Efficient equipment for vermicelli production and bowl filling

Abstract

The utility model relates to the field of food packaging, in particular to efficient equipment for vermicelli production and bowl filling, which comprises a box body, a material cutting groove is arranged at the top end of the box body, a first conveying belt is mounted on the material cutting groove, a guide roller is rotatably mounted in the material cutting groove and is positioned below one side of the first conveying belt, and a material cutting mechanism is mounted in the material cutting groove. According to the efficient equipment for vermicelli production and bowl filling, the structures such as the cutting mechanism and the movable material distribution plate are installed, vermicelli can be effectively cut, meanwhile, batch bowl filling can be conducted, the working efficiency is improved, and meanwhile the labor cost is reduced; meanwhile, cutting and bowl filling are conducted through a machine with the set revolution number, the gram number of vermicelli in a bowl can be more uniform, the consistency is improved, meanwhile, personnel pollution is reduced through mechanical operation, the sanitary quality of the vermicelli is improved, and therefore food safety is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of food packaging technology, specifically a high-efficiency device for packaging rice noodles into bowls. Background Technology

[0002] Vermicelli is a common food in China, a type of shredded food made from mung bean starch, sweet potato starch, etc., hence the name vermicelli. After the vermicelli is made, it needs to be cut and sold. Some vermicelli may be sold in bags, while others are sold in bowls. Currently, vermicelli is usually packaged in bowls manually. As sales increase, large-scale packaging requires more manpower, leading to higher labor costs. At the same time, manual operation is inefficient and cannot keep up with production. Furthermore, a large number of operators can easily compromise the hygiene of the vermicelli, thus reducing food safety. Therefore, a high-efficiency, low-cost vermicelli production and packaging equipment is proposed. Summary of the Invention

[0003] The main purpose of this utility model is to solve the above-mentioned existing technical problems and provide a high-efficiency equipment for producing and packaging rice noodles.

[0004] The specific solution of this utility model is as follows: a high-efficiency device for producing and packaging rice noodles, comprising a housing, a cutting groove at the top of the housing, a first conveyor belt mounted on the cutting groove, a guide roller rotatably mounted inside the cutting groove and located below one side of the first conveyor belt, a cutting mechanism mounted inside the cutting groove for cutting rice noodles falling from the first conveyor belt, a flow groove at the bottom of the cutting groove, a distributing groove connected below the flow groove, a movable distributing plate rotatably mounted inside the distributing groove and located below the flow groove, two first baffles at the top of the distributing groove and located on both sides of the movable distributing plate, a V-shaped guide plate mounted on the inner wall of the distributing groove, the guide plate located between the two first baffles and below the movable distributing plate, two first distributing cups rotatably mounted on the inner wall of the distributing groove, a first driving mechanism mounted on one end of each of the two first distributing cups, and the two first distributing cups respectively Located below the angle between the bottom of the first baffle and the guide plate, five second baffles are installed on the inner wall of the material distribution trough, with the second baffles positioned below the first material distribution cup. Four channels are formed between the second baffles, and a rotating drum is installed on the inner side of each channel. The rotating drum is equipped with a receiving plate and a rotating shaft. One end of the rotating shaft is rotatably connected to the material distribution trough, and the other end is connected to a first motor. A second material distribution cup is installed below the rotating drum. Both the second and first material distribution cups are open at both ends and hollow inside. A second conveyor belt is installed at the bottom of the box, positioned below the second material distribution cup. A second drive mechanism is installed inside the box. The first drive mechanism is used to adjust the angle of the movable material distribution plate and the first material distribution cup, and the second drive mechanism is used to drive the guide roller and the cutting mechanism. A controller is installed inside the box, and the second drive mechanism, the first drive mechanism, the second conveyor belt, and the first motor are all connected to the controller.

[0005] According to the above technical solution, the vermicelli is cut into strips by the cutting mechanism and dropped into the flow channel. Then, it is guided to the two guide plates by the movable material distribution plate and finally falls into the first material distribution cup. The first material distribution cup guides the vermicelli to the channel and finally drops onto the receiving plate of the rotating drum. The vermicelli is then poured into the bowl on the second conveyor belt below, which greatly improves the effect of filling the bowl with vermicelli.

