Ventilation cooling mechanism for grain turnover bin
By designing a ventilation and cooling mechanism for grain turnover warehouses, and utilizing a flap, gear and rack transmission, and piston air pipe system, automated ventilation and cooling and grain flow control are achieved, solving the problem of temperature rise in grain within the turnover warehouse and ensuring grain safety.
Patent Information
- Application Number
- CN202520220163.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-12
AI Technical Summary
Friction within the grain storage facility generates heat, causing temperatures to rise and leading to problems such as decreased grain quality, pest infestation, and grain clumping, thus affecting food security.
Design a ventilation and cooling mechanism for grain turnover warehouses. The mechanism achieves automated ventilation and cooling through a flap, gear and rack transmission and piston air pipe system. Combined with limit and reset mechanisms, it realizes grain flow control and air circulation.
It has achieved automated ventilation and cooling in grain turnover warehouses, breaking up grain clumps, preventing clumping, ensuring food safety, and reducing economic losses.
Smart Images
Figure CN223714637U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a grain storage technical field especially relates to a ventilation cooling mechanism for grain turnover warehouse. BACKGROUND
[0002] The grain turnover warehouse is a warehouse for temporarily storing grain to be processed or sold, and is used for commodity turnover.
[0003] The grain turnover warehouse is mainly used for short-term storage of grain, and the storage time is shorter than that of the long-term storage grain warehouse. After the grain is stored in the turnover warehouse for a certain period of time, it will be orderly poured out through the funnel-shaped opening at the bottom of the warehouse body and fall onto the conveyor belt below, facilitating subsequent processing, packaging or other processing. However, during the pouring process of the grain, fine friction will occur between the grain particles. The heat generated by the friction will cause the temperature in the warehouse to rise, which may cause problems such as deterioration of grain quality, breeding of pests and microorganisms, and grain caking and heating, seriously affecting the safety of grain and increasing economic losses.
[0004] Therefore, it is urgent to provide a ventilation cooling mechanism for a grain turnover warehouse to solve the above problems. SUMMARY
[0005] The utility model solves the technical problem of overcoming the above-mentioned prior art, and provides a ventilation cooling mechanism for a grain turnover warehouse.
[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a ventilation cooling mechanism for a grain turnover warehouse, which comprises a warehouse body, a funnel opening is installed at the bottom of the warehouse body, two mirror-symmetrical flap plates are rotatably connected in the funnel opening, a ventilation mechanism is fixedly connected to the outer side of the flap plate, and a limiting mechanism is fixedly connected to the inner side wall of the funnel opening.
[0007] The front end of the flap plate is fixedly connected with a reset mechanism.
[0008] The utility model is further provided as follows: a support frame standing on the ground is installed outside the warehouse body, a conveyor belt located below the funnel opening is placed in the support frame, and a valve is installed in the funnel opening.
[0009] Through the above technical scheme, the main function of the support frame is to support and position the warehouse body and the funnel opening, ensuring the stability of the structure, thereby facilitating the turnover operation of the grain, the conveyor belt is responsible for efficiently transporting the grain falling from the funnel opening, and the valve is used to control the outflow of the grain in the funnel opening, realizing accurate control of the grain flow.
[0010] The utility model further sets up: the ventilation mechanism includes a plurality of tooth disc one that fixed connection respectively in two flap outer side, a plurality of first support are fixedly connected with both sides in the inside of funnel mouth, a plurality of tooth disc two that is mutually engaged with a plurality of tooth disc one is rotatably connected between a plurality of first support, the radius of tooth disc two is less than the radius of tooth disc one, a plurality of rack that is mutually engaged with tooth disc two is slidably connected with both sides in the inside of funnel mouth.
[0011] Through the above technical scheme, the function of the ventilation mechanism is to introduce air into the bin body to achieve the purpose of ventilation and cooling; the flap is designed to be light and easy to use, and it is kept level with the ground by a torsional spring; when it is necessary to dump the grain, the valve is opened, and the grain flows from the bin body into the funnel mouth through the valve; the grain is first accumulated on the two flaps, and as the amount of grain increases, the weight of the grain forces the flaps to deflect downward; the deflection of the flaps in turn drives the tooth disc one to rotate synchronously, which triggers the rotation of the tooth disc two, and finally drives the rack to move; this series of consecutive mechanical actions realizes the effective displacement of the rack.
