Quick composting mechanism for solid waste of straw machine
By designing a crushing system and mixing components on the straw machine, the problems of dust pollution and low mixing efficiency during crushing are solved, enabling synchronous mixing and rapid composting of straw and composting agent, thereby improving straw processing efficiency and environmental protection.
Patent Information
- Application Number
- CN202423317350.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional straw crushers generate a lot of dust at the discharge port when crushing straw, which affects the environment. At the same time, the mixing efficiency of adding composting agents is low, which affects the composting efficiency.
A mechanism for rapid composting of solid waste using straw processing equipment was designed. It includes a crushing system and a mixing component. The mechanism utilizes a motor-driven rotating block and slider to deflect the nozzle and spray the composting agent. An anti-clogging component prevents straw from clogging the process, achieving simultaneous mixing of straw and composting agent and dust reduction.
It achieves efficient mixing of straw and composting agent, shortens composting time, avoids dust pollution, and improves work efficiency and environmental protection.
Smart Images

Figure CN223705496U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of organic fertilizer production, especially a straw machine solid waste rapid composting mechanism. BACKGROUND
[0002] The straw machine is a kind of mechanical equipment for processing crop straw, and the main function is to crush, cut, compress or pack straw, and common straw machines include straw crusher, straw cutting machine and straw packing machine etc., through the processing of straw machine, agricultural waste can be converted into useful resources, such as feed, fertilizer, energy etc., reduce environmental pollution, promote the comprehensive utilization of agricultural waste, the application of straw machine not only improves the processing efficiency of crop straw, but also provides strong support for sustainable agricultural development.
[0003] Solid waste composting refers to the process of converting organic waste into stable, harmless organic matter by biological, chemical or physical means, and the composting process usually decomposes organic components in waste by the action of microorganisms, reduces harmful substances and produces organic fertilizer rich in nutrients, common composting methods include composting, anaerobic digestion etc., through composting treatment, not only can reduce the volume and pollution risk of waste, but also can convert waste into valuable resources, promote waste reuse and resource utilization.
[0004] In order to speed up the efficiency of straw composting, the straw must be crushed first to generate straw chips, which is beneficial to microbial decomposition, and at the same time, composting agent is added in the straw chips to shorten the composting time, but the traditional method of adding composting agent is to stir it by separate machinery to achieve mixing effect, and at the same time, a large amount of dust is generated at the discharge port of the pulverizer when crushing straw, which affects the surrounding environment, therefore, a straw machine solid waste rapid composting mechanism is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a straw machine solid waste rapid composting mechanism, which aims at improving the problem that the traditional method of adding composting agent is to stir it by separate machinery to achieve mixing effect, and at the same time, a large amount of dust is generated at the discharge port of the pulverizer when crushing straw, which affects the surrounding environment.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a straw machine solid waste rapid composting mechanism, including crushing system, the mixing assembly is installed at the output end of the crushing system, the anti-blocking assembly is installed at the input end of the crushing system;
[0007] The mixing assembly comprises a water tank, the bottom of the water tank is fixedly connected to the rear side of the crushing system, a hose is fixedly connected to the top of the water tank, a spray head is fixedly connected to the output end of the hose, turning plates are fixedly connected to the front and rear ends of the spray head, a rotating rod is fixedly connected between the middle portions of the two turning plates, fixed plates are rotatably connected to the front and rear ends of the rotating rod, a support plate is fixedly connected between the left sides of the two fixed plates, a first motor is fixedly connected to the left side of the support plate, a rotating block is fixedly connected to the output end of the first motor, a sliding block is rotatably connected in the rotating block, a sliding rod is slidably connected in the sliding block, and the sliding rod is fixedly connected to the left end of the turning plate.
[0008] Further description of the above technical solution:
[0009] The anti-blocking assembly comprises a shell, the front side of the shell is fixedly connected to the rear side of the input end of the crushing system, two rotating discs are rotatably connected in the shell, sprockets are fixedly connected to the rear sides of the rotating discs, a chain is engaged between the outer portions of the two sprockets, a second motor is fixedly connected to the rear side of the shell, the output end of the second motor is fixedly connected to the rear side of the left sprocket, a sliding frame is slidably connected between the front sides of the two rotating discs, three connecting rods are fixedly connected to the top of the sliding frame, and a pressing plate is fixedly connected between the bottoms of the three connecting rods.
