Packaging device for antibacterial flame-retardant powder coating

By designing an automated antibacterial and flame-retardant powder coating packaging device, which utilizes components such as cylinders and sliding guides to achieve precise filling of powder coating, the problems of time-consuming, labor-intensive, and inaccurate processes in traditional packaging are solved, thereby improving production efficiency and product quality consistency.

CN223703042UActive Publication Date: 2025-12-23LUOYANG LEKA POWDER CO LTD
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Patent Information

Application Number
CN202520147275.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-23
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

The existing powder coating packaging process is time-consuming and labor-intensive, lacks precision, and is prone to spillage or spillage, resulting in waste and environmental pollution. In addition, it lacks an automated control system, which increases labor costs.

Method used

A packaging device for antibacterial and flame-retardant powder coatings was designed. By using components such as clamping cylinders, displacement adjusting cylinders, and opening and closing cylinders, the device achieves fully automated control of the entire process from container clamping to powder coating filling. Through structures such as sliding guides and flow guides, it ensures that the powder coating flows into the packaging container evenly under controlled conditions.

Benefits of technology

It improves production efficiency, reduces labor costs, ensures precise filling of powder coatings and consistency of product quality, and avoids overfilling or underfilling.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223703042U_ABST
    Figure CN223703042U_ABST
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Abstract

The packaging device comprises supporting legs, a working table is arranged on the upper surfaces of the supporting legs, an open groove is formed in the working table, two linear sliding rails are arranged on the two sides of a boss in the middle of the upper end of the working table, a sliding guide frame is arranged on the linear sliding rails in a sliding mode, and the sliding guide frame is arranged on the upper end of the working table. A connecting frame is arranged on the upper surface of the sliding guide frame, a guide block is arranged on one side of the connecting frame, and the guide block is slidably connected with a horizontal mounting plate. According to the powder coating filling device, the processes of container clamping, accurate powder coating filling and final loosening are all automatically completed by a control system, the production efficiency is improved, the labor cost is reduced, and the production efficiency is improved. Fine control over flowing of the powder coating is achieved through cooperative work of the door opening set and the driving set, the opening and closing air cylinder stretches out and draws back according to preset parameters, the strip-shaped support plate is driven to move, and therefore the movable material guide opening is accurately opened or closed.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of powder packaging, in particular to a packaging device for antibacterial and flame-retardant powder coating. BACKGROUND

[0002] In modern industrial production, powder coating is widely used in metal surface treatment, furniture manufacturing, automobile industry and other fields due to its environmental protection, high efficiency and excellent performance. However, the powder coating packaging process faces many challenges. In the traditional packaging process, the operator needs to manually pour the powder coating into the packaging container, which is time-consuming and labor-intensive, and it is difficult to ensure the accuracy of each filling. Due to the lack of accurate control system, the powder coating is easy to overflow or spill during the filling process, causing waste and environmental pollution. Most existing equipment lacks an automatic control system, and cannot realize the full-process automatic operation from clamping the container to filling the powder, increasing the labor cost. SUMMARY

[0003] The technical problem to be solved by the application is to overcome the existing defects and provide a packaging device for antibacterial and flame-retardant powder coating, which can effectively solve the problems in the background art.

[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: a packaging device for antibacterial and flame-retardant powder coating, comprising a supporting leg, the upper surface of the supporting leg is provided with a workbench surface, the workbench surface is provided with a slot, the upper end of the workbench surface is provided with two linear sliding rails on both sides of the middle boss, a sliding guide frame is slidably arranged on the linear sliding rails, a connecting frame is arranged on the upper surface of the sliding guide frame, a guide block is arranged on one side of the connecting frame, a horizontal mounting plate is slidably connected with the guide block, a clamping air cylinder is rotatably connected to the horizontal mounting plate, a movable frame block is connected to the extension end of the clamping air cylinder, the movable frame block is rotatably connected to the horizontal mounting plate and is correspondingly arranged with a fixed clamping block arranged on the horizontal mounting plate, and side support brackets are arranged on both sides of the upper surface of the workbench surface, and a material guide seat is arranged between the side support brackets.

[0005] As a preferred technical scheme of the application, the upper end of the workbench surface is provided with a mounting side bracket on both sides, a displacement adjusting air cylinder is arranged on the mounting side bracket, and the extension end of the displacement adjusting air cylinder is connected to one side of the sliding guide frame.

[0006] As a preferred technical scheme of the application, one end of the horizontal mounting plate is provided with a rotating shaft, and the rotating shaft is rotatably connected to one end of the clamping air cylinder.

