Single-head radish strip machine

Abstract

The utility model relates to a single-head radish strip machine, and aims to efficiently and safely cut a radish into two strip-shaped structures of which the tops are kept connected so as to meet the requirements of hanging and airing. The equipment mainly comprises a supporting frame, a limiting mechanism, a clamping and rolling mechanism, a cutter mechanism and a transmission mechanism. The limiting mechanism is matched with a spring through a sliding rod to guide radishes to enter; the clamping rolling mechanism adopts concave rollers which are symmetrically arranged, is driven by a direct current motor and ensures stable movement through a synchronous movement assembly; the cutter mechanism comprises a transverse cutter and a longitudinal cutter, and a cross-shaped cutting structure is formed to accurately cut radishes. The transmission mechanism achieves power transmission through a gear and rack system. During operation, after being guided in through the inlet baffle, radishes are driven by the concave rollers to be downwards and synchronously unfolded, cutting is completed through the cross-shaped cutting structure, and finally a four-strip-shaped structure with the tops connected is formed. By means of the design, the problems that traditional manual cutting is high in labor intensity and low in efficiency, and potential safety hazards exist are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to vegetable processing equipment, concretely is a single head carrot strip machine, mainly suitable for keeping the integrity of the top of carrot body after cutting. BACKGROUND

[0002] In the current food processing field, processing carrots into strips and drying is an important step for making pickles and other various foods. This process usually includes two key steps: first, fresh carrots need to be cut into strips; second, the cut carrot strips are hung on a thin rope for natural airing until dry. In order to meet the needs of hanging and airing, the carrot body needs to be processed into a long strip, and the top of the carrot body needs to be kept connected and complete.

[0003] However, it is difficult to achieve this special shape processing technology, and the existing processing method still relies on manual cutting. This method not only has high labor intensity and low efficiency, but also has great safety hazards. In addition, due to the slow speed of manual cutting, the carrots often cannot be dried in time, resulting in rotting and mildewing.

[0004] Based on the above background, there is an urgent need for a new carrot strip cutting machine. The device should have the characteristics of low cost, simple structure, convenient operation, time and labor saving, and safety and high efficiency, in order to effectively solve the problems existing in traditional manual cutting and meet the requirements of modern agricultural production and market demand. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a single head carrot strip machine, which aims to efficiently and safely cut carrot body into strips while ensuring that the top of the cut carrot body remains connected and complete.

[0006] The utility model is realized through the following technical solutions: a single head carrot strip machine, the technical key points of which are: including a support frame, a limiting mechanism, a clamping and rolling mechanism, a cutter mechanism and a transmission mechanism arranged on the upper part of the support frame respectively;

[0007] The limiting mechanism includes two slide rods one symmetrically arranged on the left and right sides, which are fixedly connected with the support frame through fixed blocks one; two sliding cross beams are slidingly arranged between the two slide rods one, which are slidingly connected with the slide rods through the sliding blocks one fixedly arranged on the lower part thereof; the spring one is fixedly connected between the sliding block one and the fixed block one and sleeved on the slide rod one;

[0008] The clamping and rolling mechanism comprises two symmetrical slide rods two fixedly connected with the support frame through fixed blocks two, two symmetrical slide concave plates slidingly arranged between the two slide rods two, the slide concave plates being slidingly connected with the slide rods two through slide blocks two fixedly arranged on the upper portions of the slide concave plates, springs two fixedly connected between the slide blocks two and the fixed blocks two and sleeved on the slide rods two, roller shafts arranged on the lower portions of the slide concave plates and connected with the slide concave plates through bearing seats, and concave rollers fixedly arranged on the roller shafts.

[0009] The cutter mechanism comprises a support plate fixedly arranged on the support frame, a fixed cutter plate and a movable cutter plate assembly arranged on the left and right sides of the lower portion of the support plate, the fixed cutter plate being fixedly connected with the support plate through a connecting column, the movable cutter plate assembly comprising two symmetrical slide rods three fixedly connected with the support plate through fixed blocks three, and a movable cutter plate slidingly arranged between the two slide rods three and slidingly connected with the slide rods three through slide blocks three fixedly arranged on the upper portions of the movable cutter plate, a horizontal cutter seat fixedly arranged on the movable cutter plate, a horizontal cutter fixedly arranged on the horizontal cutter seat, and a horizontal cutter clamping groove arranged on the fixed cutter plate and corresponding to the horizontal cutter, and a vertical cutter arranged on the lower portion of the support plate and fixedly connected with the support frame through a vertical cutter seat.

