Green leaf rocking device for rock tea processing

By designing a shaking device for processing Wuyi rock tea, and utilizing a roller and servo motor drive system, the uniform stirring and tumbling of Wuyi rock tea is achieved, solving the problems of high labor intensity and poor results of manual shaking, and improving the shaking effect and quality of Wuyi rock tea.

CN223714957UActive Publication Date: 2025-12-26SHANGNAN COUNTY QINYUANCHUN TEA IND CO LTD
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Patent Information

Application Number
CN202520265157.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-12-26
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Manual shaking of the leaves is labor-intensive and has poor results, easily leading to improper amplitude of tea leaves and affecting the quality of Wuyi rock tea.

Method used

Design a rock tea processing shaking device, which adopts a drum structure and combines a servo motor drive and belt transmission system to achieve uniform stirring and tumbling of rock tea. The shaking effect is improved by using a disturbance plate and gear transmission.

Benefits of technology

This reduces the labor intensity of tea masters, ensures the uniformity and effectiveness of the shaking process, and improves the quality of Wuyi rock tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rock tea processing green leaf rocking device, and particularly relates to the technical field of rock tea processing, the rock tea processing green leaf rocking device comprises a roller, a second shaft rod is rotatably connected in the roller, the outer side of the second shaft rod is annularly connected with a plurality of disturbance plates, and the left end and the right end of the second shaft rod are rotatably connected with a first fixing plate and a second fixing plate; a first shaft rod is rotatably connected to the interior of the first fixing plate, a gear is connected to one end of the first shaft rod, a gear ring is connected to the outer side of the gear in a meshed mode, the inner wall of the gear ring is fixedly connected with the roller, a servo motor is started to drive a second shaft rod and a disturbance plate on the outer side to rotate, rock tea in the roller can be evenly stirred, and the rock tea can be uniformly stirred; when the second shaft rod rotates, the first shaft rod and the gear are driven to rotate, the gear ring and the roller are further driven to rotate in the opposite direction, through contact between a plurality of protruding strips on the inner wall of the roller and the rock tea, the rock tea can be rolled uniformly, and the rocking effect of the rock tea is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of rock tea processing technology, specifically to a rock tea processing shaking device. Background Technology

[0002] Yi Rock Tea, as a representative of oolong tea, is famous for its unique semi-fermentation process and rich aroma. In the production process of rock tea, shaking is the core step in the withering process. By breaking the edges of the tea leaves, the "tea polyphenols" inside come into contact with oxygen in the air, thus undergoing an oxidation reaction. This reaction is professionally known as fermentation. It transforms the tea leaves from green tea into semi-fermented tea, giving the tea leaves a unique color and flavor.

[0003] Currently, in the processing of Wuyi rock tea, people mostly use flat round bamboo sieves for manual shaking. The withered tea leaves are placed in a flat round bamboo sieve of appropriate size, and the edges of the sieve are held with both hands and shaken repeatedly and regularly. However, manual shaking is labor-intensive and tea masters are prone to fatigue, which can easily lead to improper shaking amplitude, causing the green leaves in the middle to not shake up smoothly, resulting in poor shaking effect. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A rock tea processing shaking device, comprising:

[0006] A roller, with third bearings embedded on both sides of the roller, and a second shaft rotatably connected inside a pair of the third bearings. Several disturbance plates are circumferentially connected to the outside of the second shaft and inside the roller. The left and right ends of the second shaft are rotatably connected to second bearings. A first fixing plate is fixedly connected to the outside of the second bearing at the left end, and a second fixing plate is fixedly connected to the outside of the second bearing at the right end. A drive mechanism is provided on one side of the first fixing plate.

[0007] The first fixed plate has a first bearing embedded inside, and a first shaft is rotatably connected inside the first bearing. One end of the first shaft is connected to a gear, and a gear ring is meshed with the outer side of the gear. The inner wall of the gear ring is fixedly connected to the roller. The other end of the first shaft is provided with a transmission mechanism, and the first shaft is rotatably connected to a second shaft through the transmission mechanism.

[0008] A pair of feed inlets are provided on the outer side of the roller, and a sealing plate is slidably connected to the outer side of the roller near the feed inlets.

[0009] In a possible implementation, the driving mechanism comprises a servo motor, one side of the servo motor is fixedly connected with the first fixed plate, one end of an output shaft of the servo motor is connected with a first belt pulley, the outer side of the first belt pulley is sleeved with a second belt, the outer side of the second belt is connected with a fourth belt pulley, the inner side of the fourth belt pulley is fixedly connected with the second shaft rod.

[0010] In a possible implementation, the transmission mechanism comprises a third belt pulley and a second belt pulley, the outer sides of the third belt pulley and the second belt pulley are sleeved with a first belt, the inner side of the third belt pulley is fixedly connected with the second shaft rod, and the inner side of the second belt pulley is fixedly connected with the first shaft rod.

