Hydraulic unloading device for ring center of first-hung wedge-shaped ring of lifting steel wire rope
The wedge-shaped ring clamping mechanism driven by a hydraulic jack removes the center of the hoisting wire rope in the mine, solving the safety hazards and complexity of traditional unloading methods and achieving stable and efficient unloading operation.
Patent Information
- Application Number
- CN202520227303.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-13
AI Technical Summary
When the elastic elongation of the mine hoisting wire rope exceeds its maximum elongation, it causes changes in the cage displacement. Traditional unloading methods are prone to damaging the equipment and are complicated to operate, increasing safety hazards and labor intensity.
Design a hydraulic unloading device for lifting the first wedge-shaped ring of a wire rope. The device uses a hydraulic jack to drive the guide shaft to move, and the wedge-shaped ring clamping mechanism unloads the rope ring. The hydraulic jack provides a reverse force to achieve stable unloading.
It achieves stable and efficient rope loop unloading. The device has a compact and robust structure, is suitable for confined spaces, is highly safe, easy to operate, and shortens the rope threading time.
Smart Images

Figure CN223704857U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to unloading device technical field especially relates to a kind of lifting steel wire rope first hangs wedge ring ring core hydraulic unloading device. BACKGROUND
[0002] Since mine hoisting steel wire rope has elasticity, after long time load operation, hoisting steel wire rope is continuously elongated, exceeds the maximum elongation of large and small tank balance oil cylinder, causes cage (scraper) lifting level to displace change. Since mine hoisting level is fixed, therefore, cannot normally complete the hoisting task of mine. Only through stringing to shorten the length of hoisting steel wire rope, meet the needs of mine hoisting.
[0003] When stringing, work platform is laid in the middle of shaft mouth sleeve frame beam with board, and the traditional unloading method includes hammering method, pick impact method and the like. The above method is prone to cause hammer head, pick and other tools to fall and damage shaft facilities, delay mine production, increase safety hazards and labor intensity, and prolong stringing time. In addition, due to the long-time effect of tensioning force on the wedge ring ring core of the first hanging device of hoisting steel wire rope, and the small working space, it is difficult to loosen. Therefore, the utility model provides a kind of lifting steel wire rope first hangs wedge ring ring core hydraulic unloading device to solve the problems in the prior art. SUMMARY
[0004] In view of the above problems, the utility model aims to provide a kind of lifting steel wire rope first hangs wedge ring ring core hydraulic unloading device, by setting hydraulic jack ejection using hydraulic jack to provide reverse to drive the linear movement of the guide shaft at the bottom of the second guide plate, realize the ring core of the wedge ring clamped and fixed by the wedge ring clamping mechanism using the top block connected to the lower end of the guide shaft, and the stability of the ring core unloading process is high.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of lifting steel wire rope first hangs wedge ring ring core hydraulic unloading device, including lower support, upper support and hydraulic jack, upper support is installed in the upper of lower support, first guide plate and second guide plate are equipped in the inside of upper support, first guide plate and second guide plate are correspondingly set up in up and down, and first guide plate and second guide plate are all slidably connected with upper support, hydraulic jack is equipped at the top center of first guide plate, first mounting seat is equipped at the bottom center of second guide plate, guide shaft is detachably installed in first mounting seat, guide shaft lower end penetrates out the bottom of upper support, top block is equipped below the bottom of upper support, top block is detachably installed with guide shaft lower end, wedge ring clamping mechanism is equipped in the inside of lower support, and wedge ring clamping mechanism is installed with lower support.
[0007] A further improvement is that the upper support includes a support plate, a top plate, and guide rods. The top of the support plate is symmetrically provided with guide rods, and the upper ends of the two guide rods are provided with top plates. The two ends of the first guide plate and the second guide plate are respectively slidably connected to the two guide rods.
[0008] A further improvement is that the lower support includes a base plate and a vertical plate, with the vertical plate symmetrically arranged on the top of the base plate, and the wedge-shaped ring clamping mechanism is installed with the vertical plate.
[0009] Further improvements include: symmetrical sliding plates are provided at the bottom of the support plate; a sliding groove is provided on the inner side wall of the upright plate; the sliding plate is slidably connected to the sliding groove; a locking bolt is provided on one side of the upright plate; and multiple locking holes are provided on the sliding plate.
[0010] A further improvement is made in that: the wedge-shaped ring clamping mechanism includes a first assembly plate, a second assembly plate, a bidirectional lead screw, and a slide rod. The first assembly plate and the second assembly plate are respectively provided on the two side walls of the two sets of vertical plates. The bidirectional lead screw is rotatably provided between the two first assembly plates, and the slide rod is provided between the two second assembly plates. The slide rod is symmetrically and slidably provided with locking plates. One end of each of the two locking plates is threadedly connected to the bidirectional lead screw, and one end of the bidirectional lead screw is provided with a knob.