[0007] As a preferred technical scheme of the application, the material guide seat comprises a flow guide hopper, a door opening group and a driving group, the flow guide hopper is provided with the door opening group on both sides, and the input end of the door opening group is connected with the extension end of the driving group.

[0008] As a preferred technical solution of this application, the door opening assembly includes a strip support plate and a movable guide port. The movable guide port is connected to one side of the guide hopper. One end of the strip support plate is sleeved on the connecting shaft of the movable guide port, and the other end of the strip support plate is connected to the telescopic end of the drive assembly.

[0009] As a preferred technical solution of this application, the drive assembly includes an opening and closing mounting plate and an opening and closing cylinder. The opening and closing mounting plate is disposed on both sides of the guide bucket, and the opening and closing cylinder is installed on the horizontal surface of the opening and closing mounting plate.

[0010] As a preferred technical solution of this application, the side support bracket is a right-angled plate with a notch at its horizontal end. The opening and closing cylinder in the material guide seat is disposed between the notches. The horizontal end of the opening and closing cylinder is provided with a side plate frame, which is connected to the guide bucket.

[0011] As a preferred technical solution of this application, the side support bracket is provided with reinforcing ribs.

[0012] Compared with existing technologies, this application automates the entire process from container clamping to precise powder coating filling and final release, all by a control system. This not only improves production efficiency but also reduces labor costs. The coordinated operation of the door opening group and the drive group enables precise control of the powder coating flow. The opening and closing cylinders extend and retract according to preset parameters, driving the strip support plate to move, thereby precisely opening or closing the movable guide port. This ensures that the powder coating can flow evenly into the packaging container under controlled conditions, avoiding over- or under-filling and improving product quality consistency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this application. Figure 1 ;

[0014] Figure 2 This is the main view of this application;

[0015] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0016] Figure 4 This is a schematic diagram of the structure of this application. Figure 2 .

[0017] In the figure: 1. material guide, 2. open-close cylinder, 3. side support bracket, 4. workbench, 5. support leg, 6. open-close mounting plate, 7. strip support plate, 8. movable material guide, 9. movable bracket block, 10. connecting bracket, 11. displacement adjustment cylinder, 12. mounting side bracket, 13. sliding guide, 14. linear slide rail, 15. rotating shaft, 16. horizontal mounting plate, 17. clamping cylinder, 18. fixed clamping block. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is described with the upper side as the upper side), all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of protection of the present application. Figure 2 DETAILED DESCRIPTION

[0019] Please refer to Figures 1-4 The present application provides a technical solution: a packaging device for antibacterial and flame-retardant powder coating, comprising support legs 5, the upper surface of the support legs 5 is provided with a workbench 4, and the workbench 4 is provided with a slot.

[0020] The support legs 5 provide stable support to ensure the stability of the components working on the workbench 4.

[0021] The slot on the workbench 4 provides space for material bagging, and accurately guides the powder coating into the packaging container below.

[0022] The upper end of the workbench 4 is provided with two linear slide rails 14 on both sides of the middle boss, the sliding guide 13 is slidingly arranged on the linear slide rails 14, the connecting bracket 10 is arranged on the upper surface of the sliding guide 13, the connecting bracket 10 is provided with a guide block on one side, and the horizontal mounting plate 16 is slidingly connected to the guide block.

[0023] The linear slide rails 14 provide a stable linear motion path for the sliding guide 13; ensure smooth movement of the sliding guide 13 along the predetermined trajectory, and ensure the position accuracy and action consistency of each component during the packaging process.

[0024] The sliding guide 13 provides a mounting position for the connecting bracket 10.

[0025] The connecting bracket 10 is fixed on the sliding guide 13 and is used to connect and support the guide block.

[0026] The guide block is a sliding guide mechanism for the horizontal mounting plate 16, which enables the horizontal mounting plate 16 to move smoothly in the transverse direction and adapt to packaging containers of different sizes.

[0027] The horizontal mounting plate 16 is rotatably connected with a clamping cylinder 17, the telescopic end of the clamping cylinder 17 is connected with a movable block 9, the movable block 9 is rotatably connected with the horizontal mounting plate 16, and is correspondingly arranged with a fixed block 18 arranged on the horizontal mounting plate 16.

[0028] The horizontal mounting plate 16 is a bearing platform of the clamping system, and provides a mounting basis for the clamping cylinder 17, so that the whole clamping system can be adjusted in position as needed to adapt to packaging containers of different sizes and shapes.

[0029] The clamping cylinder 17 provides the force required for clamping and releasing the packaging container. The telescopic end of the clamping cylinder 17 is connected with the movable block 9, when the clamping cylinder 17 acts, it will push the movable block 9 to rotate and rotate towards the fixed block 18, so as to realize clamping of the container.