[0011] In a possible implementation, the third belt pulley is located at the front side of the fourth belt pulley.

[0012] In a possible implementation, the upper and lower sides of the sealing plate are both slidably connected with slide rails, and the inner sides of the slide rails are fixedly connected with the roller.

[0013] In a possible implementation, the inner part of the sealing plate is provided with a plurality of air permeable holes, and the outer sides of the air permeable holes are connected with handgrips.

[0014] In a possible implementation, the inner wall of the roller is circumferentially connected with seven convex strips.

[0015] In the above technical solution, the technical effects and advantages of the present application are as follows:

[0016] By arranging the roller, the rock tea is conveniently stored, then the servo motor is started to drive the first belt pulley to rotate, the second shaft rod and the outer disturbance plate are conveniently driven to rotate through the connection between the first belt pulley, the second belt and the fourth belt pulley, which is beneficial to uniformly stir the rock tea in the roller, the third belt pulley is synchronously rotated while the second shaft rod rotates, the first shaft rod and the gear are driven to rotate under the connection of the third belt pulley, the first belt and the second belt pulley, the gear ring and the roller are further driven to rotate in opposite directions, the rock tea is conveniently tumbled through the contact between the plurality of convex strips on the inner wall of the roller and the rock tea, and the effect of the rock tea shaking is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0018] Figure 1 It is a schematic view of the overall structure of the present application.

[0019] Figure 2 It is the second whole structure schematic view of the utility model;

[0020] Figure 3 It is the explosion view of the second shaft and the drum of the utility model;

[0021] Figure 4 It is the side sectional view of the drum of the utility model;

[0022] Figure 5 It is the structure schematic view of the feed inlet of the utility model.

[0023] Mark explanation:

[0024] 1, drum;2, gear ring;3, servo motor;4, first fixed plate;5, first belt pulley;6, first bearing;7, second belt pulley;8, first shaft;9, first belt;10, second belt;11, third belt pulley;12, fourth belt pulley;13, second fixed plate;14, second bearing;15, second shaft;16, slide rail;17, air hole;18, handle;19, sealing plate;20, gear;21, disturbance plate;22, third bearing;23, convex strip;24, feed inlet. Specific implementation

[0025] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be further introduced in detail below in conjunction with the drawings.

[0026] The rock tea processing and shaking device provided by the embodiment of the application solves the problems in the prior art.

[0027] The technical scheme in the embodiment of the application is to solve the above problems, and the general idea is as follows:

[0028] As Figures 1-5 Indicated, a rock tea processing and shaking device, comprising:

[0029] Drum 1, the both sides of drum 1 are embedded with third bearing 22, a pair of third bearing 22 is rotatably connected with second shaft 15 inside, the outside of second shaft 15 and inside drum 1 are connected with a plurality of disturbance plates 21, the left and right ends of second shaft 15 are rotatably connected with second bearing 14, the outside of left end second bearing 14 is fixedly connected with first fixed plate 4, the outside of right end second bearing 14 is fixedly connected with second fixed plate 13, one side of first fixed plate 4 is provided with driving mechanism;

[0030] The inside of the first fixed plate 4 is embedded with a first bearing 6, the inside of the first bearing 6 is rotatably connected with a first shaft 8, one end of the first shaft 8 is connected with a gear 20, the outside of the gear 20 is meshingly connected with a gear ring 2, the inner wall of the gear ring 2 is fixedly connected with the roller 1, the other end of the first shaft 8 is provided with a transmission mechanism, the first shaft 8 is rotatably connected with a second shaft 15 through the transmission mechanism;

[0031] A pair of feeding ports 24 are formed on the outside of the roller 1, a sealing plate 19 is slidably connected to the position close to the feeding port 24 on the outside of the roller 1, and the sealing plate 19 can slide left and right, which facilitates discharging and discharging.

[0032] In some examples, the driving mechanism includes a servo motor 3, one side of the servo motor 3 is fixedly connected with the first fixed plate 4, one end of the output shaft of the servo motor 3 is connected with a first pulley 5, the outside of the first pulley 5 is sleeved with a second belt 10, the outside of the second belt 10 is connected with a fourth pulley 12, the inside of the fourth pulley 12 is fixedly connected with the second shaft 15, and the servo motor 3 is turned on to drive the first pulley 5 to rotate, and the first pulley 5, the second belt 10 and the fourth pulley 12 are connected, which facilitates driving the second shaft 15 and the outside of the disturbing plate 21 to rotate, and is beneficial to uniformly stirring the rock tea in the roller 1.

[0033] In some examples, the transmission mechanism includes a third pulley 11 and a second pulley 7, the outside of the third pulley 11 and the second pulley 7 is sleeved with a first belt 9, the inside of the third pulley 11 is fixedly connected with the second shaft 15, and the inside of the second pulley 7 is fixedly connected with the first shaft 8, the second shaft 15 rotates at the same time, drives the third pulley 11 to rotate synchronously, and under the connection action of the third pulley 11, the first belt 9 and the second pulley 7, the first shaft 8 and the gear 20 are driven to rotate, and further drive the gear ring 2 and the roller 1 to rotate in opposite directions.

