Stacking type continuous feeding device for brake pad back plate machining
By designing a brake pad backplate loading device that includes an electric vacuum suction cup and a cleaning mechanism, the problem of dust affecting vacuum adsorption was solved, achieving stable movement and efficient processing of the backplate, and improving the reliability and practicality of the device.
Patent Information
- Application Number
- CN202520292329.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-24
AI Technical Summary
The existing brake pad backplate loading device suffers from dust on the end face of the plate, which affects the vacuum adsorption effect, resulting in weak adsorption, easy detachment, inconvenience in use, and poor reliability.
A continuous stacking feeding device for brake pad backplate processing was designed, comprising an electric vacuum suction cup, a moving mechanism, and a cleaning mechanism. After the dust is cleaned by the cleaning mechanism, the backplate is adsorbed and fixed by the electric vacuum suction cup, and then moved to the processing equipment by the moving mechanism.
This ensures the firmness of vacuum adsorption, improves ease of use and reliability, and enables stable movement and efficient processing of the backplate.
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Figure CN223704409U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of machining, in particular to a brake pad backplate processing stacking type continuous feeding device. BACKGROUND
[0002] The brake pad backplate, also known as the brake pad steel back, is a supporting structure of the brake pad, usually made of steel or other metal materials. The main function of the backplate is to efficiently bond the friction material of the brake pad with the brake disc. During production, the backplate needs to be processed on a processing device. Before processing the backplate, a feeding device is first used to move the backplate to the processing equipment. In the prior art, patent application number 201720113965.0 discloses an automatic feeding and discharging device, which is mainly composed of a workbench, a vacuum suction part, and a leveling mechanism. When feeding the plate, the vacuum suction part is used to adsorb and fix the plate, and then the vacuum suction part moves the plate to the processing equipment to complete the feeding. However, during use, the following problems exist: sometimes there is dust on the end face of the plate, which affects the adsorption effect of the vacuum suction part on the plate, resulting in unstable adsorption of the plate, and the plate is prone to falling off the vacuum suction part during movement, which is inconvenient to use and has poor reliability and practicability. SUMMARY
[0003] To solve the above technical problems, the utility model provides a brake pad backplate processing stacking type continuous feeding device which can clean the dust on the surface of the backplate when moving the backplate, ensuring the firmness of vacuum adsorption, being convenient to use, and having high reliability and practicability.
[0004] The brake pad backplate processing stacking type continuous feeding device of the utility model, including the bottom plate, the lifting plate and multiple groups of electric vacuum adsorbers, multiple groups of electric vacuum adsorbers are all installed in the lower end of the lifting plate, still including the moving mechanism and the cleaning mechanism, the lifting plate is installed on the moving mechanism, the moving mechanism is used for moving the lifting plate, the cleaning mechanism is installed on the bottom plate, the cleaning mechanism has the function of cleaning, the backplate in a stack is placed on the bottom plate, when it is needed to move the backplate to the processing equipment for processing, first, the upper end face of the uppermost backplate is cleaned by the cleaning mechanism, so that the dust on the upper end face of the backplate is cleaned, then the lifting plate drives the electric vacuum adsorber to move to contact the uppermost backplate by the moving mechanism, then the electric vacuum adsorber is opened, so that the electric vacuum adsorber adsorbs and fixes the uppermost backplate, then the lifting plate drives the electric vacuum adsorber to move by the moving mechanism, the electric vacuum adsorber drives the uppermost backplate to move to the processing equipment for processing. When moving the backplate, the dust on the surface of the backplate can be cleaned, ensuring the firmness of vacuum adsorption, being convenient to use, and having high reliability and practicability.
[0005] Preferably, the moving mechanism comprises a lifting mechanism, a lifting frame, an electric slide rail A and a sliding plate, the electric slide rail A is installed at the lower end of the lifting frame, the sliding plate is installed on the electric slide rail A, the electric slide rail A is used for moving the sliding plate left and right, the lifting mechanism is installed at the lower end of the sliding plate, the lifting plate is installed on the lifting mechanism, and the lifting mechanism has the function of lifting; the lifting frame is fixedly hung on the support in the workshop; the processing equipment is installed on the bottom plate, when the back plate is moved, the lifting mechanism is opened, the lifting plate drives the electric vacuum chuck to descend, the electric vacuum chuck is in contact with the back plate, the uppermost back plate is adsorbed and fixed through the electric vacuum chuck, then the electric slide rail A is opened, the electric slide rail A drives the sliding plate to move left to the upper side of the processing equipment, so that the lifting plate, the electric vacuum chuck and the back plate are moved to the upper side of the processing equipment, then the electric vacuum chuck is loosened, and the back plate falls on the processing equipment for processing; the movement of the back plate is facilitated.
