Anti-explosion dust collector with oil stain filtering device
By introducing a combination structure of filter screen, filter element and oil filter into the explosion-proof vacuum cleaner, the problems of poor dust collection effect and oil removal in the aluminum cutting industry are solved, realizing a highly efficient, clean and safe working environment, and facilitating maintenance and repair.
Patent Information
- Application Number
- CN202520002695.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing explosion-proof vacuum cleaners have poor dust collection performance and lack oil removal function in the aluminum cutting industry, failing to meet the high standards of cleaning and safety requirements.
An explosion-proof vacuum cleaner with an oil filtration device was designed. It adopts a combination structure of filter screen, filter element and oil filter. The filter screen blocks large aluminum shavings, the filter element filters out small particles, and the oil filter adsorbs oil mist and dust. Combined with negative pressure fan, it achieves efficient cleaning.
It significantly improves dust collection efficiency, effectively removes aluminum dust and oil stains, provides a safer and cleaner working environment, facilitates maintenance and repair, and meets the high standards of the aluminum cutting industry.
Smart Images

Figure CN223715646U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of explosion -proof dust collector, concretely is an explosion -proof dust collector with oil dirt filter device. BACKGROUND
[0002] The explosion -proof dust collector is a kind of cleaning equipment specially designed for dangerous environment, it adopts special material and structure design, can safely and efficiently suck dust, chippings and other pollutants in flammable, explosive or the environment with chemical dangerous goods, effectively prevent the explosion accident caused by static electricity, spark or high temperature, widely used in petroleum, chemical industry, pharmacy, food processing and other high-risk industries, ensure the cleaning and safety of working environment.
[0003] For example, the Chinese authorized patent "an explosion -proof dust collector" with the announcement number CN217365627U includes dust collector body, dust collector body outside bottom fixed installation has positioning storage assembly, positioning storage assembly is combined by having the dust suction nozzle placement function's placement box, limit post, reset spring and shutter, dust suction nozzle bottom end fixed installation has buffer movement assembly, buffer movement assembly is combined by having the dust suction nozzle moves and plays the role of buffer's fixed cylinder, buffer spring and fixed column, positioning storage assembly includes placement box, limit disc, limit post, reset spring, shutter, through -hole, positioning rack, vent pipe and dust suction nozzle.
[0004] The above-mentioned explosion -proof dust collector in the market does not have secondary filtration, and the dust collection effect is not ideal, especially there is no special explosion -proof dust collector for aluminum dust generated in aluminum cutting industry, and the existing market explosion -proof dust collector only has dust collection function, does not have oil dirt removal function, therefore does not meet the existing demand, for this, we propose an explosion -proof dust collector with oil dirt filter device. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing an explosion -proof dust collector with oil dirt filter device to solve the problems of poor dust collection effect and poor oil removal effect of explosion -proof dust collector in aluminum cutting industry in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme: an explosion -proof dust collector with oil dirt filter device, including shell, the middle position at the front end of shell is provided with dust suction port, and dust suction port is provided with four, the position of filter screen is installed at the front end in the shell and corresponds dust suction port, and filter screen blocks the air inlet position of dust suction port, the rear end of filter screen is installed filter cartridge on both sides, and filter cartridge inner wall is provided with filter core, the below of the front end in the shell is provided with aluminum dust collection box, and filter screen and filter cartridge are located above aluminum dust collection box, the below of the rear end in the shell is provided with negative pressure fan, the above of the rear end in the shell is installed four oil dirt filters that are rectangularly distributed, and the shell of oil dirt filter is sealedly connected with shell.
[0007] Preferably, the filter screen is arranged obliquely, and the frame at the upper and lower ends of the filter screen is slidingly connected with the shell.
[0008] Preferably, an air duct is arranged at the middle position inside the shell, and the air inlet end of the air duct is connected with the air outlet end above the filter cartridge, and the other end of the air duct is provided with a first air outlet pipe.
[0009] Preferably, the negative pressure fan is composed of an explosion-proof motor and an impeller assembly, the output shaft of the explosion-proof motor is fixed with the impeller shaft inside the impeller assembly through a shaft coupling, the air inlet end of the impeller assembly corresponds to the first air outlet pipe, and the other end of the impeller assembly is provided with a second air outlet pipe corresponding to the position of the oil stain filter.
[0010] Preferably, the explosion-proof motor is externally provided with a negative pressure fan mounting rack, and the negative pressure fan mounting rack is fixed with the shell through bolts.
[0011] Preferably, one side of the shell is provided with a sealing door, and the other side of the shell is provided with an inspection door, and the sealing door and the inspection door are both connected with the shell through hinges.
