022); the second calibration assembly (403) is arranged on the top of the first calibration sliding block (4023); the second calibration assembly (403) comprises a second calibration driving member (4031) for driving a second calibration sliding block (4033) to move along the length direction of a second calibration sliding rail (4032); and the rotating calibration assembly (404) is arranged on the top of the second calibration sliding block (4033); the rotating calibration assembly (404) comprises a rotating driving member (4041) for driving a rotating table (4042) to rotate.

4. The parallel seal based calibration device of claim 1, wherein, A reinforcing support foot (104) is additionally arranged at the middle position of the whole rack (1) for reinforcing the structural stability.

5. The parallel seal based calibration device of claim 1, wherein, The material taking and feeding mechanism (2) comprises a material taking and feeding slide rail (201) fixed on the top of the frame (1), a material taking and feeding slide block (202) is installed on the material taking and feeding slide rail (201) in a matched mode, the top of the material taking and feeding slide block (202) is fixed with a first mounting base (203), the first mounting base (203) is provided with a lifting driving element (204), the output end of the lifting driving element (204) is fixed with a second mounting base (205), and a material suction nozzle (206) for sucking the device to be sealed and welded is arranged on the second mounting base (205).

6. The parallel seal based calibration device of claim 1, wherein, The feeding mechanism (3) comprises a feeding frame (301), a feeding driving element (302) is arranged on the feeding frame (301), the output end of the feeding driving element (302) is connected with and fixed on the bottom surface of a feeding tool (303), and the output end of the feeding driving element (302) drives the feeding tool (303) to displace along the length direction of the feeding driving element (302).

7. The parallel seal based calibration device of claim 1, wherein, The welding position adjusting mechanism (5) comprises a first adjusting driving element (501), the output end of the first adjusting driving element (501) is provided with a first adjusting slide block (502), the third mounting base (503) is fixed on the first adjusting slide block (502), the second adjusting driving element (504) is assembled on the third mounting base (503), the output end of the second adjusting driving element (504) is provided with a second adjusting slide block (505), and the sealing and welding platform (506) is fixedly assembled on the second adjusting slide block (505).

8. The parallel seal based calibration device of claim 1, wherein, The sealing and welding mechanism (6) comprises a double independent linear module (601), the first welding tool (602) and the second welding tool (603) are arranged on the double independent linear module (601) respectively, the first sealing and welding copper wheel (604) is arranged on the welding end of the first welding tool (602), and the second sealing and welding copper wheel (605) is arranged on the welding end of the second welding tool (603).

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