[0006] Preferably, the lifting mechanism comprises a hydraulic cylinder and a push rod, the hydraulic cylinder is fixedly installed at the lower end of the sliding plate, the output end of the hydraulic cylinder is provided with the push rod, and the lifting plate is fixedly installed at the lower end of the push rod; when the height of the electric vacuum chuck is adjusted, the hydraulic cylinder is opened, the hydraulic cylinder adjusts the height of the lifting plate through the push rod, and then the height of the electric vacuum chuck is adjusted; the height adjustment of the electric vacuum chuck is facilitated.
[0007] Preferably, the cleaning mechanism comprises a moving device, a dust collector, a dust suction hose and a dust suction pipe, the input end of the dust collector is provided with the dust suction hose, the input end of the dust suction hose is provided with the dust suction pipe, the lower side of the dust suction pipe is provided with a dust suction port, the dust suction pipe is installed on the moving device, and the moving device is used for moving the dust suction pipe; when the dust on the upper end face of the back plate is cleaned, the moving device is opened, the dust suction pipe is close to the uppermost back plate, then the dust collector is opened, the dust on the upper end of the back plate enters the dust collector through the dust suction pipe and the dust suction hose in sequence, then the dust suction pipe is moved to the right side of the back plate through the moving device, so that the back plate does not interfere with the dust suction pipe during movement, and the dust on the upper end of the back plate is cleaned.
[0008] Preferably, the moving device comprises a left-right moving mechanism, a fixed frame, a motor, a lead screw and a lifting block, the fixed frame is installed on the left-right moving mechanism, the motor is fixedly installed at the upper end of the fixed frame, the lead screw is rotatably installed on the fixed frame, the upper end of the lead screw is connected with the output end of the motor, the lifting block is screwed with the lead screw, the lifting block is slidably installed on the fixed frame, and the dust suction pipe is fixedly installed at the front end of the lifting block; when the height of the dust suction pipe is adjusted, the motor is opened, the motor drives the lead screw to rotate, the rotating lead screw adjusts the height of the dust suction pipe through the lifting block, and the height of the dust suction pipe is adjusted to a height suitable for dusting the back plate; the height adjustment of the dust suction pipe is facilitated, and the dust on the back plate at different heights can be cleaned.
[0009] Preferably, the left-right moving mechanism comprises an electric sliding rail B and a moving block, the electric sliding rail B is fixedly installed on the bottom plate, the moving block is installed on the electric sliding rail B, the fixed frame is fixedly installed on the upper end of the moving block, and the electric sliding rail B is used for moving the moving block left and right; when the fixed frame is moved left and right, the electric sliding rail B is opened, the moving block is moved in the left-right direction under the action of the electric sliding rail B, and then the fixed frame is moved in the left-right direction, thereby facilitating the left-right movement of the fixed frame.
[0010] Preferably, the motor is provided with an electric leakage protector; through the above setting, the safety of the motor in the use process is improved.
[0011] Compared with the prior art, the back plate can be cleaned when the back plate is moved, the firmness of vacuum adsorption is guaranteed, the use is convenient, and the reliability and practicality are high. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 is the first axonometric structural schematic view of the utility model;
[0013] Figure 2 is the second axonometric structural schematic view of the utility model;
[0014] Figure 3 is the structural schematic view of the cleaning mechanism;
[0015] Figure 4 is the structural schematic view of the moving mechanism, the lifting plate and the electric vacuum chuck;
[0016] Figure 5 is the front view structural schematic view of the utility model.
[0017] Markings in the drawings: 1, bottom plate; 2, lifting plate; 3, electric vacuum chuck; 4, hoisting frame; 5, electric sliding rail A; 6, sliding plate; 7, hydraulic cylinder; 8, push rod; 9, dust collector; 10, dust collection hose; 11, dust collection pipe; 12, fixed frame; 13, motor; 14, lead screw; 15, lifting block; 16, electric sliding rail B; 17, moving block; 18, back plate; 19, processing equipment. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0019] Embodiment 1
[0020] As Figures 1 to 5The utility model discloses a brake pad backboard processing stacking type feeding mechanism includes bottom plate 1, lifting plate 2, multiple electric vacuum chuck 3, moving mechanism and cleaning mechanism, and multiple electric vacuum chuck 3 all are installed in the lower end of lifting plate 2, and lifting plate 2 is installed on moving mechanism, and moving mechanism is used to move lifting plate 2, and cleaning mechanism is installed on bottom plate 1, and cleaning mechanism has the function of cleaning;The backboard 18 of stacking is placed on bottom plate 1;When needing to move backboard 18 to processing equipment 19 and process, first, the upper end surface of the uppermost backboard 18 is cleaned through cleaning mechanism, makes the dust on the upper end surface of backboard 18 clean, then makes lifting plate 2 drive electric vacuum chuck 3 move to contact with the uppermost backboard 18 through moving mechanism, then opens electric vacuum chuck 3, makes electric vacuum chuck 3 adsorb and fix the uppermost backboard 18, then makes lifting plate 2 drive electric vacuum chuck 3 move through moving mechanism, and electric vacuum chuck 3 drives the uppermost backboard 18 to move to processing equipment 19 and process, which can clean the dust on the surface of the backboard 18 when moving the backboard 18, ensure the firmness of vacuum adsorption, convenient to use, high reliability and practicality.