[0012] Preferably, the sealing door is provided with a window corresponding to the positions of the filter screen and the filter cartridge.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model realizes the removal of aluminum dust and oil stains in the air by the combination of the filter screen, the filter core and the oil stain filter. In the open state of the negative pressure fan, the air passes through the filter screen through the dust suction port, the filter screen is used for removing large-particle aluminum dust, and the subsequent filtering pressure is reduced. After the air passes through the filter screen, it penetrates from the outer wall of the filter cartridge to the inside. Two filter cartridges adopt a 200-mesh filter core structure, which can filter small-particle and micro-particle aluminum dust in the air. Subsequently, the air enters the air duct from the filter cartridge and is discharged from the first air outlet pipe. Under the action of the negative pressure fan, the air is blown to the oil stain filter. The oil stain filter can adsorb oil mist, water mist and residual dust in the air. The dust suction structure significantly improves the dust suction efficiency and meets the high-standard cleaning and safety requirements of the aluminum cutting industry on the explosion-proof dust collector.
[0015] 2. The utility model is provided with an aluminum dust collection box below the lower filter screen and the filter cartridge. Since the filter screen is obliquely designed, the dust particles blocked outside the filter screen automatically fall into the inside of the aluminum dust collection box under the action of gravity. When the air passes through the filter cartridge, it is also blocked on the outer wall of the filter core and falls into the aluminum dust collection box under the action of gravity. On the one hand, the filtering effect is not affected by the blocking of particulate matter, and on the other hand, the aluminum dust is convenient for the staff to collect.
[0016] 3. The utility model discloses a filter screen filter cartridge, negative pressure fan and oil dirt filter are arranged in the independent cavity, and the modular design is convenient for daily maintenance and overhaul, and the seal door of one side of the shell can ensure the seal shape of the shell inside, ensures the dust absorption effect, and can observe the filter core state according to the window on the seal door simultaneously, and the maintenance door of the other side is movably installed with the shell, and it is convenient to replace and maintain the filter material individually. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall perspective drawing of the utility model;
[0018] Figure 2 It is the internal perspective drawing after the seal door of the utility model opens;
[0019] Figure 3 It is the internal structure schematic view of the utility model;
[0020] Figure 4 It is the other side perspective drawing of the shell of the utility model.
[0021] In the drawing: 1, shell, 2, dust suction port, 3, seal door, 4, window, 5, oil dirt filter, 6, filter screen, 7, filter cartridge, 8, aluminum scrap dust collection box, 9, first air outlet pipe, 10, negative pressure fan mounting frame, 11, impeller assembly, 12, explosion-proof motor, 13, air passage, 14, second air outlet pipe, 15, maintenance door. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0023] Please refer to Figures 1-4 The utility model provides an embodiment: a kind of oil dirt filtering device's explosion-proof dust collector, including shell 1, the middle position of the front end of shell 1 is provided with dust suction port 2, and dust suction port 2 is provided with four, filter screen 6 is installed in the position of the front end of shell 1 inside corresponding dust suction port 2, and filter screen 6 blocks the air inlet position of dust suction port 2, filter cartridge 7 is installed in the both sides of the rear end of filter screen 6, and filter cartridge 7 inner wall is provided with filter core, aluminum scrap dust collection box 8 is arranged below the front end of shell 1 inside, and filter screen 6 and filter cartridge 7 are located above aluminum scrap dust collection box 8, negative pressure fan is arranged below the rear end of shell 1 inside, four oil dirt filters 5 of rectangular distribution are installed in the upper end of the rear end of shell 1 inside, and the shell of oil dirt filter 5 is sealingly connected with shell 1, air passage 13 is arranged in the middle position of shell 1 inside, and the air inlet end of air passage 13 is connected with the air outlet end above filter cartridge 7, and the other end of air passage 13 is provided with first air outlet pipe 9;
[0024] The four dust suction ports 2 arranged at the front end greatly improve the dust suction efficiency and coverage, ensuring that the aluminum cutting operation area can be fully and quickly cleaned. The filter screen 6 serves as the first line of defense, effectively blocking and collecting large aluminum dust particles, protecting the subsequent filtration system and extending the service life of the entire equipment. The high-precision filter core built into the filter cartridge 7 adopts a 200-mesh fine structure, which can deeply filter the tiny particles in the air, ensuring that the dust suction effect meets the high standards of the industry, providing a safer and cleaner working environment for the aluminum cutting industry. The oil stain filter 5 uses adsorbent materials to deeply remove oil mist, water mist, and residual dust in the air. When the air containing oil stains flows through the oil stain filter, the oil stain particles will be adsorbed on the surface or inside of the filter, while the clean air will be discharged through the filter.
[0025] Please refer to Figure 2 and Figure 3 , the filter screen 6 is arranged obliquely, and the frames at the upper and lower ends of the filter screen 6 are slidingly connected with the shell 1. Due to the oblique design of the filter screen 6, the dust particles blocked outside the filter screen 6 automatically fall into the aluminum dust collection box 8 under the action of gravity.
[0026] Please refer to Figure 2 and Figure 3 , the negative pressure fan is composed of an explosion-proof motor 12 and an impeller assembly 11, and the output shaft of the explosion-proof motor 12 is fixed with the impeller shaft inside the impeller assembly 11 through a shaft coupling. The air inlet end of the impeller assembly 11 corresponds to the first air outlet pipe 9, and the other end of the impeller assembly 11 is provided with a second air outlet pipe 14 corresponding to the position of the oil stain filter 5. The explosion-proof motor 12 is provided with a negative pressure fan mounting bracket 10 outside, and the negative pressure fan mounting bracket 10 is fixed with the shell 1 by bolts. The explosion-proof motor 12 serves as a power source, not only having strong driving force, but also having excellent explosion-proof performance, effectively preventing safety accidents caused by motor failure. The stable support of the mounting bracket ensures that the negative pressure fan will not shake or displace during high-speed operation, thereby ensuring long-term stable operation of the equipment.
