Hydraulic forming equipment and hydraulic forming management system

Abstract

The utility model provides hydraulic forming equipment and a hydraulic forming management system, and relates to the technical field of hydraulic pressure. The hydraulic forming equipment comprises a hydraulic control system, an operation state monitoring mechanism, a communication control mechanism, a local monitoring mechanism and a cloud monitoring mechanism, wherein the operation state monitoring mechanism is used for monitoring operation parameters of the hydraulic control system; the operation state monitoring mechanism and the hydraulic control system are in communication connection with the communication control mechanism, and the local monitoring mechanism and the cloud monitoring mechanism are in communication connection with the communication control mechanism. According to the utility model, the running state monitoring mechanism is arranged, so that a data basis is provided for remote management and monitoring of the hydraulic control system and the hydraulic forming equipment; by arranging the communication control mechanism, a hardware basis is provided for remote management and monitoring of the hydraulic control system and the hydraulic forming equipment; by arranging a local monitoring mechanism or a cloud monitoring mechanism, remote management and monitoring of the hydraulic forming equipment are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to hydraulic technology field, specifically, relate to a kind of hydraulic forming equipment and hydraulic forming management system. BACKGROUND

[0002] With the development of intelligent manufacturing, industrial production is evolving towards high intelligence and informatization to adapt to increasingly complex and variable production environment.

[0003] However, the current hydraulic forming equipment such as injection molding machine and die casting machine still relies on traditional mechanical control and manual monitoring system. These systems usually only have basic operation interface and a small amount of feedback function, and need to rely on on-site monitoring and operation by operators. Such production mode increases the workload and time cost of operators, and the production efficiency is also low. UTILITY MODEL CONTENT

[0004] The problem solved by the utility model is how to realize remote management and monitoring of hydraulic forming equipment.

[0005] To solve the above problems, the utility model provides a kind of hydraulic forming equipment and hydraulic forming management system.

[0006] In the first aspect, the utility model provides a kind of hydraulic forming equipment, including hydraulic control system, running state monitoring mechanism, communication control mechanism, local monitoring mechanism and cloud monitoring mechanism, the running state monitoring mechanism is used for monitoring the operating parameter of the hydraulic control system;The running state monitoring mechanism and the hydraulic control system are respectively connected with the communication control mechanism, and the local monitoring mechanism and the cloud monitoring mechanism are respectively connected with the communication control mechanism.

[0007] Optionally, the hydraulic forming equipment further includes an electric cabinet and a first power supply and communication integrated line, the electric cabinet is provided with a plurality of quick plug female heads for power supply and data transmission, one end of the first power supply and communication integrated line is provided with a quick plug male head matched with the quick plug female head interface, and the other end of the first power supply and communication integrated line is used to connect with at least one of the hydraulic control system, the running state monitoring mechanism and the communication control mechanism.

[0008] Optionally, the hydraulic forming equipment further includes a second power supply and communication integrated line provided with the quick plug male head, and the local monitoring mechanism is connected to the quick plug female head through the second power supply and communication integrated line.

[0009] Optionally, the local monitoring mechanism includes a touch display mechanism.

[0010] Optionally, the cloud monitoring mechanism is wirelessly connected with the communication control mechanism, and the communication control mechanism is configured to wirelessly connect with a mobile terminal.

[0011] Optionally, the hydraulic forming device further comprises a first die and a second die, the hydraulic control system comprises a hydraulic drive structure for driving the first die and the second die to move relative to each other; the operation state monitoring mechanism comprises a first monitoring structure for monitoring an operation parameter of the hydraulic drive structure, and a second monitoring structure for monitoring positions of the first die and the second die.

[0012] Optionally, the hydraulic control system comprises a third monitoring structure for monitoring a hydraulic oil pressure of the hydraulic control system.

[0013] Optionally, the hydraulic forming device further comprises an alarm mechanism which is communicatively connected with at least one of the operation state monitoring mechanism and the communication control mechanism.

[0014] In a second aspect, the utility model provides a kind of hydraulic forming management system, comprising the hydraulic forming device as described in first aspect.