[0012] The utility model further sets up: the top of a plurality of rack all is fixedly connected with post no.
[0013] Through the above technical scheme, the main function of the post no. is to output gas into the bin body or suck gas out of the bin body; when the flap deflects downward due to force, it drives the rack to move downward, which in turn drives the post no. and the piston to move downward in the cylinder no., which realizes the operation of sucking gas out of the bin body; subsequently, the flap will gradually deflect upward under the restoring force of the torsional spring, which in turn drives the piston to move upward in the cylinder no., thereby blowing gas into the bin body; whether it is the process of inhaling or blowing gas, it can effectively accelerate the air flow in the bin body to achieve the effect of ventilation and cooling.
[0014] The utility model further sets up: the limiting mechanism includes a plurality of U-shaped blocks that are fixedly connected with both sides in the inside of funnel mouth, and a plurality of racks are slidably located in the U-shaped blocks.
[0015] Through the above technical scheme, the main function of the limiting mechanism is to limit and guide the rack; when the rack slides in the inside of the funnel mouth, it will move smoothly through the opening end of the U-shaped block, and the U-shaped block will accurately limit and effectively guide the rack.
[0016] The utility model further sets up: the reset mechanism includes a plurality of axle two fixed connection in two flap outer side front and back both ends, a plurality of second support are fixedly connected in the funnel mouth, a plurality of second support are respectively with a plurality of axle two rotation connection, a plurality of the outside of axle two are all equipped with torsional spring.
[0017] Through the above technical scheme, the reset mechanism bears the important task of supporting the flap and driving its reciprocating deflection, when the flap is not needed, the torsional spring provides stable support and positioning for the flap, when the flap is needed, the weight of the grain will make the flap deflect downward, then, in the process of grain sliding, the elastic force of the torsional spring promotes the flap to deflect upward, this process is not completed in a single time, but under the continuous action of the torsional spring, the flap will perform reciprocating deflection movement, this design brings two great benefits, first, the reciprocating deflection of the flap directly collides with the caked grain, effectively disperses the grain cake, reduces the risk of grain caking, second, the movement of the flap also drives the reciprocating movement of the piston, so that the air pipe continuously inhales and blows at one end in the bin body, thereby enhancing the effect of ventilation and cooling, this process is fully automated, without manual intervention, realizing efficient automatic operation.
[0018] The utility model further sets up: the bin body inner wall both sides are fixedly installed with a plurality of dust screen, a plurality of air pipe another end are located in a plurality of dust screen respectively, the bin body is fixedly connected with a plurality of protective cover, a plurality of air pipe are located in a plurality of protective cover respectively.
[0019] Through the above technical scheme, the dust screen has double effects, on the one hand, it can effectively block dust from entering the bin body, and plays an excellent dust blocking effect, on the other hand, it can also prevent granular grain from blocking the air pipe and the dust screen itself, ensuring that the exhaust function of the air pipe is not affected, in addition, by being equipped with a protective cover, the pipe body of the air pipe is fully protected and protected.
[0020] The utility model has the advantages that:
[0021] 1. The utility model discloses a flap, which is combined with the transmission mechanism of gear and rack, realizes the up-down movement of the piston in the cylinder, effectively inhales and blows the gas in and out of the bin, realizes the effect of ventilation and cooling, and accurately controls the outflow of the grain in the funnel through the design of the valve, realizes the effective control of the grain flow.
