Ceramsite filler structure
By designing corrugated partition plates and movable regulators in the ceramsite packing structure, the problems of easy clogging of the packing and uneven water flow are solved, thereby improving the efficiency of sewage treatment and accelerating the degradation of pollutants.
Patent Information
- Application Number
- CN202520045998.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing packing materials are prone to clogging, uneven water flow distribution, and low treatment efficiency in wastewater biofilm treatment processes.
A structure for ceramsite packing is designed, which utilizes multiple corrugated partition plates connected to a movable regulator to form a curved flow path. The movable regulator drives the partition plates to slide, changing the relative position of the partition plates and the ceramsite packing, thereby increasing the contact frequency and area between the wastewater and the biofilm on the packing surface.
It improves wastewater treatment efficiency, reduces clogging, ensures uniform water flow distribution, and increases the degradation rate and mass transfer efficiency of pollutants.
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Figure CN223705354U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filler structure technical field more specifically, relate to a ceramsite filler structure. BACKGROUND
[0002] In the wastewater biofilm method treatment process, the filled filler is its core part. The filler is the habitat of the biofilm and is the carrier of the biofilm, which affects the growth, reproduction, shedding and morphology and spatial structure of microorganisms, and simultaneously has the function of intercepting suspended substances. Thirdly, the filler plays the role of cutting and blocking bubbles, can increase the residence time of bubbles in the water body and the gas-liquid contact surface area, and improve the mass transfer efficiency. As can be seen, the filler has an extremely important role, but the current filler has the problems of easy blockage, uneven water flow distribution and low treatment efficiency when in use. SUMMARY
[0003] The utility model solves the technical problem that the prior art lacks, and provides a ceramsite filler structure.
[0004] The utility model adopts the technical scheme that:
[0005] The ceramsite filler structure comprises a shell, a plurality of corrugated partition plates movably connected in the shell, a plurality of filler areas formed by the plurality of corrugated partition plates in the shell, and a plurality of ceramsite filler bodies filled in the plurality of filler areas.
[0006] Further, a curved flow path for fluid flow is formed between the two adjacent corrugated partition plates.
[0007] Further, the corrugated partition plate comprises a corrugated plate body and two straight plate bodies fixed at both ends of the corrugated plate body, and the two straight plate bodies are respectively sealingly and slidably arranged in the straight plate sliding grooves of the front and rear rectangular sliding sleeves of the shell.
[0008] Further, a plurality of cylindrical protrusions for stirring the ceramsite filler bodies are arranged on the side surface of the corrugated partition plate in contact with the ceramsite filler bodies.
[0009] Further, the cylindrical protrusions are arranged at the bending portions of the corrugated plate body.
[0010] Further, a strip-shaped plate fixed below the corrugated partition plate is sealingly and slidably arranged on the inner bottom surface of the shell, a strip-shaped block at the bottom of the strip-shaped plate is slidably arranged in the front and rear sliding channels of the bottom surface of the shell, the strip-shaped plate is blocked above the front and rear sliding channels, the strip-shaped block at the bottom is rotatably connected with a connecting shaft, and a cross sleeve at the bottom of the connecting shaft is connected with the movable adjuster arranged at the bottom of the shell.
[0011] Further, the strip-shaped block side part is fixedly connected with a separation block sliding on the lower surface of the shell.
[0012] Further, the movable adjuster comprises a motor installed below the shell, a transmission disc is keyed connected on the motor shaft, the eccentric position of the transmission disc is rotationally connected with an eccentric transmission shaft, the eccentric transmission shaft is rotationally connected with one end of a transmission arm, the other end of the transmission arm is rotationally connected with a push-pull sleeve, the push-pull sleeve is slidingly fitted on one end of a swing shaft, the shaft seat fixedly connected with the middle part of the swing shaft is rotationally connected with a short shaft in the center of the lower surface of the shell; the swing shaft is arranged in the horizontal sleeve pipe.
[0013] Further, the strip-shaped block bottom part is connected with a rack rod through a side frame, the rack rod is engagedly connected with a plurality of gear wheels, the plurality of gear wheels are fixedly connected below a plurality of rotating shafts, the middle part of the plurality of rotating shafts is sealingly arranged in the shaft holes in the bottom surface of the shell, the plurality of rotating shafts are inserted into the shaft bodies in the filling area of the shell and are uniformly and fixedly connected with a plurality of poking protrusions.
[0014] Further, the front and rear sides of the shell are respectively provided with a medium inlet and a medium outlet communicated with the filling area, and the top of the shell is detachably connected with a shell cover.