[0015] Optionally, the hydraulic forming management system further comprises a video monitoring device for monitoring the hydraulic forming device, and the video monitoring device is communicatively connected with at least one of the local monitoring mechanism and the cloud monitoring mechanism of the hydraulic forming device.

[0016] The utility model discloses a hydraulic forming equipment, which has the following beneficial effects compared with the prior art: the hydraulic forming equipment is provided with an operation state monitoring mechanism to monitor the operation parameters of the hydraulic control system, and one of the local monitoring mechanism and the cloud monitoring mechanism can monitor, analyze and display the working state of the hydraulic control system based on the operation parameters in real time and in a centralized manner, thereby providing a data basis for remote management and monitoring of the hydraulic control system and the hydraulic forming equipment. The communication control mechanism is arranged to realize efficient collection and transmission of the operation parameters of the hydraulic control system and issuance of instructions of the hydraulic control system, thereby ensuring smooth and effective communication between the local monitoring mechanism (or the cloud monitoring mechanism) and the hydraulic control system and the operation state monitoring mechanism, and providing a hardware basis for remote management and monitoring of the hydraulic control system and the hydraulic forming equipment. The local monitoring mechanism or the cloud monitoring mechanism is arranged to, on one hand, remotely view the operation parameters of the hydraulic control system and remotely control the operation of the hydraulic control system, so that the operator can be away from the production area where the hydraulic control system is located, thereby avoiding high temperature or toxic substances generated in the production process of the hydraulic control system, which can harm the safety of human body, and ensuring the safety of the production and manufacturing process of the hydraulic forming equipment; on the other hand, the local monitoring mechanism or the cloud monitoring mechanism realizes centralized monitoring of the operation parameters of the hydraulic control system, and the operator does not need to observe and adjust each item in real time on site, thereby reducing the labor intensity of the operator, improving the work efficiency of the operator, and reducing the work burden and time cost of the operator, and improving the production efficiency of the hydraulic forming equipment. In addition, the local monitoring mechanism or the cloud monitoring mechanism can realize centralized management and collaborative scheduling of multiple hydraulic control systems, thereby helping to improve the overall automation level and efficiency of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 FIG. 1 is a partial structural schematic view of a hydraulic forming equipment in an embodiment of the utility model;

[0018] Figure 2 FIG. 1 is a partial structural schematic view of a hydraulic forming equipment in an embodiment of the utility model.

[0019] REFERENCE SIGNS:

[0020] 1, hydraulic control system; 2, operation state monitoring mechanism; 3, communication control mechanism; 4, local monitoring mechanism; 5, cloud monitoring mechanism; 6, electric cabinet; 61, quick plug female head; 7, first power supply and communication integrated line; 8, second power supply and communication integrated line; 9, quick plug male head. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.

[0022] It should be noted that the terms "first", "second", and the like in the description and claims of the utility model and the above drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein.

[0023] In combination Figure 1 , Figure 2 As shown in the utility model embodiment provides a kind of hydraulic forming equipment, including hydraulic control system 1, operating state monitoring mechanism 2, communication control mechanism 3, local monitoring mechanism 4 and cloud monitoring mechanism 5, operating state monitoring mechanism 2 is used to monitor the operating parameter of hydraulic control system 1;Operating state monitoring mechanism 2 and hydraulic control system 1 are connected with communication control mechanism 3 in communication respectively, and local monitoring mechanism 4 and cloud monitoring mechanism 5 are connected with communication control mechanism 3 in communication respectively.