[0034] In some examples, the third pulley 11 is located in front of the fourth pulley 12.

[0035] In some examples, the upper and lower sides of the sealing plate 19 are slidably connected with slide rails 16, the inside of the slide rails 16 is fixedly connected with the roller 1, which facilitates the left and right sliding of the sealing plate 19.

[0036] In some examples, the inside of the sealing plate 19 is provided with a plurality of air holes 17, the outside of the air holes 17 is connected with a handle 18, and the air holes 17 are provided to facilitate the ventilation of the rock tea.

[0037] In some examples, the inner wall of the roller 1 is connected with seven convex strips 23, and the convex strips 23 are provided to facilitate the uniform tumbling of the rock tea.

[0038] The utility model discloses a rotatory drum 1 is set up, and the rock tea is conveniently deposited, and then opens servo motor 3, drives first belt pulley 5 to rotate, and through the connection between first belt pulley 5, second belt 10 and fourth belt pulley 12, conveniently drives second axle rod 15 and outside's disturbance board 21 to rotate, is favorable to the rock tea inside rotatory drum 1 is stirred evenly, and second axle rod 15 rotates simultaneously, drives third belt pulley 11 synchronous rotation, under the connection effect of third belt pulley 11, first belt 9 and second belt pulley 7, drives first axle rod 8 and gear 20 to rotate, further drives gear ring 2 and rotatory drum 1 opposite direction rotation, through the contact between several convex strips 23 of rotatory drum 1 inner wall and rock tea, is favorable to make rock tea tumble evenly, and further improves the rock tea's effect of shaking green.

[0039] The above only describes some exemplary embodiments of the utility model through the way of illustration, and it is needless to say that for ordinary skilled person in the art, under the condition of not deviating from the spirit and scope of the utility model, the described embodiment can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be understood as limiting the scope of protection claimed by the utility model.

Claims

1. A rock tea processing rolling device, characterized by, Include: Roller (1), both sides of the roller (1) embedded with third bearing (22), a pair of third bearing (22) inside rotating connection with the second shaft (15), the outer side of the second shaft (15) and inside the roller (1) ring connection with a number of disturbance plate (21), the left and right ends of the second shaft (15) are rotatably connected with the second bearing (14), the outer side of the left second bearing (14) is fixedly connected with the first fixed plate (4), the outer side of the right second bearing (14) is fixedly connected with the second fixed plate (13), one side of the first fixed plate (4) is provided with a driving mechanism; The inside of the first fixed plate (4) is embedded with a first bearing (6), the inside of the first bearing (6) is rotatably connected with a first shaft (8), one end of the first shaft (8) is connected with a gear (20), the outer side of the gear (20) is meshed with a gear ring (2), the inner wall of the gear ring (2) is fixedly connected with the roller (1), the other end of the first shaft (8) is provided with a transmission mechanism, the first shaft (8) is rotatably connected with the second shaft (15) through the transmission mechanism; A pair of feed openings (24) are formed on the outer side of the roller (1), and a sealing plate (19) is slidably connected to the position close to the feed opening (24) on the outer side of the roller (1).

2. The rock tea processing and rolling device according to claim 1, characterized in that: The driving mechanism comprises a servo motor (3), one side of the servo motor (3) is fixedly connected with the first fixed plate (4), one end of the output shaft of the servo motor (3) is connected with a first pulley (5), the outer side of the first pulley (5) is sleeved with a second belt (10), the outer side of the second belt (10) is connected with a fourth pulley (12), the inner side of the fourth pulley (12) is fixedly connected with the second shaft (15).

3. The rock tea processing and rolling device according to claim 1, characterized in that: The transmission mechanism comprises a third pulley (11) and a second pulley (7), the outer side of the third pulley (11) and the second pulley (7) is sleeved with a first belt (9), the inner side of the third pulley (11) is fixedly connected with the second shaft (15), and the inner side of the second pulley (7) is fixedly connected with the first shaft (8).

4. The rock tea processing and rolling device according to claim 3, characterized in that: The third pulley (11) is located in front of the fourth pulley (12).

5. The rock tea processing and rolling device according to claim 1, characterized in that: The upper and lower sides of the sealing plate (19) are slidably connected with slide rails (16), and the inner side of the slide rail (16) is fixedly connected with the roller (1).

6. The rock tea processing and rolling device according to claim 1, characterized in that: A plurality of air holes (17) are formed in the inside of the sealing plate (19), and the outer side of the air hole (17) is connected with a handle (18).

7. The rock tea processing and rolling device according to claim 1, characterized in that: The inner wall of the roller (1) is connected with seven convex stripes (23).