[0022] 2. The utility model discloses a flap, which is combined with the transmission mechanism of gear and rack, realizes the up-down movement of the piston in the cylinder, effectively inhales and blows the gas in and out of the bin, realizes the effect of ventilation and cooling, and accurately controls the outflow of the grain in the funnel through the design of the valve, realizes the effective control of the grain flow. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a first perspective view of the utility model;
[0024] Figure 2 is a second perspective view of the utility model;
[0025] Figure 3 is a first perspective view of the utility model; Figure 2 is a second perspective view of the utility model;
[0026] Figure 4 is a first perspective view of the utility model; Figure 3 is a first perspective view of the utility model;
[0027] Figure 5 is a first perspective view of the utility model; Figure 3 is a second perspective view of the utility model;
[0028] Figure 6 is a second perspective view of the utility model; Figure 5 is a second perspective view of the utility model;
[0029] Figure 7 is a second perspective view of the utility model; Figure 5 is a second perspective view of the utility model;
[0030] Figure 8 is a second perspective view of the utility model. Figure 5
[0031] In the figure: 1, warehouse body; 2, funnel mouth; 3, flap; 4, ventilation mechanism; 401, toothed disc one; 402, first support; 403, toothed disc two; 404, rack; 405, column two; 406, piston; 407, cylinder two; 408, air pipe; 5, limiting mechanism; 501, U-shaped block; 6, reset mechanism; 601, shaft two; 602, second support; 603, torsional spring; 7, support frame; 8, conveying belt; 9, valve; 10, dust screen; 11, protective cover. DETAILED DESCRIPTION
[0032] The preferred embodiments of the utility model will be described below in detail with reference to the drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, and the protection scope of the utility model can be more clearly and explicitly defined.
[0033] Please refer to Figures 1-8 The ventilation and cooling mechanism for the grain turnover bin of the embodiment comprises a bin body 1, a hopper mouth 2 is installed at the bottom of the bin body 1, two mirror-symmetrical flap plates 3 are rotationally connected in the hopper mouth 2, ventilation mechanisms 4 are fixedly connected to the outer sides of the two flap plates 3, the ventilation mechanism 4 comprises a plurality of toothed discs one 401 fixedly connected to the outer sides of the two flap plates 3 respectively, a plurality of first supports 402 are fixedly connected to the two sides inside the hopper mouth 2, a plurality of toothed discs two 403 are rotationally connected between the plurality of first supports 402 and are mutually engaged with the plurality of toothed discs one 401 respectively, the radius of the toothed disc two 403 is smaller than the radius of the toothed disc one 401, a plurality of toothed racks 404 are slidingly connected to the two sides inside the hopper mouth 2 and are mutually engaged with the toothed disc two 403 respectively, the function of the ventilation mechanism 4 is to introduce air into the bin body 1 to achieve the purpose of ventilation and cooling; the flap plate 3 is designed to be light and easy to carry, and it is kept in a horizontal state with the ground by a torsional spring 603 in ordinary times; when it is needed to pour out the grain, the valve 9 is opened, and the grain flows from the bin body 1 into the hopper mouth 2 through the valve 9; the grain is first accumulated on the two flap plates 3, and as the amount of the grain increases, the self-weight forces the flap plate 3 to deflect downward; the deflection of the flap plate 3 in turn drives the toothed disc one 401 to rotate synchronously, which in turn causes the rotation of the toothed disc two 403, and finally drives the toothed rack 404 to move; this series of consecutive mechanical actions realizes the effective displacement of the toothed rack 404.
[0034] As shown in Figures 5-7 the top ends of the plurality of toothed racks 404 are fixedly connected with a plurality of column two 405, the top ends of the plurality of column two 405 are fixedly connected with a plurality of pistons 406, a plurality of cylinder two 407 are fixedly connected to the two sides inside the hopper mouth 2, the plurality of pistons 406 are slidingly located in the plurality of cylinder two 407 respectively, the top ends of the plurality of cylinder two 407 are fixedly connected with a plurality of air tubes 408, the plurality of air tubes 408 are installed on the two sides of the inner wall of the bin body 1 respectively, the main function of the column two 405 is to output or suck away the gas in the bin body 1; when the flap plate 3 deflects downward due to force, it drives the toothed rack 404 to move downward, in turn driving the column two 405 and the piston 406 to move downward in the cylinder two 407 synchronously, which realizes the operation of sucking out the gas in the bin body 1; subsequently, the flap plate 3 will gradually deflect upward under the restoring force of the torsional spring 603, which in turn causes the piston 406 to move upward in the cylinder two 407, thereby blowing the gas into the bin body 1; whether it is the process of sucking or blowing, it can effectively accelerate the air flow in the bin body 1, achieving the effect of ventilation and cooling.