[0024] Hydraulic forming equipment is driven by hydraulic control system 1 to relatively arranged first mould and second mould relative motion, to carry out hydraulic plastic shaping (such as injection molding, stamping forming or die casting etc.) to raw material located between first mould and second mould, realizes the production and manufacture of corresponding workpiece.In the embodiment, the hydraulic control system 1 of hydraulic forming equipment includes hydraulic cylinder, hydraulic pump, oil circuit system and related control valve, for driving the relative motion of the first mould and the second mould of hydraulic forming equipment.Operating state monitoring mechanism 2 of hydraulic forming equipment is used to monitor the operating parameter of hydraulic control system 1, for example, for monitoring the position information of first mould and second mould, the telescopic length of the rod body of the hydraulic cylinder of hydraulic control system 1, the oil pressure of the oil circuit system of the liquid of hydraulic control system 1 etc.Communication control mechanism 3 is used to realize the collection, transmission and instruction issuing of operating state data, specifically, communication control mechanism 3 collects the operating parameter (i.e. operating state data) of hydraulic control system 1 monitored by operating state monitoring mechanism 2 connected with it, and transmits it to at least one of local monitoring mechanism 4 and cloud monitoring mechanism 5 connected with it, to monitor, analyze and display the operating parameter of hydraulic control system 1 in real time by at least one of local monitoring mechanism 4 and cloud monitoring mechanism 5;Communication control mechanism 3 can also receive control instruction from local monitoring mechanism 4 or cloud monitoring mechanism 5, issue it to hydraulic control system 1 connected with it after analysis to adjust its operating state, such as adjusting the working pressure of the hydraulic pump of hydraulic control system 1, controlling the telescopic action of hydraulic cylinder or optimizing the flow distribution of oil circuit system, so as to realize the fine management and remote control of hydraulic forming equipment operation.

[0025] In this way, the hydraulic forming equipment is provided with the running state monitoring mechanism 2 to monitor the running parameters of the hydraulic control system 1, so that one of the local monitoring mechanism 4 and the cloud monitoring mechanism 5 can monitor, analyze and display the working state of the hydraulic control system 1 based on the running parameters in real time and centrally, thereby providing a data basis for remote management and monitoring of the hydraulic control system 1 and the hydraulic forming equipment. The communication control mechanism 3 is provided to realize efficient collection and transmission of the running parameters of the hydraulic control system 1 and issuing of instructions of the hydraulic control system 1, thereby ensuring smooth and effective communication between the local monitoring mechanism 4 (or the cloud monitoring mechanism 5) and the hydraulic control system 1 and the running state monitoring mechanism 2, and providing a hardware basis for remote management and monitoring of the hydraulic control system 1 and the hydraulic forming equipment. The local monitoring mechanism 4 or the cloud monitoring mechanism 5 is provided to remotely view the running parameters of the hydraulic control system 1 and remotely control the running of the hydraulic control system 1, so that the operator can be away from the production area where the hydraulic control system 1 is located, thereby avoiding harm to human safety caused by high temperature or toxic substances generated in the production process of the hydraulic control system 1, and ensuring the safety of the production and manufacturing process of the hydraulic forming equipment. On the other hand, centralized monitoring of the running parameters of the hydraulic control system 1 is realized, without the need for the operator to observe and adjust each item in real time on site, thereby reducing the labor intensity of the operator, improving the work efficiency of the operator, and reducing the work burden and time cost of the operator, and improving the production efficiency of the hydraulic forming equipment. In addition, the local monitoring mechanism 4 or the cloud monitoring mechanism 5 can realize centralized management and collaborative scheduling of multiple hydraulic control systems 1, which helps to improve the overall automation level and efficiency of the production line.

[0026] Optionally, in combination with Figure 2 As shown in the figure, the hydraulic forming equipment further comprises an electric cabinet 6 and a first power supply and communication integrated line 7, the electric cabinet 6 is provided with a plurality of quick plug female heads 61 for power supply and data transmission, one end of the first power supply and communication integrated line 7 is provided with a quick plug male head 9 adapted to the interface of the quick plug female head 61, and the other end of the first power supply and communication integrated line 7 is used to connect with at least one of the hydraulic control system 1, the running state monitoring mechanism 2 and the communication control mechanism 3.