[0011] A further improvement is that the skateboard and the support plate are integrally formed, and the first assembly plate, the second assembly plate, and the upright plate are integrally formed.
[0012] The beneficial effects of this utility model are as follows: This utility model device uses a hydraulic jack to push out the wedge-shaped rope ring clamped by the wedge-shaped ring clamping mechanism by using the reverse force provided by the hydraulic jack to drive the guide shaft at the bottom of the second guide plate to move linearly. This allows the wedge-shaped rope ring clamped by the wedge-shaped ring clamping mechanism to be unloaded by the top block connected to the lower end of the guide shaft. The unloading process of the ring core is highly stable. This utility model device has the advantages of compact and lightweight structure, sturdiness and durability, simple operation, time-saving and high efficiency, stable operation, large supporting force, self-locking, and safety, flexibility and reliability. It is suitable for working in confined spaces. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0014] Figure 2 This is a three-dimensional schematic diagram of the wedge-shaped ring clamping mechanism of this utility model;
[0015] Figure 3 This is a three-dimensional schematic diagram of the lower support structure of this utility model;
[0016] Figure 4 This is a three-dimensional schematic diagram of the upper support structure of this utility model.
[0017] The components are as follows: 1. Lower support; 101. Base plate; 102. Vertical plate; 2. Upper support; 201. Support plate; 202. Top plate; 203. Guide rod; 3. Hydraulic jack; 4. First guide plate; 5. Second guide plate; 6. Guide shaft; 7. Top block; 8. Wedge ring clamping mechanism; 801. First assembly plate; 802. Second assembly plate; 803. Two-way lead screw; 804. Slide rod; 805. Clamping plate; 806. Knob; 9. Slide plate; 10. Slide groove; 11. Locking bolt; 12. Locking hole. Detailed Implementation
[0018] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0019] according to Figures 1-4 As shown in the figure, this embodiment proposes a hydraulic unloading device for the first attachment of a wedge-shaped ring on a lifting wire rope, including a lower support 1, an upper support 2, and a hydraulic jack 3. The upper support 2 is installed above the lower support 1. The upper support 2 has a first guide plate 4 and a second guide plate 5 inside. The first guide plate 4 and the second guide plate 5 are arranged vertically and are slidably connected to the upper support 2. The hydraulic jack 3 is located at the top center of the first guide plate 4. The second guide plate 5 has a first mounting seat at the bottom center. A guide shaft 6 is detachably installed in the first mounting seat. The lower end of the guide shaft 6 extends through the bottom of the upper support 2. A top block 7 is located below the bottom of the upper support 2. The top block 7 is detachably installed with the lower end of the guide shaft 6. A wedge-shaped ring clamping mechanism 8 is installed inside the lower support 1. The wedge-shaped ring clamping mechanism 8 is installed with the lower support 1.
[0020] When using the hydraulic unloading device for the first wedge-shaped ring of the lifting wire rope of this utility model, the wedge-shaped rope ring is clamped by the wedge-shaped ring clamping mechanism 8. Then, the hydraulic jack 3 is started. When the output end of the hydraulic jack 3 pushes out, it will contact the upper part of the upper support 2 and can no longer move upward. At this time, the reaction force will push the first guide plate 4 and the second guide plate 5 to move downward, thereby driving the guide shaft 6 to move downward synchronously. Then, the top block 7 at one end of the guide shaft 6 unloads the core of the wedge-shaped rope ring.
[0021] The upper support 2 includes a support plate 201, a top plate 202, and guide rods 203. The top of the support plate 201 is symmetrically provided with guide rods 203, and the top of the two guide rods 203 is provided with a top plate 202. The first guide plate 4 and the second guide plate 5 are slidably connected to the two guide rods 203 at both ends.
[0022] The lower support 1 includes a base plate 101 and a vertical plate 102. The vertical plate 102 is symmetrically arranged on the top of the base plate 101, and the wedge-shaped ring clamping mechanism 8 is installed with the vertical plate 102.
[0023] The support plate 201 has symmetrically arranged sliding plates 9 at its bottom, and the inner side wall of the upright plate 102 has a sliding groove 10. The sliding plate 9 is slidably connected to the sliding groove 10. A locking bolt 11 is provided on one side of the upright plate 102, and multiple locking holes 12 are provided on the sliding plate 9. This utility model allows the upper support 2 to be adjusted in height on the lower support 1 by setting the sliding groove 10. By changing the guide shaft 6 of different lengths, it is possible to perform the ring unloading operation of wedge-shaped rope rings of different sizes. Specifically, this is achieved by moving the sliding plate 9 upward and then connecting it with the corresponding locking hole 12 using the locking bolt 11.