[0015] From the above scheme, the beneficial effects of the present application are as follows:
[0016] In the ceramic particle filling structure, the plurality of corrugated partition plates in the shell divide the interior of the shell into a plurality of filling areas, the plurality of filling areas are filled with the ceramic particle filling bodies, the sewage is effectively treated, and the filled ceramic particle filling bodies are convenient to replace, so that the treatment effect is ensured; the curved flow paths for fluid flowing are formed between the adjacent two corrugated partition plates, the plurality of bending arrangements are connected with the movable adjuster assembled on the bottom of the shell, the plurality of corrugated partition plates can be driven to slide in the shell through the movable adjuster, the relative positions of the plurality of corrugated partition plates and the ceramic particle filling bodies are changed, the ceramic particle filling bodies are poked, the contact frequency and the contact area of the sewage and the biological membrane on the surface of the filling are increased, so that the mass transfer efficiency of the organic matter is improved, and the degradation speed of the pollutants is accelerated; the ceramic particle filling bodies are also poked, which is helpful for the uniform distribution of the sewage in the shell, reduces the probability of short flow and dead zone, and improves the sewage treatment efficiency.
[0017] In order to make the above-mentioned purposes, characteristics and advantages of the present application more obvious and easy to understand, the following preferred embodiments are taken as examples, and the detailed description is as follows in combination with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:
[0019] Figure 1 Schematic diagram of the ceramic filler structure provided by the embodiment of the present application Figure One ;
[0020] Figure 2 Schematic diagram of the ceramic filler structure provided by the embodiment of the present application Figure Two ;
[0021] Figure 3 Schematic diagram of the ceramic filler structure provided by the embodiment of the present application Figure Three ;
[0022] Figure 4 Schematic diagram of the corrugated partition plate provided by the embodiment of the present application Figure One ;
[0023] Figure 5 Schematic diagram of the corrugated partition plate provided by the embodiment of the present application Figure Two ;
[0024] Figure 6 Schematic diagram of the movable adjuster provided by the embodiment of the present application
[0025] Figure 7 Partial schematic diagram of the ceramic filler structure provided by the embodiment of the present application
[0026] Figure 8 Schematic diagram of the housing provided by the embodiment of the present application
[0027] Icon: housing 1; corrugated partition plate 2; movable adjuster 3; motor 301; transmission disc 302; eccentric transmission shaft 303; transmission arm 304; push-pull sliding sleeve 305; swing shaft 306; rectangular sliding sleeve 4; cylindrical protrusion 5; strip-shaped plate 6; strip-shaped block 7; connecting shaft 8; transverse sleeve 9; rack rod 10; gear 11; rotating shaft 12; poking protrusion 13; ceramic filler body 14. DETAILED DESCRIPTION
[0028] In order to make the technical solutions of the embodiments of the present application clearer and more complete, and obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] It should be understood that the terms such as "have", "contain" and "include" used in this paper do not exclude the presence or addition of one or more other elements or combinations thereof.
[0030] Please refer to Figures 1-8The utility model provides a kind of ceramsite filler structure, comprising: shell 1, multiple pieces of corrugated partition plate 2 of bending arrangement are movably connected in shell 1, multiple pieces of corrugated partition plate 2 are spaced into multiple filler areas inside shell 1, and multiple filler areas are filled with ceramsite filler body 14;Multiple pieces of corrugated partition plate 2 are connected with movable regulator 3 assembled in the bottom of shell 1, to drive multiple corrugated partition plate 2 to slide in shell 1 by movable regulator 3, change the relative position of multiple corrugated partition plate 2 and ceramsite filler body, and curved flow path for fluid to flow is formed between adjacent two corrugated partition plate 2.
[0031] The working principle and technical effects of the above technical solution are as follows:
[0032] In the ceramsite filler structure of the utility model, multiple pieces of corrugated partition plate 2 in shell 1 are spaced into multiple filler areas inside shell 1, and multiple filler areas are filled with ceramsite filler body 14, which facilitates effective treatment of sewage and facilitates replacement of the filled ceramsite filler body 14, thereby ensuring treatment effect; curved flow path for fluid to flow is formed between adjacent two corrugated partition plate 2, multiple pieces of corrugated partition plate 2 are connected with movable regulator 3 assembled in the bottom of shell 1, multiple corrugated partition plate 2 can be driven to slide in shell 1 by movable regulator 3, the relative position of multiple corrugated partition plate 2 and ceramsite filler body 14 is changed, the contact frequency and contact area of sewage and filler surface biofilm are increased by stirring ceramsite filler body 14, thereby improving the mass transfer efficiency of organic matter and accelerating the degradation speed of pollutants; stirring ceramsite filler body 14 also helps uniform distribution of sewage in shell 1, reduces the probability of short flow and dead zone, and improves sewage treatment efficiency; continuously stirring ceramsite filler body 14 can reduce the accumulation of biofilm and suspended matter on ceramsite filler body 14, reduce the phenomenon of blockage, ensure smooth water flow, increase the contact area and contact time of sewage and ceramsite filler body 14, and improve the degradation efficiency of pollutants.