[0010] Further description of the above technical solution:
[0011] The bottom of the support plate is fixedly connected to the top of the output end of the crushing system, and the outer portion of the hose is fixedly connected to the inner portion of the support plate.
[0012] Further description of the above technical solution:
[0013] The outer portion of the turning plate is slidably connected to the inner side of the fixed plate, and the front and rear ends of the sliding rod are slidably connected between the inner sides of the two fixed plates.
[0014] Further description of the above technical solution:
[0015] The left end of the rotating block is rotatably connected to the right side of the support plate.
[0016] Further description of the above technical solution:
[0017] The outer portion of the sliding frame is slidably connected to the inner wall of the shell, and the outer portion of the connecting rod is slidably connected to the inner portion of the shell.
[0018] Further description of the above technical solution:
[0019] The outer portion of the pressing plate is slidably connected to the inner wall of the input end of the crushing system, and the rear side of the sprocket is rotatably connected to the inner wall of the shell.
[0020] As a further description of the above technical solutions:
[0021] The connecting rods are distributed transversely and equidistantly.
[0022] The utility model has the advantages of the following:
[0023] 1. In the utility model, the motor one drives the rotating block to rotate, and the sliding block slides on the outside of the sliding rod to drive the sliding rod to move left and right, under the action of the rotating rod, the rotating plate drives the spray head to deflect in the opposite direction, and the hose delivers the medicament in the water tank to the spray head and sprays it out, so that the broken system can mix the rotten straw and the straw debris in place while unloading, and the output end of the broken system is dusted, so that the rotten efficiency is improved and the surrounding environment is avoided to be affected.
[0024] 2. In the utility model, the motor two drives the left sprocket to rotate, under the action of the chain, the two rotating discs are synchronously driven to rotate, the sliding frame drives the connecting rod to move the pressing plate back and forth, so that the straw is pushed into the broken system, the straw cannot be blocked in the input end because it is too long, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 A three-dimensional schematic view of a solid waste rapid composting mechanism of a straw machine is provided for the utility model;
[0026] Figure 2 A structure schematic view of a spray head of a solid waste rapid composting mechanism of a straw machine is provided for the utility model;
[0027] Figure 3 A structure schematic view of a connecting rod of a solid waste rapid composting mechanism of a straw machine is provided for the utility model;
[0028] Figure 4 A structure schematic view of a chain of a solid waste rapid composting mechanism of a straw machine is provided for the utility model.
[0029] LEGEND:
[0030] 1, broken system; 2, water tank; 3, hose; 4, spray head; 5, rotating plate; 6, rotating rod; 7, fixed plate; 8, supporting plate; 9, motor one; 10, rotating block; 11, sliding block; 12, sliding rod; 13, shell; 14, rotating disc; 15, sprocket; 16, chain; 17, motor two; 18, sliding frame; 19, connecting rod; 20, pressing plate. DETAILED DESCRIPTION
[0031] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Figure 1 Figure 4 The present application provides an embodiment: a straw machine solid waste rapid composting mechanism, comprising a crushing system 1, the crushing system 1 is used for the device for crushing straw, wherein the crushing system 1 is internally provided with a high-speed rotating crushing disc for stirring and crushing straw, the output end of the crushing system 1 is provided with a mixing assembly, and the input end of the crushing system 1 is provided with an anti-blocking assembly.