[0010] The transmission mechanism comprises a DC motor, two symmetrical driven shafts one and two and a driving shaft three arranged on the left and right sides of the support frame, the driven shafts one and two and the driving shaft three being fixedly connected with the support frame through transmission bearing seats, the driven shafts one and two being respectively provided with mutually matched driven gears, and a rack arranged between the driving shaft one on one side, the roller shaft and the driving shaft three, and the two driving shafts two for transmission.

[0011] Further, two inlet baffles are symmetrically arranged on the middle portions of the two slide beams, and the upper portions of the two inlet baffles are V-shaped.

[0012] Further, the clamping and rolling mechanism further comprises two synchronous motion assemblies arranged on the front and rear sides of the support frame, the two synchronous motion assemblies being arranged in opposite directions, the synchronous motion assembly comprising a balance bearing seat fixedly connected with the support frame, a balance shaft in transmission connection with the balance bearing seat, a balance gear fixedly arranged on the balance shaft, and a balance column fixedly connected with the support frame, and a balance rack hingedly connected between the balance column and the slide concave plate on the farther side, the balance rack being in transmission cooperation with the balance gear on the balance shaft.

[0013] Further, universal wheels are arranged at the four corner positions of the bottom of the support frame.

[0014] Further, a battery is arranged on the lower portion of the support frame.

[0015] Further, the middle section of the concave roller is provided with an arc-shaped concave structure, and a strip-shaped groove is arranged at the circumferential interval of the concave roller.

[0016] Compared with the prior art, the device has the advantages and characteristics of:

[0017] Efficiency and safety: The device is driven by a direct current motor and realizes automatic operation through a carefully designed transmission mechanism, greatly improving the work efficiency of radish strip cutting and avoiding potential safety hazards that may occur in the traditional manual cutting process. Compared with manual cutting, the device can quickly complete the cutting process while ensuring the integrity of the radish top connection. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a schematic view of the overall structure of the device;

[0019] Figure 2 is a schematic view of the structure of the support frame and the limiting mechanism in the device;

[0020] Figure 3 is a schematic view of the structure of the support frame and the clamping and rolling mechanism in the device;

[0021] Figure 4 is a schematic view of the structure of the cutting knife mechanism in the device;

[0022] Figure 5 is a schematic view of the structure of the support frame and the transmission mechanism in the device;

[0023] Figure 6 is a schematic view of the structure of the radish after processing in the device.

[0024] The sequence number of the main parts in the figure is explained as follows: 1, support frame; 2, limiting mechanism; 201, fixed block one; 202, sliding rod one; 203, sliding block one; 204, sliding crossbeam; 205, inlet baffle; 206, spring one; 3, clamping and rolling mechanism; 301, fixed block two; 302, sliding rod two; 304, spring two; 305, sliding block two; 306, sliding concave plate; 307, bearing seat; 308, roller shaft; 309, concave roller; 310, balance bearing seat; 311, balance gear; 312, balance column; 313, balance rack; 4, cutter mechanism; 401, support plate; 402, fixed block three; 403, sliding rod three; 404, sliding block three; 405, moving cutter plate; 406, transverse cutter seat; 407, transverse cutter; 408, fixed cutter plate; 409, connecting column; 410, transverse cutter clamping groove; 412, longitudinal cutter seat; 413, longitudinal cutter; 5, transmission mechanism; 501, DC motor; 502, driven shaft one; 503, driven shaft two; 504, driven shaft three; 505, driven gear; 506, rack; 507, transmission bearing seat; 6, battery; 7, universal wheel.

[0025] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor, and the other drawings obtained are within the protection scope required by the present application. DETAILED DESCRIPTION

[0026] The content of the present application will be described in detail below in combination with Figures 1-6 EMBODIMENT

[0027] The single-head carrot slicer, wherein: it comprises a support frame 1, a limiting mechanism 2, a clamping and rolling mechanism 3, a cutter mechanism 4 and a transmission mechanism 5 which are arranged on the upper part of the support frame respectively;

[0028] The limiting mechanism comprises two sliding rods one 202 which are symmetrically arranged on the left and right sides, and the sliding rods one are fixedly connected with the support frame through fixed blocks one 201; two sliding crossbeams 204 are slidingly arranged between the two sliding rods one, and the sliding crossbeams are slidingly connected with the sliding rods through sliding blocks one 203 which are fixedly arranged at the lower part of the sliding crossbeams; a spring one 206 is fixedly connected between the sliding block one and the fixed block one and is sleeved on the sliding rod one; in order to facilitate the entry of carrots, an inlet baffle 205 is symmetrically arranged in the middle of the two sliding crossbeams, and the upper part thereof is designed in a V shape so as to guide the different sizes of carrots to smoothly enter the cutting position.