[0033] Corrugated partition plate 2 comprises: corrugated plate body and straight plate body fixed at both ends of corrugated plate body, two straight plate bodies are sealingly and slidably arranged in straight plate sliding grooves of front and rear rectangular sliding sleeves 4 of shell 1, the arrangement of corrugated plate body facilitates the flow of sewage along the curved path and improves the contact effect with ceramsite filler body 14, the arrangement of straight plate body facilitates the reciprocating sliding movement of corrugated partition plate 2 in front and back directions controlled by movable regulator 3, and the two straight plate bodies are sealingly and slidably arranged in straight plate sliding grooves of front and rear rectangular sliding sleeves 4 of shell 1, thereby improving the stability of sliding movement of corrugated partition plate 2.
[0034] The corrugated partition plate 2 is provided with a plurality of columnar protrusions 5 for stirring the ceramsite filler bodies on the side in contact with the ceramsite filler bodies, and the columnar protrusions 5 are arranged at the bending positions of the corrugated plate body. When the corrugated partition plate 2 performs the reciprocating sliding movement in the front-back direction, the stirring effect on the ceramsite filler bodies 14 can be further improved through the contact between the plurality of columnar protrusions 5 and the ceramsite filler bodies 14, so as to promote the shedding of the aged biofilm and avoid the internal oxygen deficiency and activity reduction caused by the over-thick biofilm, thereby maintaining the activity and treatment efficiency of the biofilm.
[0035] The strip-shaped plate 6 fixed below the corrugated partition plate 2 is sealed to slide on the bottom surface inside the shell 1, the strip-shaped block 7 at the bottom of the strip-shaped plate 6 is slidingly arranged in the front-back sliding channel of the bottom surface of the shell 1, the strip-shaped plate 6 is blocked above the front-back sliding channel, the bottom of the strip-shaped block 7 is rotationally connected to the coupling shaft 8, the cross sleeve 9 fixed to the bottom of the coupling shaft 8 is connected to the movable adjuster 3 arranged at the bottom of the shell 1, and the anti-disengagement block fixed to the side of the strip-shaped block 7 slides on the lower surface of the shell 1. The movable adjuster 3 comprises: a motor 301 mounted below the shell 1, a transmission disc 302 keyed to the shaft of the motor 301, an eccentric transmission shaft 303 rotationally connected to the eccentric position of the transmission disc 302, a transmission arm 304 rotationally connected to one end of the eccentric transmission shaft 303, a push-pull sliding sleeve 305 rotationally connected to the other end of the transmission arm 304, the push-pull sliding sleeve 305 slidingly fitted to one end of a swing shaft 306, and an axle seat fixed to the middle of the swing shaft 306 rotationally connected to the short shaft at the center of the lower surface of the shell 1; the swing shaft 306 is arranged in the cross sleeve 9.
[0036] When the motor 301 is started, the transmission disc 302 is driven to rotate around the axis thereof, the transmission disc 302 drives the eccentric transmission shaft 303 to perform a rotating and circumambulating movement when rotating, the eccentric transmission shaft 303 drives one end of the transmission arm 304 to perform a rotating and circumambulating movement when rotating and circumambulating, the other end of the transmission arm 304 drives the swing shaft 306 to swing around the axis of the short shaft through the push-pull sliding sleeve 305, and the swing shaft 306 performs a reciprocating swinging movement, so as to change the contact position between the swing shaft 306 and the cross sleeve 9, thereby driving the cross sleeve 9 connected thereto to move in the front-back direction, the cross sleeve 9 drives the strip-shaped block 7 to slide in the front-back sliding channel of the bottom surface of the shell 1 through the coupling shaft 8, the strip-shaped block 7 drives the strip-shaped plate 6 to seal and slide on the bottom surface inside the shell 1 when sliding, thereby driving the corrugated partition plate 2 to move in the front-back direction in the shell 1; the movement stability is good, and the efficiency is high.
[0037] Each strip block 7 bottom is connected with a rack bar 10 through a side frame, each rack bar 10 is connected with a plurality of gear wheels 11, the plurality of gear wheels 11 are fixedly connected below a plurality of rotating shafts 12, the plurality of rotating shafts 12 are rotatably arranged in the shaft holes in the bottom surface of the shell 1, and the plurality of rotating shafts 12 are uniformly and fixedly connected with a plurality of stirring protrusions 13 on the shaft bodies inserted into the filler area of the shell 1. Each strip block 7 bottom is connected with a rack bar 10 through a side frame, and the rack bar 10 is driven to move forward and backward synchronously when the strip block 7 moves forward and backward, the rack bar 10 is engaged with the plurality of gear wheels 11 to rotate, thereby driving the plurality of rotating shafts 12 to rotate through the plurality of gear wheels 11, and the plurality of rotating shafts 12 are used to stir the ceramsite filler bodies 14 in the filler area of the shell 1 through the plurality of stirring protrusions 13 on the shaft bodies to a certain amplitude, so that the effect of stirring is further improved.