[0021] As Figure 1 And Figure 4 , moving mechanism includes lifting mechanism, hoist frame 4, electric slide rail A 5 and sliding plate 6, electric slide rail A 5 is installed in the lower end of hoist frame 4, and sliding plate 6 is installed on electric slide rail A 5, and electric slide rail A 5 is used to move left and right for sliding plate 6, and lifting mechanism is installed in the lower end of sliding plate 6, and lifting plate 2 is installed on lifting mechanism, and lifting mechanism has the function of lifting;Hoist frame 4 is fixedly hung on the support of workshop;Processing equipment 19 is installed on bottom plate 1, when moving backboard 18, opens lifting mechanism, makes lifting plate 2 drive electric vacuum chuck 3 to descend, makes electric vacuum chuck 3 contact with backboard 18, adsorbs and fixes the uppermost backboard 18 through electric vacuum chuck 3, then opens electric slide rail A 5, and electric slide rail A 5 makes sliding plate 6 drive lifting mechanism to move to the upper of processing equipment 19 to the left, and then makes lifting plate 2, electric vacuum chuck 3 and backboard 18 move to the upper of processing equipment 19, then releases electric vacuum chuck 3, and backboard 18 falls on processing equipment 19 and processes, which facilitates the movement of backboard 18.
[0022] As Figure 4 Lifting mechanism includes hydraulic cylinder 7 and push rod 8, and hydraulic cylinder 7 is fixedly installed in the lower end of sliding plate 6, and the output end of hydraulic cylinder 7 is provided with push rod 8, and lifting plate 2 is fixedly installed in the lower end of push rod 8;When adjusting the height of electric vacuum chuck 3, opens hydraulic cylinder 7, and hydraulic cylinder 7 adjusts the height of lifting plate 2 through push rod 8, and then adjusts the height of electric vacuum chuck 3, which facilitates the adjustment of the height of electric vacuum chuck 3.
[0023] As Figure 1 AndFigure 3 The cleaning mechanism comprises a moving device, a dust collector 9, a dust suction hose 10 and a dust suction pipe 11, the input end of the dust collector 9 is provided with the dust suction hose 10, the input end of the dust suction hose 10 is provided with the dust suction pipe 11, the lower end of the dust suction pipe 11 is provided with a dust suction port, the dust suction pipe 11 is installed on the moving device, and the moving device is used for moving the dust suction pipe 11; when the dust on the upper end face of the back plate 18 is cleaned, the moving device is opened, the dust suction pipe 11 is close to the uppermost back plate 18, then the dust collector 9 is opened, the dust on the upper end of the back plate 18 enters the dust collector 9 in sequence through the dust suction pipe 11 and the dust suction hose 10, then the moving device is used for moving the dust suction pipe 11 to the right side of the back plate 18, so that the back plate 18 does not interfere with the dust suction pipe 11 in the moving process, and the cleaning of the dust on the upper end of the back plate 18 is facilitated.
[0024] The moving device comprises a left-right moving mechanism, a fixed frame 12, a motor 13, a lead screw 14 and a lifting block 15, the fixed frame 12 is installed on the left-right moving mechanism, the motor 13 is fixedly installed at the upper end of the fixed frame 12, the lead screw 14 is rotatably installed on the fixed frame 12, the upper end of the lead screw 14 is connected with the output end of the motor 13, the lifting block 15 is screwed with the lead screw 14, the lifting block 15 is slidably installed on the fixed frame 12 in the up-down direction, and the dust suction pipe 11 is fixedly installed at the front end of the lifting block 15; when the height of the dust suction pipe 11 is adjusted, the motor 13 is opened, the motor 13 drives the lead screw 14 to rotate, the rotating lead screw 14 adjusts the height of the dust suction pipe 11 through the lifting block 15, and the height of the dust suction pipe 11 is adjusted to a height suitable for dust suction of the back plate 18; the height of the dust suction pipe 11 is adjusted conveniently, and the dust on the back plate 18 at different heights can be cleaned.