[0027] In this embodiment, the hydraulic forming device further comprises an electric cabinet 6 and a first power supply and communication integrated line 7. The electric cabinet 6 is used to centrally manage the power supply and data transmission functions of the hydraulic forming device, so as to optimize the wiring layout of the hydraulic forming device, reduce wiring redundancy by concentrating the power supply and data transmission lines in the electric cabinet 6, and improve the reliability of the hydraulic forming device operation and the convenience of maintenance. Specifically, the electric cabinet 6 is provided with a plurality of quick plug female heads 61 as the power supply and communication interface between the electric cabinet 6 and external devices; the quick plug female heads 61 are designed with corresponding standardization, and are adapted with corresponding quick plug male heads 9, so as to provide quick and reliable connection for the connection of external devices and the electric cabinet 6 when the external devices are connected to the quick plug female heads 61 of the electric cabinet 6 through the quick plug male heads 9, and facilitate quick separation of the external devices and the electric cabinet 6, so as to realize convenient installation, disassembly and maintenance operation. Through this quick plug connection design, when the hydraulic forming device needs to replace parts or perform maintenance, the quick plug male head 9 only needs to be simply pulled out of the quick plug female head 61 to disconnect the power supply and communication connection between the device and the electric cabinet 6, without the need for using complex tools or operating cumbersome traditional wiring methods, thereby significantly improving the efficiency of hydraulic forming device maintenance. In addition, the standardized quick plug interface design ensures compatibility, so that the device does not need to replace the interface inside the electric cabinet 6 when expanding functions or upgrading, and only needs to add external devices through quick plug connection to quickly complete the corresponding function expansion.

[0028] One end of the first power supply and communication integrated line 7 is provided with a quick plug male head 9 adapted to the interface of the quick plug female head 61 of the electric cabinet 6, and the quick plug male head 9 and the quick plug female head 61 can realize reliable mechanical connection and electrical connection through standardized interface design, avoiding the risk of poor contact or signal loss; the other end of the first power supply and communication integrated line 7 is connected to at least one of the hydraulic control system 1, the running state monitoring mechanism 2 and the communication control mechanism 3 according to actual needs, for example, the first power supply and communication integrated line 7 can provide working power for the running state monitoring mechanism 2, and transmit the monitored running data to the communication control mechanism 3 (such as setting the communication control mechanism 3 at the electric cabinet 6), or provide driving power for the hydraulic control system 1 and transmit action feedback signals (or action control instructions).

[0029] Exemplarily, the communication control mechanism 3 is arranged at (or in) the electrical cabinet 6, which can transmit the monitored operating parameters (such as pressure, flow or position information) of the hydraulic control system 1 to the communication control mechanism 3 at the electrical cabinet 6 through the integrated communication channel when the first power and communication integrated line 7 is connected to the operating state monitoring mechanism 2; at the same time, the first power and communication integrated line 7 can also supply power to the operating state monitoring mechanism 2 to ensure its continuous and stable operation. Among them, the first power and communication integrated line 7 realizes the high integration of power supply and data communication functions, such as integrating the wire harness for power supply and the wire harness for data transmission together, and the corresponding quick plug male head 9 and quick plug female head 61 adopt corresponding port design to realize the isolation of power supply and data transmission, avoid the influence of electromagnetic interference in the power transmission process on data communication, thereby improving the stability and reliability of data transmission. In addition, the port design of the quick plug male head 9 and the quick plug female head 61 follows a specific standardized interface protocol, for example, through independent power pin and communication pin layout, to ensure that there is no signal interference or connection confusion between functions when power and communication connection is performed. In some embodiments, the first power and communication integrated line 7 adopts a layered shielding technology inside the cable, and the wire harness for power transmission and the wire harness for data transmission are respectively wrapped by independent shielding layers to reduce electromagnetic interference between each other.

[0030] Exemplarily, in order to further enhance the safety and convenience of the hydraulic forming equipment, the quick plug male head 9 and the quick plug female head 61 are also equipped with anti-reverse plug structure, such as mechanical limiting device or specific physical interface shape, to prevent equipment damage or abnormal operation caused by reverse or misplug. In some embodiments, the corresponding design supports one-key quick connection and disconnection operation, which is convenient for quick replacement and debugging of the hydraulic forming equipment during maintenance or fault handling.

[0031] Optionally, in combination with Figure 2 As shown, the hydraulic forming equipment also includes a second power and communication integrated line 8 provided with a quick plug male head 9, and the local monitoring mechanism 4 is connected to the quick plug female head 61 through the second power and communication integrated line 8.