[0006] Furthermore, the cutting mechanism includes a partition plate located below the guide roller, and a rotating blade is rotatably installed in the cutting groove. When the rotating blade rotates, it squeezes against the partition plate, causing the vermicelli to be cut.

[0007] According to the above technical solution, the rice noodles are cut by rotating the blade and pressing it against the separator plate.

[0008] Furthermore, the first drive mechanism includes three sets of second motors, the output ends of which are respectively connected to two first dispensing cups and a movable dispensing plate, and all three sets of second motors are connected to a controller.

[0009] According to the above technical solution, the second motor and the controller are connected to drive the movable plate and the first dispensing cup, so that after the vermicelli is poured into the channel on one side, it is flipped and poured into the channel on the other side.

[0010] Furthermore, the second drive mechanism includes a third motor, the output end of which is connected to a first pulley, the other end of which is connected to a rotating blade, a belt fitted on the surface of the first pulley, one end of the guide roller being connected to a second pulley, the end of the belt away from the first pulley being connected to the second pulley for transmission, and the third motor being connected to a controller.

[0011] According to the above technical solution, the first pulley and the rotating blade are driven by the third motor to complete the cutting of vermicelli. At the same time, the first pulley drives the second pulley to rotate through the belt, so that the guide roller conveys the vermicelli downward.

[0012] Furthermore, the controller model is AT32M412.

[0013] According to the above technical solution, with a CPU processing speed of up to 180MHz, and a built-in single-precision floating-point arithmetic unit and digital signal processor, multiple motors can be controlled to perform auxiliary work.

[0014] Compared with the prior art, this utility model has the following advantages: The high-efficiency equipment for producing and packaging vermicelli is equipped with a cutting mechanism and a movable dividing plate, which can effectively cut vermicelli and package it into bowls in batches, improving work efficiency and reducing labor costs. This demonstrates the high efficiency and practicality of the equipment. At the same time, by setting the rotation speed of the machine for cutting and packaging, the weight of the vermicelli in the bowl can be made more uniform, improving consistency. Meanwhile, the mechanical operation reduces human contamination, improves the hygiene quality of the vermicelli, and thus ensures food safety. Attached Figure Description

[0015] Figure 1 This is a plan view of the present invention;

[0016] Figure 2 yes Figure 1 AA section view;

[0017] Figure 3 yes Figure 1 A front sectional view;

[0018] Figure 4 yes Figure 3Enlarged view of the structure at point C;

[0019] Figure 5 yes Figure 3 BB section view;

[0020] Figure 6 yes Figure 5 Enlarged view of the structure at point D;

[0021] In the diagram: 1. Box body; 2. Cutting chute; 3. First conveyor belt; 4. Roller; 5. Flow channel; 6. Distributing chute; 7. Movable distributing plate; 8. First baffle; 9. Guide plate; 10. First distributing cup; 11. Second baffle; 12. Channel; 13. Rotary drum; 14. Receiving plate; 15. Rotating shaft; 16. First motor; 17. Second distributing cup; 18. Second conveyor belt; 19. Separator plate; 20. Rotating knife; 21. Second motor; 22. Third motor; 23. First pulley; 24. Belt; 25. Second pulley. Detailed Implementation