[0030] The movable block 9 is driven by the clamping cylinder 17 to reciprocate. The movable block 9 and the horizontal mounting plate 16 are rotatably connected, which can ensure that the movable block 9 can flexibly adjust its posture during clamping, even if the surface of the container is not completely flat or has slight deviation, to ensure the clamping effect.

[0031] The fixed block 18 is directly mounted on the horizontal mounting plate 16 and arranged opposite to the movable block 9. The two together form a closed clamping space for fixing the packaging container.

[0032] The upper surface of the workbench top 4 is also provided with side support brackets 3, and the material guide bases 1 are mounted between the side support brackets 3.

[0033] The side support bracket 3 is a support structure, mainly used for carrying and fixing the material guide base 1, and the material guide base 1 is an intermediate link for the flow of powder coating into the packaging container.

[0034] Further, the upper end of the workbench top 4 is provided with mounting side brackets 12, the mounting side brackets 12 are provided with displacement adjusting cylinders 11, and the telescopic end of the displacement adjusting cylinders 11 is connected to one side of the sliding guide frame 13.

[0035] The mounting side bracket 12 is a component for supporting and fixing the displacement adjusting cylinder 11.

[0036] The displacement adjusting cylinder 11 is responsible for controlling the transverse movement of the sliding guide frame 13 on the linear slide rail 14. The telescopic action of the displacement adjusting cylinder 11 can accurately adjust the position of the sliding guide frame 13 according to the instructions issued by the control system, so as to adapt to the needs of different packaging tasks.

[0037] Further, one end of the horizontal mounting plate 16 is provided with a rotating shaft 15, and the rotating shaft 15 is rotatably connected with one end of the clamping cylinder 17.

[0038] The rotating shaft 15 realizes the rotating movement of the clamping cylinder 17. The rotating shaft 15 enables the clamping cylinder 17 to rotate freely within a certain angle range, which can better match the shape and position of the container.

[0039] Further, the material guide base 1 comprises a flow guide, an opening door group and a driving group, the flow guide is provided with the opening door group on both sides, and the input end of the opening door group is connected with the telescopic end of the driving group.

[0040] The flow guide is located at the top of the material guide base 1 and is used to collect and guide the downward flow of powder coatings; it has a smooth inner wall and a proper inclination angle to reduce the risk of material adhesion and blockage. The flow guide is provided with the opening door group on both sides to control the powder outflow. The driving group drives the opening and closing of the movable material guide opening 8 in the opening door group, realizing the automatic control of the powder coating flow and thus realizing precise filling.

[0041] Further, the opening door group comprises a strip-shaped support plate 7 and a movable material guide opening 8, the movable material guide opening 8 is connected to one side of the flow guide, and one end of the strip-shaped support plate 7 is connected to the connecting shaft on the movable material guide opening 8, and the other end of the strip-shaped support plate 7 is connected with the telescopic end of the driving group.

[0042] The movable material guide opening 8 is connected to one side of the flow guide and is connected with the strip-shaped support plate 7 through the connecting shaft. The other end of the strip-shaped support plate 7 is connected with the telescopic end of the driving group. When the driving group acts, the movable material guide opening 8 can be opened or closed by pulling or pushing the strip-shaped support plate 7. It ensures that the powder coating can flow into the packaging container in a controlled state, avoiding excessive or insufficient situations.

[0043] Further, the driving group comprises an opening and closing mounting plate 6 and an opening and closing cylinder 2, the opening and closing mounting plate 6 is arranged on both sides of the flow guide, and the opening and closing cylinder 2 is installed on the horizontal plane of the opening and closing mounting plate 6.

[0044] The opening and closing mounting plate 6 is installed on both sides of the flow guide and is fixed between the notches of the side support bracket 3. The opening and closing mounting plate 6 provides a stable mounting platform for the opening and closing cylinder 2, ensuring the mechanical strength of the entire driving group.

[0045] When the control system issues an instruction, the opening and closing cylinder 2 will perform telescopic action according to the preset parameters, drive the strip-shaped support plate 7 to move, and thus realize the opening or closing of the movable material guide opening 8; further improve the accuracy of the action.

[0046] Further, the side support bracket 3 is a right-angled plate, the horizontal end of which is provided with notches, the opening and closing cylinder 2 in the material guide base 1 is arranged between the notches, the horizontal end of the opening and closing cylinder 2 is provided with a side plate frame, and the side plate frame is connected with the flow guide.

[0047] The slot on the horizontal end of the side support bracket 3 is used to accommodate the opening and closing cylinder 2. To ensure that the opening and closing cylinder 2 can work smoothly and maintain performance for a long time.