[0032] In this embodiment, the hydraulic forming device further comprises a second power and communication integrated cable 8, one end of the second power and communication integrated cable 8 is provided with a quick plug male head 9 matched with the quick plug female head 61 on the electric cabinet 6, and the other end is connected with the local monitoring mechanism 4, for realizing the power supply and communication connection between the local monitoring mechanism 4 and the electric cabinet 6. Specifically, when the quick plug male head 9 of the second power and communication integrated cable 8 is plugged into the quick plug female head 61 on the electric cabinet 6, the local monitoring mechanism 4 is provided with stable power supply support through the power supply channel integrated in the cable, and at the same time, the bidirectional data interaction between the local monitoring mechanism 4 and the communication control mechanism 3 is realized through the communication channel. The local monitoring mechanism 4 can receive the operating parameters (such as pressure, flow or mold position, etc.) of the hydraulic control system 1 uploaded by the communication control mechanism 3 in real time, and display, store and analyze these parameters; in addition, the operator can also input control instructions through the local monitoring mechanism 4, such as adjusting the working pressure of the hydraulic pump or changing the movement mode of the hydraulic cylinder, and the communication control mechanism 3 will timely issue the instructions to the hydraulic control system 1 to perform corresponding operations. Among them, the design principle of the second power and communication integrated cable 8 is the same as that of the first power and communication integrated cable 7, and the internal structure also adopts the highly integrated design of power supply channel and communication channel, and the channels are isolated by independent shielding layer to effectively reduce the influence of electromagnetic interference on communication data.

[0033] Optionally, the ports of the first power and communication integrated cable 7 and the second power and communication integrated cable 8 away from the electric cabinet 6 can adopt the same design to standardize and standardize, facilitate production and manufacturing, spare parts management and equipment maintenance, for example, the ports of the same design can be interchanged during equipment installation or maintenance, improving the universality of the cable and equipment components, reducing the demand for storage of spare parts types and quantities, thereby saving costs and improving maintenance efficiency. Alternatively, the ports of the first power and communication integrated cable 7 and the second power and communication integrated cable 8 away from the electric cabinet 6 can also be designed differently according to different connected devices (such as the operating state monitoring mechanism 2 and the local monitoring mechanism 4), so as to optimize for specific devices, for example, the ports of different designs can realize connection error protection through the difference in shape or the number of pins, ensuring the correctness of the power supply and communication function connection; in addition, different designs can also be customized according to the actual needs of the connected devices, for example, adapting to the requirements of specific voltage levels, communication protocols or signal frequencies, to meet the diversified equipment needs and improve the compatibility and adaptability of the connected devices.

[0034] Optionally, the local monitoring mechanism 4 comprises a touch display mechanism.

[0035] In this embodiment, the local monitoring mechanism 4 of the hydraulic forming equipment includes a touch display mechanism for realizing intuitive display of the running state of the hydraulic forming equipment and improving the convenience of human-computer interaction. Specifically, the touch display mechanism adopts a touch screen design, integrating display and touch control functions in one, so that the operator can view the running state parameters (such as hydraulic pressure, flow, temperature, etc.) of the hydraulic forming equipment in real time through the touch screen, and operate and control the hydraulic forming equipment based on the display information, such as adjusting the pressure value of the hydraulic system, setting the running mode or viewing the alarm information.

[0036] Exemplarily, the touch display mechanism can receive the running parameters of the hydraulic control system 1 through the communication control mechanism 3 and intuitively present them in the form of visual graphics or text on the touch screen. For example, the hydraulic pressure value can be displayed by a column chart, and the temperature change trend can be displayed by a line chart, which facilitates the operator to quickly understand the equipment running condition. In addition, the touch display mechanism can also support multi-point touch and gesture operation, such as adjusting the display scale of the monitoring interface by zooming in or out gesture, or switching the monitoring parameter page by sliding gesture, which can effectively improve the convenience and efficiency of operation and reduce the dependence on traditional keys or external devices. Compared with the display mechanism designed by physical keys, the touch display mechanism can break through the limitation of the number of keys in traditional design, making the operation interface of the hydraulic forming equipment more flexible and multifunctional, that is, the touch display mechanism can integrate more functional options on the same screen (or display interface) through the high degree of freedom design of the touch screen, such as parameter setting, running state monitoring, alarm management, historical data query, equipment maintenance prompt, etc., without the need for additional hardware resources.