[0022] See Figure 1-6This embodiment is a high-efficiency equipment for producing and packaging rice noodles. The housing 1 is used for cutting and distributing the noodles. The top of the housing 1 has a cutting groove 2, which is mainly used for cutting the rice noodles. A first conveyor belt 3 is installed on one side of the cutting groove 2 to transport the rice noodles. A guide roller 4 is rotatably installed inside the cutting groove 2, located below the first conveyor belt 3, so that the rice noodles falling from the first conveyor belt 3 are guided by the guide roller 4. A cutting mechanism is installed inside the cutting groove 2 to cut the rice noodles transported by the first conveyor belt. A flow channel 5 is cut at the bottom of the cutting groove 2, serving as a channel 12 for the cut rice noodles to fall. A distribution channel 6 is connected below the flow channel 5 for distributing the noodles. A movable distributing plate 7 is rotatably installed inside the trough 6. The movable distributing plate 7 is used to toss the vermicelli falling from the flow channel 5 to the left and right, and is located directly below the flow channel 5. Two first baffles 8 are welded to the top of the distributing trough 6, located on both sides of the movable distributing plate 7. These baffles primarily prevent the vermicelli from being tossed aside by the distributing plate 7 and also act as a downward guide. A V-shaped guide plate 9 is welded to the inner wall of the distributing trough 6. The guide plate 9 is located between the two first baffles 8 and below the movable distributing plate 7, forming an angle with the first baffles 8 to guide the vermicelli. Two first distributing cups 10 are rotatably installed on the inner wall of the distributing trough 6. A first driving mechanism is installed at one end of each of the two first distributing cups 10. The two first distributing cups 10 are respectively located at... The angle between the bottom ends of the first baffle 8 and the guide plate 9 is used to catch the falling vermicelli. Five second baffles 11 are welded to the inner wall of the distributing trough 6, and the second baffles 11 are located below the first distributing cup 10. Four channels 12 are formed between the five second baffles 11. The channels 12 are used for the flow of vermicelli. A rotating drum 13 is installed on the inner side of each channel 12. Four receiving plates 14 are welded on the rotating drum 13, so that when the rotating drum 13 rotates, one flat surface faces upward to seal the channel 12. After the four rotating drums 13 are full of vermicelli, they are poured out downwards at the same time. A rotating shaft 15 is horizontally installed on the rotating drum 13. One end of the rotating shaft 15 is rotatably connected to the inner wall of the distributing trough 6, and the other end is connected to the first motor 16. The first motor 16 is used to drive the rotating drum 13 to rotate. Below the first dispensing cup 10, a second dispensing cup 17 is installed. The first dispensing cup 10 and the second dispensing cup 17 are open at both ends and hollow inside to serve as guides. A second conveyor belt 18 is installed at the bottom of the box 1. The second conveyor belt 18 is used to transport the bowls on top that hold the vermicelli. The second conveyor belt 18 is located below the second dispensing cup 17. A second drive mechanism is installed inside the box 1. The first drive mechanism is used to adjust the angle between the movable dispensing plate 7 and the first dispensing cup 10. The second drive mechanism is used to drive the guide roller 4 to rotate and simultaneously drive the cutting mechanism to cut the vermicelli. A controller is installed inside the box 1. The second drive mechanism, the first drive mechanism, the second conveyor belt 18, and the first motor 16 are all connected to the controller, so that the controller can control their speed and open and close.

[0023] Furthermore, the cutting mechanism includes a partition plate 19, which is located below the guide roller 4 so as to cooperate with the rotating blade 20 for extrusion. The rotating blade 20 is rotatably installed in the cutting groove 2. When the rotating blade 20 rotates, the gap between it and the partition plate 19 is 0.1mm, so that the vermicelli is cut and the cutting task is completed.

[0024] Furthermore, the first drive mechanism includes three sets of second motors 21. The output ends of the three sets of second motors 21 are respectively connected to two first dispensing cups 10 and a movable dispensing plate 7. All three sets of second motors 21 are connected to a controller, so that after the movable dispensing plate 7 flips back and forth once to throw the vermicelli into the two channels 12 on one side, it causes the first dispensing cups 10 to rotate an angle, at which point the vermicelli is thrown into the other two channels 12 again. This reciprocating operation can be completed by changing the motor speed through the controller. It should be noted that the controller is an existing mature technology and can be purchased directly.

[0025] Furthermore, the second drive mechanism includes a third motor 22, the output end of which is connected to a first pulley 23, the other end of which is fixedly connected to a rotating blade 20, a belt 24 is fitted on the surface of the first pulley 23, one end of the guide roller 4 is connected to a second pulley 25, and the end of the belt 24 away from the first pulley 23 is connected to the second pulley 25 for transmission, thereby driving the guide roller 4 to rotate. The third motor 22 is connected to the controller.

[0026] Furthermore, the controller model is AT32M412, with a CPU processing speed of up to 180MHz. It has a built-in single-precision floating-point unit and digital signal processor, which enables it to control multiple motors for auxiliary work and improves stability.

