Wire harness convenient for adjusting plugging direction

By using corrugated tubing and snap-fit ​​tee connections, combined with a rubber bending sheath, the problem of difficulty in adjusting the insertion direction of wire harness terminals and connectors was solved, thus optimizing the wire harness length and reducing costs.

CN223712444UActive Publication Date: 2025-12-23XUZHOU SHUANGYU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423225507.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-23
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to adjust the insertion direction of the wiring harness terminals and the engineering vehicle terminal connectors, which requires an increase in the length of the wiring harness, increasing production costs, and the branch wiring harness cannot be flexibly adjusted to a 180-degree direction.

Method used

The system employs a corrugated tube bus harness sheath and snap-fit ​​tee connection, combined with a rubber bending sheath, allowing the sub-harness to be oriented without increasing its length by rotating the snap-fit ​​tee and bending sheath.

Benefits of technology

It enables flexible connection between wire harness terminals and connectors, reduces the required wire harness length, lowers production costs, and improves the flexibility and ease of maintenance of the wire harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness convenient to adjust the plugging direction, which comprises a main wire harness sheath and a plurality of sub wire harnesses, a sub wire harness sheath is arranged outside each sub wire harness, the end part of each sub wire harness is provided with a wiring terminal, and a main wire harness sheath is arranged outside all the sub wire harnesses; the bus harness sheath is disconnected from the branch external connection part and is connected through a buckle type tee joint; after the buckle type tee joint is buckled, the disconnected main wire harness sheath is connected by the main channel, and the branch external sub wire harness is externally connected to the outside of the main wire harness sheath by the branch channel; the sub-wire harness sheath is provided with a fracture, and a bending sheath is arranged outside the fracture. According to the utility model, the branch external connection part of the main wire harness sheath is divided into two parts which are connected through the buckle-type tee joint, and when the plugging direction is adjusted, the buckle-type tee joint is rotated to drive the sub-wire harnesses to rotate circumferentially, and the length of the sub-wire harnesses does not need to be prolonged; and the bending sheath can meet the requirements of protecting the sub-wire harness and bending at a large angle, so that the length of the sub-wire harness does not need to be increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a wire harness, concretely relates to a wire harness convenient for adjusting plug -in direction. BACKGROUND

[0002] The wire harness of engineering machinery vehicle as the important component of electrical system, its work stability is directly related to the performance and reliability of engineering machinery vehicle, once the wire harness appears the fault, can cause engineering machinery vehicle to stop or operate unsafe, this not only can influence production efficiency, also can cause the danger to the working environment. In order to guarantee the stability of wire harness work, first, guarantee wire harness terminal and engineering vehicle terminal joint can be firmly inserted, for this, need to guarantee the angle of wire harness terminal and engineering vehicle terminal joint when two are inserted, in ideal case, wire harness terminal and engineering vehicle terminal joint coaxial butt joint. But because wire harness outside is all equipped with the hard texture sheath that protects, so wire harness can not directly bend at a large angle, in order to solve this problem, current wire harness manufacturers all increase wire harness length to guarantee that there is enough margin to gradually adjust the direction of wire harness terminal. Many cases will be connected to a plurality of branch wire harness on a bus harness, different branch wire harness connects corresponding terminal joint, and the current branch wire harness branches from the bus harness is all the sheath of the bus harness is drilled in advance, then the branch wire harness is drilled out by the drilling hole on the sheath, and the branch wire harness adjusts the plug-in direction and is affected by the drilling hole position on the sheath, if the drilling hole position is directly opposite the terminal joint, then the branch wire harness does not need to adjust the direction, and can be directly plugged in, if the drilling hole position is directly opposite the terminal joint, since the sheath is an integral whole, the branch wire harness cannot drive the sheath to rotate as a whole, so the branch wire harness needs to adjust the direction by 180 degrees, that is, the branch wire harness needs to reserve a large amount of margin for the branch wire harness to adjust the direction by 180 degrees, and the sheath cannot predict the relative angle of the drilling hole and the terminal joint in advance when drilling, so the branch wire harness reserves the length in the case of needing to adjust the direction by 180 degrees. For wire harness manufacturers, increasing the length of the wire harness will inevitably increase the cost, so how to adjust the plug-in direction of the wire harness without increasing the length of the wire harness and increasing the cost has become a problem that wire harness manufacturers need to solve. SUMMARY

[0003] In view of the problems existing in the prior art, the utility model provides a wire harness convenient for adjusting plug-in direction, which can conveniently adjust the plug-in direction without increasing the length of the wire harness.