[0029] ​The clamping and rolling mechanism comprises two symmetrical slide rods two 302 arranged on the front and back of the supporting frame, and the slide rods two are fixedly connected with the supporting frame through fixed blocks two 301; two symmetrical slide concave plates 306 are arranged between the two slide rods two and are slidably connected with the slide rods two through slide blocks two 305 fixedly arranged on the upper portions of the slide concave plates; spring two 304 is fixedly connected between the slide blocks two and the fixed blocks two and is sleeved on the slide rods two; roller shaft 308 is arranged on the lower portion of the slide concave plate and is connected with the slide concave plate through bearing seat 307; concave roller 309 is fixedly arranged on the roller shaft; in order to stably drive the radish body to move downward, the concave roller is made of rubber material, the middle segment of the concave roller is a concave structure with an arc, the concave structure can be replaced to adapt to radishes with different thicknesses, and strip-shaped grooves for increasing friction are arranged at intervals in the circumferential direction of the concave roller. In order to synchronously move the two concave rollers equidistantly to the two sides, the clamping and rolling mechanism further comprises a synchronous motion assembly arranged on the front and back of the supporting frame, and the two synchronous motion assemblies are arranged in opposite directions. The synchronous motion assembly comprises a balance bearing seat fixedly connected with the supporting frame, a balance shaft in transmission connection with the balance bearing seat, a balance gear fixedly arranged on the balance shaft, and a balance column fixedly connected with the supporting frame; a balance rack is hingedly connected between the balance column and the slide concave plate on the farther side, and the balance rack is in transmission cooperation with the balance gear on the balance shaft.

[0030] The cutter mechanism comprises a supporting plate 401 fixedly arranged on the supporting frame; a fixed cutter plate 408 and a movable cutter plate assembly are arranged on the left and right sides of the lower portion of the supporting plate respectively; the fixed cutter plate is fixedly connected with the supporting plate through connecting column 409; the movable cutter plate assembly comprises two symmetrical slide rods three 403 arranged on the front and back of the supporting plate, and the slide rods three are fixedly connected with the supporting plate through fixed blocks three 402; movable cutter plate 405 is slidably arranged between the slide rods three and is slidably connected with the slide rods three through slide blocks three 404 fixedly arranged on the upper portion of the movable cutter plate; horizontal cutter seat 406 is fixedly arranged on the movable cutter plate; horizontal cutter 407 is fixedly arranged on the horizontal cutter seat; horizontal cutter clamping groove 410 corresponding to the horizontal cutter is arranged on the fixed cutter plate, and the horizontal cutter can increase the stability of the horizontal cutter after being inserted into the horizontal cutter clamping groove, thereby avoiding being broken; longitudinal cutter 413 is further arranged on the lower portion of the supporting plate and is fixedly connected with the supporting plate through longitudinal cutter seat 412;

[0031] The transmission mechanism comprises a direct current motor 501, a driven shaft one 502, a driven shaft two 503 and a driven shaft three 504 symmetrically arranged on the left and right sides of the supporting frame; the driven shaft one, the driven shaft two and the driven shaft three are fixedly connected with the supporting frame through transmission bearing seats 507; a driven gear 502 is fixed on the driven shaft one and the driven shaft two respectively; a rack 506 for transmission is arranged between the transmission shaft of the direct current motor and the driven shaft one on one side, between the driven shaft one on one side, the roller shaft and the driven shaft three, and between the driven shaft two on two sides respectively; a driven gear matched with the rack is arranged on the transmission shaft of the direct current motor, the driven shaft one, the driven shaft two and the driven shaft three.

[0032] In order to facilitate the movement of the single-head carrot strip machine, universal wheels are arranged at the bottom four corner positions of the supporting frame.

[0033] Preferably, a battery is arranged at the lower part of the supporting frame for power supply of the direct current motor.