[0035] As shown in Figures 3-4As shown, the inner wall of the funnel mouth 2 is fixedly connected with a limiting mechanism 5, which includes a plurality of U-shaped blocks 501 fixedly connected to the inside of the funnel mouth 2, and a plurality of racks 404 respectively located in the plurality of U-shaped blocks 501 and sliding therein. The main function of the limiting mechanism 5 is to limit and guide the racks 404. When the racks 404 slide inside the funnel mouth 2, they will move smoothly at the open end of the U-shaped block 501, and the U-shaped block 501 will play the role of accurately limiting and effectively guiding the racks 404.
[0036] As shown in Figures 3-4 The front end of the flap 3 is fixedly connected with a reset mechanism 6, which includes a plurality of shafts two 601 fixedly connected to the front and rear ends of the two flaps 3 outside, a plurality of second brackets 602 fixedly connected inside the funnel mouth 2, and a plurality of second brackets 602 respectively rotatably connected with the plurality of shafts two 601. The outside of the plurality of shafts two 601 is respectively sleeved with a torsional spring 603. The reset mechanism 6 undertakes the important task of supporting the flap 3 and driving it to reciprocatingly deflect. When the flap 3 is not needed to be used, the torsional spring 603 provides stable support and positioning for the flap 3. When the flap 3 needs to be used, the weight of the grain will cause the flap 3 to deflect downward. Subsequently, in the process of the grain sliding, the elastic force of the torsional spring 603 will cause the flap 3 to deflect upward. This process is not completed in a single time, but under the continuous action of the torsional spring 603, the flap 3 will perform reciprocating deflection movement. This design brings two great benefits: first, the reciprocating deflection of the flap 3 directly collides with the clumped grain, effectively breaking up the grain clumps, reducing the risk of grain clumping; second, the movement of the flap 3 also drives the reciprocating movement of the piston 406, causing the air pipe 408 to continuously inhale and blow at one end inside the bin body 1, thereby enhancing the effect of ventilation and cooling. This process is fully automated and does not require manual intervention, achieving efficient automatic operation.
[0037] As shown in Figures 1-8 The bin body 1 is externally installed with a support frame 7 standing on the ground, the support frame 7 is internally placed with a conveyor belt 8 located below the funnel mouth 2, and the funnel mouth 2 is internally installed with a valve 9. The main function of the support frame 7 is to support and position the bin body 1 and the funnel mouth 2, ensuring the stability of the structure, thereby facilitating the turnover operation of the grain, and the conveyor belt 8 is responsible for efficiently transporting the grain falling from the funnel mouth 2, and the valve 9 is used to regulate the outflow of the grain from the funnel mouth 2, achieving precise control of the grain flow.
[0038] As shown in Figures 5-7As shown, a plurality of dustproof nets 10 are fixedly installed on both sides of the inner wall of the bin body 1, and the other ends of the plurality of air pipes 408 are located in the plurality of dustproof nets 10 respectively; a plurality of protective covers 11 are fixedly connected in the bin body 1, and the plurality of air pipes 408 are located in the plurality of protective covers 11 respectively; the dustproof net 10 has double functions: on the one hand, it can effectively block dust from entering the inside of the bin body 1, and plays an excellent dust blocking role; on the other hand, it can also prevent granular food from blocking the air pipe 408 and the dustproof net 10 itself, and ensure that the exhaust function of the air pipe 408 is not affected; in addition, through the protective cover 11, the pipe body of the air pipe 408 is fully protected and protected.
[0039] In use, the flap 3 is designed to be light and compact, and is supported by a torsion spring 603 in a horizontal state at ordinary times; when the grain in the bin needs to be poured out, the valve 9 is opened, the grain flows into the hopper mouth 2 and first accumulates on the flap 3; as the weight of the grain increases, the flap 3 is deflected downward under stress, and this action is transmitted through a series of gears and racks 404 to drive the piston 406 to move up and down in the cylinder; when the piston 406 moves downward, gas is sucked out from the bin; when the piston 406 moves upward, gas is blown into the bin; this process of sucking and blowing accelerates the flow of air in the bin, achieving the effect of ventilation and cooling; at the same time that the flap 3 deflects, the torsion spring 603 connected to the front end of the flap 3 causes the flap 3 to automatically reset during the grain sliding process, and reciprocating deflection is performed; this process not only helps to break up the grain lumps and reduce the risk of caking, but also enhances the ventilation and cooling effect through the reciprocating movement of the piston 406; the conveyor belt 8 is used for efficient transmission of the falling grain; the valve 9 can regulate the outflow of the grain to achieve precise control; the dustproof net 10 can not only block dust from entering the bin, but also prevent granular food from blocking the air pipe 408, ensuring smooth gas flow; at the same time, the air pipe 408 is wrapped by the protective cover 11 and is fully protected; in summary, the deflection of the flap 3 drives the piston 406 to move, achieving the suction and blowing of the gas in the bin, accelerating the flow of air, and achieving the purpose of ventilation and cooling; at the same time, the reciprocating deflection of the flap 3 helps to break up the grain lumps, the valve 9 controls the flow of the grain, and the dustproof net 10 and the protective cover 11 ensure stable operation of the system.