[0033] The mixing assembly comprises a water tank 2, the water tank 2 is fixedly connected to the rear side of the crushing system 1 at the bottom, the top of the water tank 2 is fixedly connected with a hose 3, the output end of the hose 3 is fixedly connected with a spray head 4, the front and rear ends of the spray head 4 are fixedly connected with rotating plates 5, the rotating plates 5 are fixedly connected with a rotating rod 6 between the middle portions of the two rotating plates 5, the front and rear ends of the rotating rod 6 are rotatably connected with fixed plates 7, the left sides of the two fixed plates 7 are fixedly connected with a support plate 8, the left side of the support plate 8 is fixedly connected with a motor one 9, the output end of the motor one 9 is fixedly connected with a rotating block 10, the rotating block 10 is rotatably connected with a sliding block 11 inside, the sliding block 11 is slidably connected with a sliding rod 12 inside, the sliding rod 12 is fixedly connected to the left end of the rotating plate 5 outside, the water tank 2 is used for storing mixed liquid of water and composting agent, which is helpful for the composting efficiency of straw, the hose 3 is used for conveying the composting agent into the spray head 4, the spray head 4 is used for spraying the composting agent onto the straw debris to accelerate the composting efficiency, the rotating plate 5 is used for supporting the spray head 4 and driving the spray head 4 to deflect, the rotating rod 6 is the rotating shaft of the rotating plate 5, to ensure that the rotating plate 5 can rotate, the fixed plate 7 is used for supporting other parts, the support plate 8 is used for fixing the mixing assembly, the motor one 9 is used for driving the rotating block 10 to rotate, and the rotating block 10 is used for driving the sliding block 11 to revolve around the rotating block 10, wherein the sliding block 11 rotates and slides inside the rotating block 10, the sliding block 11 is used for driving the sliding rod 12 to move back and forth, to drive the rotating plate 5 to deflect, the bottom of the support plate 8 is fixedly connected to the top of the output end of the crushing system 1, to keep the whole mixing assembly stable, the hose 3 is fixedly connected to the inside of the support plate 8 outside, to keep the hose 3 stable, the rotating plate 5 is slidably connected to the inside of the fixed plate 7 outside, the front and rear ends of the sliding rod 12 are slidably connected between the inside of the two fixed plates 7, and the two fixed plates 7 limit the moving direction of the rotating plate 5 and the sliding rod 12, to keep them stable, and the left end of the rotating block 10 is rotatably connected to the right side of the support plate 8, to keep the rotating block 10 stable.
[0034] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Figure 1 Figure 4 The anti-blocking assembly comprises an outer shell 13 fixedly connected to the rear side of the input end of the crushing system 1, two rotating discs 14 rotatably connected inside the outer shell 13, chain wheels 15 fixedly connected to the rear side of the rotating discs 14, a chain 16 engaged between the outer portions of the two chain wheels 15, a motor two 17 fixedly connected to the rear side of the left chain wheel 15, a sliding frame 18 slidably connected between the front sides of the two rotating discs 14, three connecting rods 19 fixedly connected to the top of the sliding frame 18, a pressing plate 20 fixedly connected between the bottoms of the three connecting rods 19, and the outer shell 13 for connecting and protecting the internal parts. The rotating discs 14 are used to drive the sliding frame 18 to move up and down, the chain wheels 15 are used to cooperate with the chain 16 to make the two rotating discs 14 rotate synchronously, the motor two 17 is used to drive the rotating discs 14 to rotate, the sliding frame 18 is used to drive the connecting rods 19 to move up and down, the connecting rods 19 are used to drive the pressing plate 20 to move synchronously, the sliding frame 18 is slidably connected to the inner wall of the outer shell 13, the connecting rods 19 are slidably connected to the inside of the outer shell 13, the outer shell 13 limits the moving direction of the sliding frame 18 and the connecting rods 19, so that they can only move up and down and cannot move randomly, the pressing plate 20 is slidably connected to the inner wall of the input end of the crushing system 1 to limit the moving direction of the pressing plate 20, the chain wheel 15 is rotatably connected to the inner wall of the outer shell 13 to keep the chain wheel 15 stable, and the connecting rods 19 are horizontally and equidistantly distributed to make the pressing plate 20 bear force evenly.