[0048] Further, the side support bracket 3 is provided with a reinforcing rib plate.

[0049] In use: Ensure that the support legs 5 are firmly installed on the ground or platform to ensure the levelness and stability of the workbench 4, confirm that the flow guide hopper, door opening group and drive group in the material guide base 1 have been correctly assembled, and the opening and closing cylinder 2 and other key components have been installed in place, start the displacement adjustment cylinder 11 through the control system, adjust the position of the sliding guide frame 13 as needed, ensure that the clamping system can accurately align the packaging container to be filled, place the empty packaging container near the fixed clamping block 18, start the clamping cylinder 17 through the control system, the telescopic end pushes the movable block 9 to move towards the fixed clamping block 18 until they are in close contact and firmly grasp the container, start the opening and closing cylinder 2 in the drive group through the control system, and the telescopic end extends outward, drives the strip-shaped support plate 7 through the side plate frame, and then opens the movable material guide 8. The powder coating flows out of the flow guide hopper and falls evenly into the packaging container below through the movable material guide 8. When a container is filled, the control system sends instructions again to make the opening and closing cylinder 2 retract, close the movable material guide 8, and stop the flow of powder coating. The clamping cylinder 17 retracts, releasing the movable block 9, and the operator can safely remove the filled container and prepare for the next filling task. Repeat the above steps until all containers are filled.

[0050] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A packing device for antibacterial flame-retardant powder paint, comprising support legs (5), the upper surface of the support legs (5) is provided with a workbench (4), characterized in that: The workbench (4) is provided with a notch, two linear slide rails (14) are arranged on both sides of the upper end of the middle boss of the workbench (4), a sliding guide frame (13) is arranged on the linear slide rail (14) in a sliding manner, a connecting frame (10) is arranged on the upper surface of the sliding guide frame (13), a guide block is arranged on one side of the connecting frame (10), a horizontal mounting plate (16) is connected to the guide block in a sliding manner, a clamping air cylinder (17) is rotatably connected to the horizontal mounting plate (16), a movable frame block (9) is connected to the telescopic end of the clamping air cylinder (17), the movable frame block (9) is rotatably connected to the horizontal mounting plate (16) and is arranged in correspondence with a fixed clamping block (18) arranged on the horizontal mounting plate (16), and side support frames (3) are arranged on both sides of the upper surface of the workbench (4), and a material guide seat (1) is arranged between the side support frames (3).

2. A packaging device for an antimicrobial, flame-retardant powder paint according to claim 1, characterized in that: The upper end of the workbench (4) is provided with a mounting side support (12), and a displacement adjusting air cylinder (11) is arranged on the mounting side support (12), and the telescopic end of the displacement adjusting air cylinder (11) is connected to one side of the sliding guide frame (13).

3. A packaging device for an antimicrobial, flame-retardant powder paint according to claim 1, characterized in that: One end of the horizontal mounting plate (16) is provided with a rotating shaft (15), and the rotating shaft (15) is rotatably connected to one end of the clamping air cylinder (17).

4. A packaging device for an antimicrobial, flame-retardant powder paint according to claim 1, characterized in that: The material guide seat (1) comprises a flow guide hopper, a door opening group and a driving group, the flow guide hopper is provided with the door opening group on both sides, and the input end of the door opening group is connected with the telescopic end of the driving group.

5. A packaging device for an antimicrobial, flame-retardant powder coating according to claim 4, characterized in that: The door opening group comprises a strip-shaped support plate (7) and a movable material guide opening (8), the movable material guide opening (8) is connected to one side of the flow guide hopper, one end of the strip-shaped support plate (7) is connected to the connecting shaft on the movable material guide opening (8), and the other end of the strip-shaped support plate (7) is connected with the telescopic end of the driving group.

6. A packaging device for an antimicrobial, flame-retardant powder paint according to claim 4, characterized in that: The driving group comprises an opening and closing mounting plate (6) and an opening and closing air cylinder (2), the opening and closing mounting plate (6) is arranged on both sides of the flow guide hopper, and the opening and closing air cylinder (2) is arranged on the horizontal surface of the opening and closing mounting plate (6).

7. A packaging device for an antimicrobial, flame-retardant powder paint according to claim 1, characterized in that: The side support frame (3) is a right-angled plate, the horizontal end of the side support frame (3) is provided with a notch, the opening and closing air cylinder (2) in the material guide seat (1) is arranged between the notches, and the horizontal end of the opening and closing air cylinder (2) is provided with a side plate frame connected with the flow guide hopper.

8. A packaging device for an antimicrobial, flame-retardant powder coating according to any one of claims 1 or 7, characterized in that: The side support frame (3) is provided with a reinforcing rib plate.