[0004] To achieve the above object, the utility model provides the following technical scheme: including bus harness sheath and a plurality of sub wire harness, each sub wire harness is equipped with sub wire harness sheath outside, and the end of the sub wire harness is provided with a terminal, and all the sub wire harnesses are provided with a bus harness sheath outside:

[0005] The bus harness sheath is a bellows, when the sub-harness needs to branch out, the bus harness sheath is disconnected at the branching out position and connected through a buckle type tee joint; the buckle type tee joint is a symmetrical two-limb type clamping structure, comprising two semicircular main channels and two semicircular branch channels, the inner sides of the circumferential directions of the two semicircular main channels are hingedly connected, and a semicircular branch channel is arranged at the middle positions of the outer sides of the circumferential directions of the two semicircular main channels; after the buckle type tee joint is buckled, the disconnected bus harness sheath is connected by the main channels, and the sub-harness branching out is connected to the outside of the bus harness sheath by the branch channels.

[0006] The sub-harness sheath is provided with a fracture at a position 8 cm away from the inner end face of the terminal, and a bending sheath is arranged outside the fracture, the length of the bending sheath is greater than the length of the fracture, and the two ends of the bending sheath are connected with the sub-harness sheaths before and after the fracture.

[0007] Further, the inner walls of the two semicircular main channels are each provided with an arc-shaped limiting card at positions close to the two ends.

[0008] Further, the bending sheath is made of rubber.

[0009] Further, the bending sheath is in a corrugated structure, which is convenient for deformation of the bending sheath when bending.

[0010] Compared with the prior art, the bus harness sheath is disconnected into two parts at the branching out position and connected through a buckle type tee joint, the sub-harness branching out is connected to the outside of the bus harness sheath through the branch channels of the buckle type tee joint, and when the terminal and the terminal connector need to be adjusted in direction, only the buckle type tee joint needs to be rotated to drive the sub-harness to rotate in the circumferential direction, without the need to lengthen the sub-harness; in addition, the sub-harness sheath is provided with a fracture, and a bending sheath is arranged outside the fracture, the bending sheath is slightly softer than the sub-harness sheath, the bending sheath can meet the protection requirement of the sub-harness and also meet the requirement of large-angle bending, so that the length of the sub-harness does not need to be increased. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the overall structure of the utility model; Figure 1 It is a partial enlarged view of A part in the middle;

[0013] Figure 3 It is a schematic diagram of the fracture of the sub-harness sheath of the utility model;

[0014] Figure 4 It is a side view of the buckle type tee joint of the utility model in an unfolded state;

[0015] Figure 5 It is a top view of the buckle type tee joint of the utility model in an unfolded state;

[0016] In the figure: 1, bus harness sheath, 2, sub-harness sheath, 21, fracture, 3, buckle tee, 31, semicircular main passage, 32, semicircular branch passage, 33, limiting card, 4, terminal, 5, bending sheath. DETAILED DESCRIPTION

[0017] The utility model will be further described below with reference to the drawings.

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] As Figures 1 to 5 shown, the utility model provides a technical scheme: including bus harness sheath 1 and a plurality of sub-harness, each sub-harness is equipped with sub-harness sheath 2 outside to protect its inside sub-harness, and the end of sub-harness is equipped with terminal 4 to be connected with terminal connector, and all sub-harness is equipped with bus harness sheath 1 outside;Bus harness sheath 1 is bellows, when sub-harness needs to branch external connection, bus harness sheath 1 is disconnected from branch external connection and is connected through buckle tee 3, namely bus harness sheath 1 is divided into two at branch external connection;As Figure 4 and Figure 5As shown, the buckle type tee joint 3 is a symmetrical two-leaf type clamping structure, including two semicircular main channels 31 and two semicircular branch channels 32, the inner side of the circumferential direction of the two semicircular main channels 31 is hingedly connected, and an arc-shaped limiting card 33 is arranged at the position close to the two ends of the inner wall of the two semicircular main channels 31. The two semicircular main channels 31 can be folded and fitted along the hinge to form a circular main channel. A semicircular branch channel 32 is arranged at the middle position of the outer side of the circumferential direction of the two semicircular main channels 31. When the two semicircular main channels 31 are folded and fitted, the two semicircular branch channels 32 are also fitted to form a circular branch channel. After the buckle type tee joint 3 is buckled, the disconnected bus beam sheath 1 is connected by the main channel, and the branch external sub-wire harness is connected to the bus beam sheath 1 outside by the branch channel. Since the bus beam sheath 1 is a corrugated pipe, and the arc-shaped limiting card 33 is arranged at the position close to the two ends of the inner wall of the two semicircular main channels 31, after the buckle type tee joint 3 is buckled, the limiting card 33 will be clamped on the bus beam sheath 1, preventing the axial movement of the bus beam sheath 1 while not affecting the circumferential rotation of the bus beam sheath 1. This structure makes it unnecessary to lengthen the sub-wire harness when the plug-in connection of the terminal connector 4 and the terminal connector needs to be adjusted in direction. It only needs to rotate the buckle type tee joint 3 to drive the sub-wire harness to rotate circumferentially to adjust the plug-in direction of the sub-wire harness, i.e. the terminal connector 4 and the terminal connector. The reason why the sub-wire harness can rotate circumferentially at the buckle type tee joint 3 is that the bus beam sheath 1 is in a disconnected state rather than an integral whole at this position, so it will not limit the circumferential rotation of the sub-wire harness.