[0034] The processing flow of the utility model discloses:

[0035] Start the direct current motor, and the direct current motor drives the concave roller to rotate through the rack transmission of the transmission mechanism; the transmission mechanism drives the left concave roller to rotate forward and the right concave roller to rotate reversely; the carrot body is vertically placed into the inlet baffle, and the inlet baffle expands to the left and right sides with the entering of the carrot; when the carrot body contacts the concave roller, the concave roller drives the carrot body to move downward, and the concave roller expands to the left and right sides at the same time; the carrot body is cut by the cross-shaped cutter formed by the horizontal cutter and the vertical cutter when moving downward; when the carrot body is separated from the concave roller, the carrot body stops moving downward, and the carrot body is hung on the horizontal cutter and the vertical cutter at this time, and the cut carrot body forms a four-strip structure connected at the top; the movable cutter plate is manually moved to the right, so that the horizontal cutter is separated from the carrot body, the lower part of the carrot body is gripped to cut the carrot body again, and the carrot body is separated from the vertical cutter to complete the processing; the shape of the processed carrot body is as shown in Figure 6 The carrot body is divided into two halves, each half is a two-strip structure connected at the top, and the structure connected at the top is also called single-head structure, and the single-head structure is convenient for hanging and airing.

Claims

1. A single-end carrot peeler characterized by: It comprises a support frame, a limiting mechanism, a clamping and rolling mechanism, a cutter mechanism and a transmission mechanism arranged on the upper part of the support frame respectively; The limiting mechanism comprises two symmetrical slide rods one fixedly connected with the support frame through fixing blocks one, two slide beams slidingly arranged between the two slide rods one, the slide beams slidingly connected with the slide rods through the slide blocks one fixedly arranged on the lower part of the slide beams, and springs one fixedly connected between the slide blocks one and the fixing blocks one and sleeved on the slide rods one; The clamping and rolling mechanism comprises two symmetrical slide rods two fixedly connected with the support frame through fixing blocks two, two symmetrical slide concave plates slidingly arranged between the two slide rods two, the slide concave plates slidingly connected with the slide rods two through the slide blocks two fixedly arranged on the upper part of the slide concave plates, springs two fixedly connected between the slide blocks two and the fixing blocks two and sleeved on the slide rods two, roller shafts arranged on the lower part of the slide concave plates and connected with the slide concave plates through bearing seats, and concave rollers fixedly arranged on the roller shafts. The cutter mechanism comprises a support plate fixedly arranged on the support frame, a fixed cutter plate and a movable cutter plate assembly arranged on the left and right sides of the lower part of the support plate respectively, the fixed cutter plate fixedly connected with the support plate through a connecting column, the movable cutter plate assembly comprising two symmetrical slide rods three fixedly connected with the support plate through fixing blocks three, a movable cutter plate slidingly arranged between the two slide rods three, the movable cutter plate slidingly connected with the slide rods three through the slide blocks three fixedly arranged on the upper part of the movable cutter plate, a horizontal cutter seat fixedly arranged on the movable cutter plate, a horizontal cutter fixedly arranged on the horizontal cutter seat, and a horizontal cutter clamping groove arranged on the fixed cutter plate and corresponding to the horizontal cutter, and a vertical cutter arranged on the lower part of the support plate and fixedly connected with the support plate through a vertical cutter seat. The transmission mechanism comprises a DC motor, two symmetrical driven shafts one, two symmetrical driven shafts two and a driven shaft three arranged on the left and right sides of the support frame, the driven shafts one, two and three fixedly connected with the support frame through transmission bearing seats, two driven gears fixedly arranged on the driven shafts one and two and matched with each other, and a rack arranged between the driven shafts one and two, between the driven shafts two and three and between the driven shafts one and three for transmission.

2. The single-head carrot peeler as claimed in claim 1, characterized in that: Two inlet baffles are symmetrically arranged on the middle part of the two slide beams, and the upper parts of the two inlet baffles are V-shaped.

3. The single-head carrot peeler of claim 1, wherein: The clamping and rolling mechanism further comprises two synchronous motion assemblies arranged on the front and rear sides of the support frame, the two synchronous motion assemblies arranged in opposite directions, each comprising a balance bearing seat fixedly connected with the support frame, a balance shaft in transmission connection with the balance bearing seat, a balance gear fixedly arranged on the balance shaft, and a balance column fixedly connected with the support frame, and a balance rack hingedly connected between the balance column and the slide concave plate on the farther side, the balance rack in transmission cooperation with the balance gear on the balance shaft. ​ 4. The single-head carrot peeler of claim 1, wherein: Four universal wheels are arranged at the four corner positions of the bottom of the support frame.

5. The single-head carrot peeler of claim 1, wherein: A battery is arranged on the lower part of the support frame.

6. The single-head carrot peeler of claim 1, wherein: The middle section of the concave roller is a concave structure with an arc, and a strip-shaped groove is arranged at the circumferential interval of the concave roller.

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