[0038] The front and rear sides of the shell 1 are respectively provided with a medium inlet and a medium outlet communicated with the filler area, which are used for inputting and outputting sewage and other media, and the top of the shell 1 is detachably connected with a shell cover, so that the shell cover can be easily disassembled and maintained, and the shell cover and the shell 1 can be bolted and sealed.
[0039] In the description of the utility model, it should be understood that the directions or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model.
[0040] In the utility model, unless otherwise clearly defined and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected or can communicate with each other; can be directly connected, or can be indirectly connected through an intermediate medium, can be the communication or interaction relationship between two elements, unless otherwise clearly defined. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.
[0041] Although the embodiments of the present application have been disclosed as above, it is not limited to the application listed in the specification and the embodiments, and it can be applied to various fields suitable for the present application. For those skilled in the art, other modifications can be easily realized, and therefore the present application is not limited to specific details and the figures shown and described herein.
Claims
1. A ceramisite filler structure, characterised in that The utility model relates to a kind of shell (1), shell (1) inside movable connection multiple pieces of corrugated partition plate (2) of bending arrangement, multiple pieces of corrugated partition plate (2) are spaced into multiple filler areas by shell (1) inside, and multiple filler areas are filled with ceramsite filler body (14);Multiple pieces of corrugated partition plate (2) are connected with movable regulator (3) assembled in the bottom of shell (1), to drive multiple corrugated partition plate (2) in shell (1) by movable regulator (3) to slide, change the relative position of multiple corrugated partition plate (2) and ceramsite filler body (14). Adjacent two corrugated partition plates (2) form curved flow path for fluid to flow.
2. The ceramsite filler structure of claim 1, wherein, Corrugated partition plate (2) includes: corrugated plate body and straight plate body fixed at both ends of corrugated plate body, two straight plate bodies are respectively sealed and slidably arranged in straight plate sliding groove of front and rear two rectangular sliding sleeves (4) of shell (1).
3. The ceramsite filler structure of claim 1, wherein, The side of corrugated partition plate (2) in contact with ceramsite filler body (14) is provided with a plurality of cylindrical protrusions (5) for stirring ceramsite filler body (14).
4. The ceramsite filler structure of claim 3, wherein, Cylindrical protrusions (5) are arranged at the bending part of corrugated plate body.
5. The ceramsite filler structure of claim 4, wherein, Strip-shaped plate (6) fixed below corrugated partition plate (2) is sealingly slid on the bottom surface inside shell (1), strip-shaped block (7) at the bottom of strip-shaped plate (6) is slidably arranged in the front and rear sliding tracks on the bottom surface of shell (1), strip-shaped plate (6) is blocked above the front and rear sliding tracks, and the bottom of strip-shaped block (7) is rotatably connected with coupling shaft (8), the bottom of coupling shaft (8) is fixed with cross sleeve (9) connected with movable regulator (3) arranged at the bottom of shell (1).
6. The ceramsite filler structure of claim 1, wherein, The anti-drop block fixed on the side of strip-shaped block (7) is slidably arranged on the lower surface of shell (1).
7. The ceramsite filler structure of claim 6, wherein, Movable regulator (3) includes: motor (301) mounted below shell (1), transmission disc (302) keyed on the shaft of motor (301), eccentric transmission shaft (303) rotatably connected at the eccentric position of transmission disc (302), transmission arm (304) rotatably connected at one end of eccentric transmission shaft (303), push-pull sliding sleeve (305) rotatably connected at the other end of transmission arm (304), push-pull sliding sleeve (305) slidably fitted at one end of swing shaft (306), shaft seat fixed at the middle of swing shaft (306) rotatably connected with the short shaft at the center of the lower surface of shell (1); swing shaft (306) is arranged in cross sleeve (9).
8. The ceramsite filler structure of claim 6, wherein, The bottom of strip-shaped block (7) is connected with rack bar (10) through side frame, rack bar (10) is engaged with a plurality of gear wheels (11), a plurality of gear wheels (11) are fixed below a plurality of rotating shafts (12), a plurality of rotating shafts (12) are sealingly arranged in the shaft holes on the bottom surface of shell (1), and a plurality of rotating shafts (12) are inserted into the shaft bodies of filler areas of shell (1) and are uniformly surrounded by a plurality of stirring protrusions (13).
9. The ceramsite filler structure of claim 8, wherein, The front and rear sides of shell (1) are respectively provided with medium inlet and medium outlet communicated with filler area, and the top of shell (1) is detachably connected with shell cover.
10. The ceramsite filler structure of claim 1, wherein,