[0037] Optionally, the cloud monitoring mechanism 5 is wirelessly connected with the communication control mechanism 3, and the communication control mechanism 3 is wirelessly connected with the mobile terminal.

[0038] In this embodiment, the cloud monitoring mechanism 5 is connected with the communication control mechanism 3 through wireless communication, building an efficient data transmission channel for remote monitoring and management, which facilitates the operator to remotely manage and monitor the hydraulic forming equipment from a farther distance. Among them, the cloud monitoring mechanism 5 can receive the running parameter data transmitted from the communication control mechanism 3 through wireless communication, and store these data in the cloud server for further analysis or archiving; and the cloud monitoring mechanism 5 can also send control instructions to the communication control mechanism 3 to realize remote control and management of the hydraulic forming equipment.

[0039] Moreover, the communication control mechanism 3 can also establish a wireless communication connection with a mobile terminal (such as a smartphone, a tablet computer, a notebook computer, etc.), so that the operator can check the running state of the hydraulic forming equipment or perform a control operation through the mobile terminal at any time and anywhere. For example, the operator can receive the real-time running parameters of the hydraulic control system 1 transmitted by the cloud monitoring mechanism 5 through the corresponding mobile application program on the mobile terminal, or send the control instructions for the hydraulic control system 1 through the corresponding mobile application program on the mobile terminal. In this way, the convenience and intelligent level of the running management of the hydraulic forming equipment are further improved.

[0040] Optionally, the hydraulic forming equipment further comprises a first mold and a second mold, and the hydraulic control system 1 comprises a hydraulic drive structure for driving the relative movement of the first mold and the second mold; the running state monitoring mechanism 2 comprises a first monitoring structure for monitoring the running parameters of the hydraulic drive structure, and a second monitoring structure for monitoring the positions of the first mold and the second mold.

[0041] In this embodiment, the hydraulic forming equipment comprises a first mold and a second mold, which are arranged opposite to each other for hydraulic shaping (such as injection molding, stamping molding or die casting, etc.) of a raw material located therebetween, so as to realize the machining and manufacturing of a corresponding workpiece. The hydraulic control system 1 comprises a hydraulic drive structure for driving the relative movement of the first mold and the second mold, so as to realize the above-mentioned hydraulic shaping. For example, the hydraulic drive structure comprises a hydraulic cylinder, through the extension and retraction action of the hydraulic cylinder, the first mold moves towards or away from the second mold, so as to complete the corresponding molding operation or demolding operation; wherein the hydraulic drive structure can be powered by the hydraulic pump of the hydraulic control system 1, and the action of the hydraulic drive structure can be accurately controlled through corresponding hydraulic pipelines, valve groups and other components, so as to meet different process requirements.

[0042] By setting the running state monitoring mechanism 2, the running parameters of the hydraulic control system 1 are monitored and fed back (such as to at least one of the local monitoring mechanism 4 and the cloud monitoring mechanism 5 through the communication control mechanism 3), so that when the hydraulic forming equipment has a problem, the operator can discover and take measures in time through the local monitoring mechanism 4 or the cloud monitoring mechanism 5, thereby ensuring the stable operation of the hydraulic forming equipment and the forming quality. The first monitoring structure of the running state monitoring mechanism 2 is used to monitor the running parameters of the hydraulic drive structure, such as the pressure, flow, oil temperature and other parameters of the hydraulic drive structure. Real-time monitoring of these parameters helps to determine whether the running state of the hydraulic drive structure is normal. For example, when the pressure is too low or too high, the first monitoring structure can detect and issue a warning to prevent equipment damage or product quality problems. The second monitoring structure of the running state monitoring mechanism 2 is used to monitor the position information of the first mold and the second mold. For example, through position sensors or optical sensors, the relative position of the mold is detected in real time to ensure that the mold spacing meets the requirements of the forming process, or by monitoring the opening and closing state of the mold, forming defects caused by the mold not closing in place or over-closing are avoided.