[0027] Please refer to Figure 1 and Figure 4 , one side of the shell 1 is provided with a sealing door 3, and the other side of the shell 1 is provided with an access door 15. Both the sealing door 3 and the access door 15 are hingedly connected with the shell 1. The sealing door 3 is provided with a window 4 corresponding to the positions of the filter screen 6 and the filter cartridge 7. The modular design facilitates daily maintenance and repair. The sealing door 3 on one side of the shell 1 can ensure the sealing of the inside of the shell 1 and ensure the dust suction effect. The state of the filter core can be observed through the window 4 on the sealing door 3. The access door 15 on the other side is movably installed with the shell 1, which facilitates the replacement and maintenance of the filter material.
[0028] Working principle: when using, the strong suction of the negative pressure fan drives air and dust to enter the equipment through the dust suction port 2, then the air and dust first meet the filter screen 6, the filter screen 6 is arranged obliquely, effectively blocks and collects large particle aluminum dust, then the air preliminarily filtered through the filter screen 6 enters the filter cartridge 7 area. The high-precision filter element arranged in the inner wall of the filter cartridge 7 adopts 200-mesh fine structure, can deeply filter the tiny particles in the air, the air outlet end of the filter cartridge 7 is connected with the air duct 13, the air duct 13 guides the filtered air to the oil stain filter 5 at the rear end of the equipment, the oil stain filter 5 uses adsorption material to deeply remove oil mist, water mist and residual dust in the air, when the air containing oil stains flows through the oil stain filter, the oil stain particles are adsorbed on the surface or inside of the filter, and the clean air is discharged through the filter, ensuring that the cleanliness of the discharged air reaches high standard, solving the pollution of the atomized oil stains generated by the micro-lubrication of the cutting fluid to the air environment.
[0029] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims instead of the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An explosion-proof vacuum cleaner with oil contamination filtering device, comprising a housing (1), characterized in that: The front end of the shell (1) is provided with four dust suction ports (2) at the middle position, and the inside of the shell (1) is provided with filter screens (6) corresponding to the positions of the dust suction ports (2) at the front end, the filter screens (6) block the air inlet positions of the dust suction ports (2), the filter screens (6) are provided with filter cartridges (7) on both sides of the rear end, the filter cartridges (7) are provided with filter cores in the inner walls, the lower part of the front end of the inside of the shell (1) is provided with an aluminum scrap dust collecting box (8), and the filter screens (6) and the filter cartridges (7) are located above the aluminum scrap dust collecting box (8), the lower part of the rear end of the inside of the shell (1) is provided with a negative pressure fan, and the upper part of the rear end of the inside of the shell (1) is provided with four oil stain filters (5) distributed in a rectangular shape, and the shell of the oil stain filter (5) is in sealing connection with the shell (1).
2. The explosion-proof dust collector with oil contamination filter device according to claim 1, characterized in that: The filter screens (6) are provided in an inclined manner, and the frames at the upper and lower ends of the filter screens (6) are in sliding connection with the shell (1).
3. The explosion-proof dust collector with oil contamination filter device according to claim 1, characterized in that: The inside of the shell (1) is provided with an air duct (13) at the middle position, and the air inlet end of the air duct (13) is connected with the air outlet end above the filter cartridge (7), and the other end of the air duct (13) is provided with a first air outlet pipe (9).
4. A dust collector with an oil-contaminated filter device according to claim 3, characterized in that: The negative pressure fan is composed of an explosion-proof motor (12) and an impeller assembly (11), the output shaft of the explosion-proof motor (12) is fixed with the impeller shaft in the impeller assembly (11) through a shaft coupling, the air inlet end of the impeller assembly (11) corresponds to the first air outlet pipe (9), and the other end of the impeller assembly (11) is provided with a second air outlet pipe (14) corresponding to the position of the oil stain filter (5).
5. A dust collector with an oil-contaminated filter device according to claim 4, characterized in that: The outside of the explosion-proof motor (12) is provided with a negative pressure fan mounting rack (10), and the negative pressure fan mounting rack (10) is fixed with the shell (1) through bolts.
6. The explosion-proof dust collector with oil contamination filter device according to claim 1, characterized in that: One side of the shell (1) is provided with a sealing door (3), and the other side of the shell (1) is provided with an inspection door (15), and the sealing door (3) and the inspection door (15) are both connected with the shell (1) through hinges.
7. A dust explosion prevention cleaner with oil filter device according to claim 6, characterized in that: The sealing door (3) is provided with a window (4) corresponding to the positions of the filter screens (6) and the filter cartridges (7).
Citation Information
Patent Citations
Anti-explosion dust collector
CN217365627U