[0024] The wedge-shaped ring clamping mechanism 8 includes a first assembly plate 801, a second assembly plate 802, a bidirectional lead screw 803, and a slide bar 804. The first assembly plate 801 and the second assembly plate 802 are respectively provided on the side walls of the two sets of vertical plates 102. The bidirectional lead screw 803 is rotatably arranged between the two first assembly plates 801, and the slide bar 804 is arranged between the two second assembly plates 802. The slide bar 804 is symmetrically and slidably equipped with locking plates 805. One end of each locking plate 805 is threadedly connected to the bidirectional lead screw 803. One end of the bidirectional lead screw 803 is provided with a knob 806. By rotating the knob 806, the bidirectional lead screw 803 is driven to rotate, causing the two locking plates 805 to move synchronously on the bidirectional lead screw 803 and the slide bar 804, thereby clamping both sides of the wedge-shaped rope ring.
[0025] The slide plate 9 and the support plate 201 are integrally formed, and the first assembly plate 801, the second assembly plate 802 and the upright plate 102 are integrally formed.
[0026] This utility model device uses a hydraulic jack 3 to push out the wedge-shaped rope ring clamped by the wedge-shaped ring clamping mechanism 8. The reverse direction provided by the hydraulic jack 3 drives the guide shaft 6 at the bottom of the second guide plate 5 to move linearly. The top block 7 connected to the lower end of the guide shaft 6 releases the ring core of the wedge-shaped rope ring clamped by the wedge-shaped ring clamping mechanism 8. The ring core release process is highly stable. This utility model device has the advantages of compact and lightweight structure, sturdiness and durability, simple operation, time-saving and high efficiency, stable operation, large supporting force, self-locking, and safety, flexibility and reliability. It is suitable for working in confined spaces.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A hydraulic unloading device for the first wedge-shaped ring of a lifting wire rope, characterized in that: The device includes a lower support (1), an upper support (2), and a hydraulic jack (3). The upper support (2) is installed above the lower support (1). The upper support (2) has a first guide plate (4) and a second guide plate (5) inside. The first guide plate (4) and the second guide plate (5) are arranged vertically and vertically, and the first guide plate (4) and the second guide plate (5) are slidably connected to the upper support (2). The hydraulic jack (3) is located at the top center of the first guide plate (4). The first mounting seat is located at the bottom center of the second guide plate (5). A guide shaft (6) is detachably installed in the first mounting seat. The lower end of the guide shaft (6) extends through the bottom of the upper support (2). A top block (7) is located below the bottom of the upper support (2). The top block (7) is detachably installed with the lower end of the guide shaft (6). A wedge-shaped ring clamping mechanism (8) is located inside the lower support (1). The wedge-shaped ring clamping mechanism (8) is installed with the lower support (1).
2. The hydraulic unloading device for the first wedge-shaped ring of a lifting wire rope according to claim 1, characterized in that: The upper support (2) includes a support plate (201), a top plate (202) and guide rods (203). The top of the support plate (201) is symmetrically provided with guide rods (203), and the top ends of the two guide rods (203) are provided with top plates (202). The first guide plate (4) and the second guide plate (5) are slidably connected to the two guide rods (203) at both ends.
3. The hydraulic unloading device for the first wedge-shaped ring of a lifting wire rope according to claim 2, characterized in that: The lower support (1) includes a base plate (101) and a vertical plate (102). The vertical plate (102) is symmetrically provided on the top of the base plate (101). The wedge-shaped ring clamping mechanism (8) is installed with the vertical plate (102).
4. The hydraulic unloading device for the first wedge-shaped ring of a lifting wire rope according to claim 3, characterized in that: The support plate (201) is symmetrically provided with a sliding plate (9) at the bottom. The inner side wall of the upright plate (102) is provided with a sliding groove (10). The sliding plate (9) is slidably connected to the sliding groove (10). A locking bolt (11) is provided on one side of the upright plate (102). A locking hole (12) is provided on the sliding plate (9). There are multiple locking holes (12).
5. The hydraulic unloading device for the first wedge-shaped ring of a lifting wire rope according to claim 3, characterized in that: The wedge-shaped ring clamping mechanism (8) includes a first assembly plate (801), a second assembly plate (802), a two-way screw (803), and a slide rod (804). The two sets of vertical plates (102) are respectively provided with a first assembly plate (801) and a second assembly plate (802) on their side walls. A two-way screw (803) is rotatably provided between the two first assembly plates (801), and a slide rod (804) is provided between the two second assembly plates (802). A locking plate (805) is symmetrically and slidably provided on the slide rod (804). One end of each locking plate (805) is threadedly connected to the two-way screw (803). A knob (806) is provided at one end of the two-way screw (803).
6. The hydraulic unloading device for the first wedge-shaped ring of a lifting wire rope according to claim 3, characterized in that: The slide plate (9) and the support plate (201) are integrally formed, and the first assembly plate (801), the second assembly plate (802) and the upright plate (102) are integrally formed.