[0040] The above is only an embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process conversion using the contents of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A ventilation and cooling mechanism for a grain turnover bin, comprising a bin body (1), wherein a hopper (2) is installed at the bottom of the bin body (1), characterized in that: Two mirror-symmetrical flaps (3) are rotatably connected in the funnel mouth (2), ventilation mechanisms (4) are fixedly connected to the outer sides of the flaps (3), and limiting mechanisms (5) are fixedly connected to the inner walls of the funnel mouth (2). Reset mechanisms (6) are fixedly connected to the front ends of the flaps (3).
2. The ventilation and cooling mechanism for grain turnover bin according to claim 1, characterized in that: Support frames (7) standing on the ground are fixedly installed outside the bin body (1), conveying belts (8) located below the funnel mouth (2) are placed in the support frames (7), and valves (9) are installed in the funnel mouth (2).
3. The ventilation and cooling mechanism for grain turnover bin according to claim 1, characterized in that: The ventilation mechanisms (4) comprise a plurality of toothed discs I (401) fixedly connected to the outer sides of the two flaps (3), a plurality of first supports (402) are fixedly connected to the two sides of the inside of the funnel mouth (2), a plurality of toothed discs II (403) rotatably connected and mutually meshed with the plurality of toothed discs I (401) are connected between the plurality of first supports (402), the radius of the toothed discs II (403) is smaller than the radius of the toothed discs I (401), and a plurality of toothed racks (404) mutually meshed with the toothed discs II (403) are slidably connected to the two sides of the inside of the funnel mouth (2).
4. The ventilation and cooling mechanism for the grain turnover bin according to claim 3, characterized in that: The top ends of the plurality of toothed racks (404) are fixedly connected with a plurality of columns II (405), the top ends of the plurality of columns II (405) are fixedly connected with a plurality of pistons (406), a plurality of barrels II (407) are fixedly connected to the two sides of the inside of the funnel mouth (2), the plurality of pistons (406) slide in the plurality of barrels II (407) respectively, the top ends of the plurality of barrels II (407) are fixedly connected with a plurality of air tubes (408), and the tube bodies of the plurality of air tubes (408) are installed on the inner walls of the bin body (1) respectively.
5. The ventilation and cooling mechanism for the grain turnover bin according to claim 3, characterized in that: The limiting mechanisms (5) comprise a plurality of U-shaped blocks (501) fixedly connected to the two sides of the inside of the funnel mouth (2), and the plurality of toothed racks (404) slide in the plurality of U-shaped blocks (501) respectively.
6. The ventilation and cooling mechanism for grain turnover bin according to claim 1, characterized in that: The reset mechanisms (6) comprise a plurality of shafts II (601) fixedly connected to the front and rear ends of the outer sides of the two flaps (3), a plurality of second supports (602) are fixedly connected in the funnel mouth (2), the plurality of second supports (602) are rotatably connected with the plurality of shafts II (601) respectively, and torsional springs (603) are sleeved on the outer sides of the plurality of shafts II (601).
7. The ventilation and cooling mechanism for the grain turnover bin according to claim 4, characterized in that: A plurality of dustproof nets (10) are fixedly installed on the two sides of the inner walls of the bin body (1), the other ends of the plurality of air tubes (408) are located in the plurality of dustproof nets (10) respectively, a plurality of protective covers (11) are fixedly connected in the bin body (1), and the plurality of air tubes (408) are located in the plurality of protective covers (11) respectively.