[0020] As Figure 2 and Figure 3 , the sub-wire harness sheath 2 is provided with a fracture 21 at a position 8 cm away from the inner end face of the terminal connector 4, and a rubber bending sheath 5 is arranged outside the fracture 21. The length of the bending sheath 5 is greater than the length of the fracture 21, and the two ends of the bending sheath 5 are connected with the sub-wire harness sheath 2 before and after the fracture 21. The fracture 21 is replaced by the bending sheath 5 on the sub-wire harness sheath 2, and the bending sheath 5 is slightly softer than the sub-wire harness sheath 2. Therefore, when the plug-in direction of the terminal connector 4 and the terminal connector needs to be adjusted, the sub-wire harness can be bent at the position of the bending sheath 5 without the need to increase the length of the sub-wire harness. The bending sheath 5 can meet the demand of large-angle bending and also protect the sub-wire harness. Since the distance between the fracture 21 and the inner end face of the terminal connector 4 is 8 cm, even if the bending sheath 5 is damaged, the terminal connector 4 can be pulled out and a new bending sheath 5 can be embedded, which is convenient for maintenance and replacement.

[0021] It is apparent to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0022] The above is only the preferred embodiment of the present application, and is not used to limit the present application. Any slight modification, equivalent replacement and improvement made according to the technical essence of the present application to the above embodiments shall be included in the protection scope of the technical scheme of the present application.

Claims

1. A wire harness for easy adjustment of insertion direction, comprising a main wire harness sheath (1) and several sub-wire harnesses, each sub-wire harness having a sub-wire harness sheath (2) on its exterior, and the ends of the sub-wire harnesses having terminals (4), and all sub-wire harnesses having a main wire harness sheath (1) on their exterior, characterized in that: The bus harness sheath (1) is a corrugated pipe. When the sub-harness needs to be branched out, the bus harness sheath (1) is disconnected from the branch out and connected through a snap-fit ​​tee (3). The snap-fit ​​tee (3) is a symmetrical two-lobed snap-fit ​​structure, including two semi-circular main channels (31) and two semi-circular branch channels (32). The inner sides of the two semi-circular main channels (31) are hinged together in the circumferential direction. A semi-circular branch channel (32) is set at the middle position of the outer side of the two semi-circular main channels (31) in the circumferential direction. After the snap-fit ​​tee (3) is snapped in, the disconnected bus harness sheath (1) is connected by the main channel, and the branched sub-harness is connected to the outside of the bus harness sheath (1) through the branch channel. The sub-wire harness sheath (2) has a break (21) 8cm away from the inner end face of the terminal (4). The break (21) is surrounded by a bent sheath (5). The length of the bent sheath (5) is greater than the length of the break (21). The two ends of the bent sheath (5) are connected to the sub-wire harness sheath (2) before and after the break (21).

2. The wire harness according to claim 1, characterized in that: An arc-shaped limiting card (33) is provided on the inner wall of each of the two semi-circular main channels (31) near both ends.

3. A wire harness for easy adjustment of insertion direction according to claim 1, characterized in that: The bending sheath (5) is made of rubber.

4. A wire harness for easy adjustment of insertion direction according to claim 1, characterized in that: The bent sheath (5) has a corrugated structure.