[0043] In this way, comprehensive monitoring of the hydraulic drive structure and the mold position is achieved, thereby ensuring efficient and safe operation of the hydraulic forming equipment. The running parameters provided by the first monitoring structure can be used to adjust the working state of the hydraulic drive structure in real time, improving the stability and accuracy of hydraulic control. The mold position data provided by the second monitoring structure can provide position reference for forming operation, improving the consistency of product quality.

[0044] Optionally, the hydraulic control system 1 includes a third monitoring structure for monitoring the hydraulic oil pressure of the hydraulic control system 1.

[0045] In this embodiment, the hydraulic forming equipment includes a third monitoring structure for monitoring the hydraulic oil pressure of the hydraulic control system 1. The third monitoring structure can be provided at the corresponding pipeline, corresponding hydraulic cylinder or corresponding control valve of the hydraulic control system 1 to collect relevant hydraulic oil pressure data in real time, and determine whether the working state of the hydraulic control system 1 is normal (as expected) based on the hydraulic oil pressure data.

[0046] Illustratively, the third monitoring structure includes a pressure sensor installed at a corresponding position of the hydraulic control system 1, such as the pump outlet, the hydraulic cylinder inlet or the control channel of the hydraulic valve. The pressure sensor can sense the pressure change of the hydraulic oil during operation and transmit the collected pressure signal to the local monitoring mechanism 4 or the cloud monitoring mechanism 5 through the communication control mechanism 3. Based on the display mechanism of the local monitoring mechanism 4 or the cloud monitoring mechanism 5, the operator can view the hydraulic oil pressure value in real time, such as the pressure signal displayed in digital form or the change trend of the pressure signal shown through a dynamic curve.

[0047] Optionally, the hydraulic forming device further comprises an alarm mechanism in communication connection with at least one of the operation state monitoring mechanism 2 and the communication control mechanism 3.

[0048] In this embodiment, the hydraulic forming device further comprises an alarm mechanism in communication connection with at least one of the operation state monitoring mechanism 2 and the communication control mechanism 3, which is used to timely alarm and prompt (such as sound and light alarm) when detecting the corresponding abnormal state during the operation of the hydraulic forming device, so as to warn the operator and remind the operator to pay attention to the current situation or take timely measures.

[0049] Optionally, when the hydraulic forming device has a corresponding abnormality, the local monitoring mechanism 4 and the cloud monitoring mechanism 5 can also be used for alarm, such as displaying a pop-up window, a warning icon, etc. through the display mechanism of the local monitoring mechanism 4 or the cloud monitoring mechanism 5 to issue an alarm to the corresponding operator. In this way, through the joint alarm mechanism of the local alarm mechanism and the cloud, even if the on-site operator fails to timely perceive the alarm due to distance or other factors, the remote management personnel can also synchronously obtain the abnormal information and take corresponding measures, thereby significantly reducing the operation risk of the hydraulic forming device and ensuring the reliability and production continuity of the hydraulic forming device.

[0050] Another embodiment of the utility model provides a kind of hydraulic forming management system, comprising the hydraulic forming device described above.

[0051] In this embodiment, the hydraulic forming management system comprises the hydraulic forming device described above, and software and hardware modules for monitoring, managing and optimizing the hydraulic forming device to constitute an integrated intelligent management system. The advantages of the hydraulic forming management system of the present embodiment are the same as those of the hydraulic forming device compared with the prior art, which will not be repeated here.

[0052] Optionally, the hydraulic forming management system comprises at least one hydraulic forming device, which can realize centralized management of multiple hydraulic forming devices. In some embodiments, multiple hydraulic forming devices of the hydraulic forming management system can be remotely and centrally managed and monitored through the same local monitoring mechanism 4 or cloud monitoring mechanism 5, so as to improve the management and control efficiency of the hydraulic forming management system.

[0053] Optionally, the hydraulic forming management system further comprises a video monitoring device for monitoring the hydraulic forming device, which is in communication connection with at least one of the local monitoring mechanism 4 and the cloud monitoring mechanism 5 of the hydraulic forming device.