[0027] The working principle of this embodiment is as follows: During use, bowls symmetrically placed on the second conveyor belt 18 at the positions of the second dispensing cups 17 are first placed evenly. During operation, the second conveyor belt 18 continuously transports the rice noodles. When the noodles fall onto the guide roller 4, the rotation of the third motor 22 drives the rotating blade 20 and the guide roller 4 to rotate. The guide roller 4 moves the rice noodles towards the partition plate 19. When the rotating blade 20 reaches the partition plate 19, it cuts the rice noodles, which then flow downwards through the flow channel 5. Simultaneously, the second motor 21 drives the movable dispensing plate 7 to rotate once. At the same time, the other two second motors 21 drive the first dispensing cup 10 to rotate. The bottom of the first dispensing cup 10 faces the channel 12, while the top faces the guide roller 10. At the angle between plate 9 and the first baffle 8, when the vermicelli enters the two first dispensing cups 10, it falls onto the receiving plate 14, causing the first dispensing cups 10 to flip again so that they face the other two channels 12. The movable dispensing plate 7 flips back and forth once more, guiding the vermicelli onto the other two receiving plates 14. Finally, the first motor 16 drives the rotating shaft 15 to rotate, causing the vermicelli on the receiving plate 14 to fall onto the second dispensing cup 17 below. The second dispensing cup 17 guides the vermicelli onto the bowls on the second conveyor belt 18 below. Then, the second conveyor belt 18 moves to one side for a while to wait for the next batch of vermicelli to be put into the bowls. By repeating the above operation, large-scale bowl filling can be carried out, improving work efficiency.

Claims

1. A high-efficiency device for producing and packaging rice noodles in bowls, characterized in that: The application relates to a noodle cutting device, which comprises a box body, a cutting groove arranged at the top end of the box body, a first conveying belt arranged on the cutting groove, a guide roller rotatably arranged in the cutting groove and located below the first conveying belt, a noodle cutting mechanism arranged in the cutting groove, a flow-through groove arranged at the bottom end of the cutting groove, a distribution groove communicated with the flow-through groove, a movable distribution plate rotatably arranged in the distribution groove and located below the flow-through groove, two first baffles arranged at the top end of the distribution groove and located on the two sides of the movable distribution plate, a V-shaped guide plate arranged on the inner wall of the distribution groove and located between the two first baffles and below the movable distribution plate, two first distribution cups rotatably arranged on the inner wall of the distribution groove, a first driving mechanism arranged at one end of the two first distribution cups, the two first distribution cups being arranged below the first baffles and the guide plate at the bottom end of the first baffles and the guide plate, five second baffles arranged on the inner wall of the distribution groove and located below the first distribution cups, four channels formed between the second baffles, rotating cylinders arranged on the inner sides of the channels, material receiving plates arranged on the rotating cylinders, rotating shafts arranged on the rotating cylinders, a first motor connected to the other end of the rotating shafts, second distribution cups arranged below the rotating cylinders, the second distribution cups and the first distribution cups being open at two ends and hollow in the middle, a second conveying belt arranged at the bottom of the box body and located below the second distribution cups, a second driving mechanism arranged in the box body and used for driving the guide roller and the noodle cutting mechanism, and a controller arranged in the box body and connected with the second driving mechanism, the first driving mechanism, the second conveying belt and the first motor.

2. The efficient device for producing and placing beancurd sticks according to claim 1, characterized in that: The noodle cutting mechanism comprises a partition plate arranged below the guide roller, and a rotating knife rotatably arranged in the cutting groove, the rotating knife being pressed against the partition plate when rotating to cut the noodles.

3. The high-efficiency device for producing and placing beancurd sticks according to claim 1 or 2, characterized in that: The first driving mechanism comprises three groups of second motors, the output ends of the three groups of second motors being connected with the two first distribution cups and the movable distribution plate, and the three groups of second motors being connected with the controller.

4. The efficient device for producing and coating the beancurd sticks according to claim 1 or 2, characterized in that: The second driving mechanism comprises a third motor, a first pulley connected with the output end of the third motor, the other end of the first pulley being connected with the rotating knife, a belt sleeved on the surface of the first pulley, a second pulley connected with one end of the guide roller, and the belt being transmissionally connected with the second pulley at the end away from the first pulley, and the third motor being connected with the controller.

5. The efficient device for producing and placing beancurd sticks according to claim 1, characterized in that: The controller is of the AT32M412 type.

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