[0035] Working principle: when the device is used, the rotting agent is first added to the water tank 2 and mixed evenly, then the crushing system 1, the motor one 9 and the motor two 17 are started to work, when the straw is placed into the input end of the crushing system 1, the motor two 17 drives the left chain wheel 15 to rotate, drives the right chain wheel 15 to rotate synchronously under the action of the chain 16, makes the two rotating discs 14 rotate synchronously, and drives the sliding frame 18 to move downward, drives the pressing plate 20 to press the straw downward under the connection of the connecting rods 19, avoids the straw from being blocked in the input end of the crushing system 1 to affect the crushing efficiency, the straw is sprayed from the top output end after being crushed by the crushing system 1 and is stacked at the designated position, the rotting agent in the water tank 2 is transported into the spray head 4 under the action of the water pump and is sprayed to mix with the straw, and at the same time, the motor one 9 drives the rotating block 10 to rotate, drives the sliding block 11 to move back and forth with the sliding rod 12, drives the rotating plate 5 to deflect under the support of the fixed plate 7 and the action of the rotating rod 6, and drives the spray head 4 to move back and forth, so that the spraying is more uniform, the straw rots more quickly and sufficiently, time and labor are saved, and the working efficiency is effectively improved. Meanwhile, the sprayed rotting agent can also reduce the dust at the output end of the crushing system 1 to avoid affecting the surrounding environment.
[0036] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A mechanism for rapid composting of solid waste from straw processing, comprising a crushing system (1), characterized in that: A mixing component is installed at the output end of the crushing system (1), and an anti-blocking component is installed at the input end of the crushing system (1). The mixing component includes a water tank (2), the bottom of which is fixedly connected to the rear side of the crushing system (1), a hose (3) is fixedly connected to the top of the water tank (2), a nozzle (4) is fixedly connected to the output end of the hose (3), a rotating plate (5) is fixedly connected to both the front and rear ends of the nozzle (4), a rotating rod (6) is fixedly connected between the middle of the two rotating plates (5), a fixed plate (7) is rotatably connected to both the front and rear ends of the rotating rod (6), a support plate (8) is fixedly connected between the left sides of the two fixed plates (7), a motor (9) is fixedly connected to the left side of the support plate (8), a rotating block (10) is fixedly connected to the output end of the motor (9), a slider (11) is rotatably connected inside the rotating block (10), a sliding rod (12) is slidably connected inside the slider (11), and the sliding rod (12) is fixedly connected to the left end of the rotating plate (5) on the outside.
2. The rapid composting mechanism for solid waste from straw processing machine according to claim 1, characterized in that: The anti-blocking component includes a housing (13), the front side of which is fixedly connected to the rear side of the input end of the crushing system (1). Inside the housing (13), there are two turntables (14) rotatably connected. A sprocket (15) is fixedly connected to the rear side of the turntable (14). A chain (16) meshes between the two sprockets (15). A second motor (17) is fixedly connected to the rear side of the housing (13). The output end of the second motor (17) is fixedly connected to the rear side of the left sprocket (15). A sliding frame (18) is slidably connected between the front sides of the two turntables (14). Three connecting rods (19) are fixedly connected to the top of the sliding frame (18). A pressure plate (20) is fixedly connected between the bottom of the three connecting rods (19).
3. The rapid composting mechanism for solid waste from straw processing machine according to claim 1, characterized in that: The bottom of the support plate (8) is fixedly connected to the top of the output end of the crushing system (1), and the outside of the hose (3) is fixedly connected to the inside of the support plate (8).
4. The rapid composting mechanism for solid waste from a straw processing machine according to claim 1, characterized in that: The rotating plate (5) is externally slidably connected to the inner side of the fixed plate (7), and the front and rear ends of the slide rod (12) are slidably connected between the inner sides of the two fixed plates (7).
5. The rapid composting mechanism for solid waste from straw processing machine according to claim 1, characterized in that: The left end of the rotating block (10) is rotatably connected to the right side of the support plate (8).
6. The rapid composting mechanism for solid waste from a straw machine according to claim 2, characterized in that: The sliding frame (18) is externally slidably connected to the inner wall of the outer shell (13), and the connecting rod (19) is externally slidably connected to the inside of the outer shell (13).
7. The rapid composting mechanism for solid waste from a straw machine according to claim 2, characterized in that: The pressure plate (20) is externally slidably connected to the inner wall of the input end of the crushing system (1), and the rear side of the sprocket (15) is rotatably connected to the inner wall of the outer shell (13).
8. The rapid composting mechanism for solid waste from a straw machine according to claim 2, characterized in that: The connecting rods (19) are distributed laterally at equal intervals.