[0054] In the embodiment, the hydraulic forming management system further comprises a video monitoring device (such as a camera, a video camera, etc.) for monitoring the hydraulic forming equipment, and the video monitoring device is in communication connection with at least one of the local monitoring mechanism 4 and the cloud monitoring mechanism 5 of the hydraulic forming equipment. The video monitoring device can be installed at a key position of the hydraulic forming equipment, for example, near a mold operation area, a hydraulic drive structure periphery, or an electrical cabinet 6, to obtain a running picture of the hydraulic forming equipment in real time, and provide visual monitoring means based on the local monitoring mechanism 4 or the cloud monitoring mechanism 5 in communication connection therewith. The video monitoring device can be in direct communication connection with the local monitoring mechanism 4 or the cloud monitoring mechanism 5, or the communication connection between the video monitoring device and the local monitoring mechanism 4 (or the cloud monitoring mechanism 5) can be realized through the communication control mechanism 3.

[0055] Although the utility model discloses as above, the protection scope of the utility model is not limited to this only. The person skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model, and these changes and modifications will all fall into the protection scope of the utility model.

Claims

1. A hydroforming apparatus, characterized by, The hydraulic forming equipment comprises a hydraulic control system (1), an operation state monitoring mechanism (2), a communication control mechanism (3), a local monitoring mechanism (4) and a cloud monitoring mechanism (5), wherein the operation state monitoring mechanism (2) is used for monitoring operation parameters of the hydraulic control system (1); the operation state monitoring mechanism (2) and the hydraulic control system (1) are respectively in communication connection with the communication control mechanism (3), and the local monitoring mechanism (4) and the cloud monitoring mechanism (5) are respectively in communication connection with the communication control mechanism (3).

2. The hydroforming apparatus of claim 1 wherein, The hydraulic forming equipment further comprises an electric cabinet (6) and a first power supply and communication integrated line (7), wherein the electric cabinet (6) is provided with a plurality of quick plug female heads (61) for power supply and data transmission, one end of the first power supply and communication integrated line (7) is provided with a quick plug male head (9) which is adapted to the quick plug female head (61), and the other end of the first power supply and communication integrated line (7) is used for connecting with at least one of the hydraulic control system (1), the operation state monitoring mechanism (2) and the communication control mechanism (3).

3. The hydroforming apparatus of claim 2 wherein, The hydraulic forming equipment further comprises a second power supply and communication integrated line (8) provided with the quick plug male head (9), and the local monitoring mechanism (4) is connected to the quick plug female head (61) through the second power supply and communication integrated line (8).

4. The hydroforming apparatus of any one of claims 1-3, wherein, The local monitoring mechanism (4) comprises a touch display mechanism.

5. The hydroforming apparatus of any one of claims 1-3, wherein, The cloud monitoring mechanism (5) is in wireless communication connection with the communication control mechanism (3), and the communication control mechanism (3) is used for wireless communication connection with a mobile terminal.

6. The hydroforming apparatus of any one of claims 1-3, wherein, The hydraulic forming equipment further comprises a first mold and a second mold, the hydraulic control system (1) comprises a hydraulic drive structure for driving the first mold and the second mold to move relative to each other, the operation state monitoring mechanism (2) comprises a first monitoring structure for monitoring operation parameters of the hydraulic drive structure, and a second monitoring structure for monitoring positions of the first mold and the second mold.

7. The hydroforming apparatus of any one of claims 1-3, wherein, The hydraulic control system (1) comprises a third monitoring structure for monitoring hydraulic oil pressure of the hydraulic control system (1).

8. The hydroforming apparatus of any one of claims 1-3, wherein, The hydraulic forming equipment further comprises an alarm mechanism in communication connection with at least one of the operation state monitoring mechanism (2) and the communication control mechanism (3).

9. A hydroforming management system characterized by, The hydraulic forming equipment comprises the hydraulic forming equipment according to any one of claims 1-8.

10. The hydroforming management system of claim 9, wherein, The hydraulic forming equipment further comprises a video monitoring device for monitoring the hydraulic forming equipment, and the video monitoring device is in communication connection with at least one of the local monitoring mechanism (4) and the cloud monitoring mechanism (5) of the hydraulic forming equipment.

Images