[0025] As Figure 3 The left-right moving mechanism comprises an electric sliding rail B16 and a moving block 17, the electric sliding rail B16 is fixedly installed on the bottom plate 1, the moving block 17 is installed on the electric sliding rail B16, the fixed frame 12 is fixedly installed at the upper end of the moving block 17, and the electric sliding rail B16 is used for moving the moving block 17 left and right; when the fixed frame 12 is moved left and right, the electric sliding rail B16 is opened, the electric sliding rail B16 drives the moving block 17 to move in the left-right direction, and then drives the fixed frame 12 to move in the left-right direction; the left-right movement of the fixed frame 12 is facilitated.
[0026] Embodiment 2
[0027] On the basis of the embodiment 1, the motor 13 is provided with an electric leakage protector; through the above setting, the safety of the motor 13 in the use process is improved.
[0028] The electric vacuum chuck 3, the electric sliding rail A 5, the hydraulic cylinder 7, the dust collector 9, the lead screw 14 and the electric sliding rail B 16 of the brake pad back plate processing stacking type continuous feeding device are all purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, and the technical personnel in the field does not need to pay creative labor.
[0029] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, several improvements and modifications can be made without departing from the technical principles of the utility model, and these improvements and modifications should also be regarded as the protection range of the utility model.
Claims
1. A brake pad back plate processing stack continuous feeding device, comprising a bottom plate (1), a lifting plate (2) and a plurality of groups of electric vacuum suction cups (3), the plurality of groups of electric vacuum suction cups (3) are installed at the lower end of the lifting plate (2); characterized in that, It also includes a moving mechanism and a cleaning mechanism, the lifting plate (2) is installed on the moving mechanism, the moving mechanism is used for moving the lifting plate (2), and the cleaning mechanism is installed on the bottom plate (1), and the cleaning mechanism has a cleaning function.
2. The apparatus according to claim 1, wherein The moving mechanism includes a lifting mechanism, a lifting frame (4), an electric sliding rail A (5) and a sliding plate (6), the electric sliding rail A (5) is installed at the lower end of the lifting frame (4), the sliding plate (6) is installed on the electric sliding rail A (5), the electric sliding rail A (5) is used for moving the sliding plate (6) left and right, the lifting mechanism is installed at the lower end of the sliding plate (6), and the lifting plate (2) is installed on the lifting mechanism. The lifting mechanism has the function of lifting.
3. The apparatus according to claim 2, wherein the apparatus is characterized by: The lifting mechanism includes a hydraulic cylinder (7) and a push rod (8), the hydraulic cylinder (7) is fixedly installed at the lower end of the sliding plate (6), the output end of the hydraulic cylinder (7) is provided with the push rod (8), and the lifting plate (2) is fixedly installed at the lower end of the push rod (8).
4. The apparatus according to claim 1, wherein The cleaning mechanism includes a moving device, a dust collector (9), a dust suction hose (10) and a dust suction pipe (11), the input end of the dust collector (9) is provided with the dust suction hose (10), the input end of the dust suction hose (10) is provided with the dust suction pipe (11), the lower side of the dust suction pipe (11) is provided with a dust suction port, the dust suction pipe (11) is installed on the moving device, and the moving device is used for moving the dust suction pipe (11).
5. The apparatus according to claim 4, wherein the apparatus is characterized by: The moving device includes a left-right moving mechanism, a fixed frame (12), a motor (13), a lead screw (14) and a lifting block (15), the fixed frame (12) is installed on the left-right moving mechanism, the motor (13) is fixedly installed at the upper end of the fixed frame (12), the lead screw (14) is rotatably installed on the fixed frame (12), the upper end of the lead screw (14) is connected with the output end of the motor (13), the lifting block (15) is screwed with the lead screw (14), and the lifting block (15) is slidably installed on the fixed frame (12). The dust suction pipe (11) is fixedly installed at the front end of the lifting block (15).
6. The apparatus according to claim 5, wherein the apparatus is characterized by: The left-right moving mechanism includes an electric sliding rail B (16) and a moving block (17), the electric sliding rail B (16) is fixedly installed on the bottom plate (1), the moving block (17) is installed on the electric sliding rail B (16), and the fixed frame (12) is fixedly installed on the upper end of the moving block (17). The electric sliding rail B (16) is used for moving the moving block (17) left and right.
7. The apparatus according to claim 5, wherein the apparatus is characterized by: The motor (13) is provided with an electric leakage protector.
Citation Information
Patent Citations
Automatic loading and unloading device
CN206615772U