Conical tooth-shaped solid waste separation device for water body

By designing a conical toothed filter screen and a self-cleaning auxiliary system, a water-based conical toothed solid waste separation device was developed, solving the problems of easy clogging and high water consumption of drum filters, and achieving efficient and energy-saving solid waste separation.

CN223716628UActive Publication Date: 2025-12-26NANCHONG YINGYU AQUATIC TECH CO LTD
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Patent Information

Application Number
CN202423190973.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-26
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing aquaculture processes, drum filters are prone to clogging and consume a lot of water, while cone filters are difficult to balance filtration efficiency and water consumption, leading to equipment damage or frequent cleaning.

Method used

A water body conical tooth solid waste separation device was designed, which adopts a conical tooth filter screen and a self-cleaning auxiliary system, including an inclined tooth filter screen, a self-cleaning flushing device and a variable pump. The filtration efficiency is improved by the design of the inclination and the accumulation tank, and the self-cleaning function is combined to reduce clogging. The self-cleaning auxiliary system is used to clean the pipeline.

Benefits of technology

It improves filtration efficiency and water permeability, reduces water consumption, prevents equipment blockage, achieves efficient and energy-saving solid waste separation, and reduces the frequency of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a water body conical tooth-shaped solid waste separation device which comprises a culture pond, a control valve, a sewage pump, a water tank, a solid waste separator, biochemical cotton, a framework, a sedimentation pond, a sewage pipe, a sewage pump water inlet pipe, a sewage pump water outlet pipe, a water return pipe, a blow-off pipe, a dredging pipe, a flushing device, a clean water pump, a clean water bin and a blow-off valve. The sewage pump is communicated with the culture pond through the sewage pipe, the left end of the control valve is communicated with the sewage pump, the right end of the control valve is communicated with the clear water bin, the sewage pump is communicated with the water tank, the water tank is arranged in an inner cavity of a conical tooth filter cartridge of the solid waste separator, and the flushing device is arranged over the conical filter cartridge. The inclined tooth structure of the conical tooth filter cartridge increases the inclination and the filtering area of the filter screen, so that the separation effect and the water permeability are better, the water consumption is low, the filtering efficiency is high, and the bearing performance is good; the anti-blocking performance of the water tank is better than that of the discharge pipe During cleaning, the control valve, the sewage pump, the water tank and related pipelines are correspondingly cleaned.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to filter device technical field, especially, relate to a water body conical tooth shape solid waste separation device. BACKGROUND

[0002] In the process of aquaculture, due to fish and shrimp feces and feed residues, a large amount of solid waste residues will be produced every day, if not removed in time, the solid waste residues will cause bacteria to increase dramatically, destroy water quality, reduce the oxygen content of water, affect the health of fish and shrimp, and even cause disease and death, therefore, the solid waste residues in the culture pond must be removed in time.

[0003] At present, the commonly used solid-liquid separation device equipment is endless, and the most used is the drum filter, but when the drum filter is used, the mesh size is too large to affect the filtering effect, and the mesh size is too small to cause blockage, if the filter screen is blocked during use, the water level will rise, a large amount of water will enter the filter drum, when the weight of water and solid waste exceeds the bearing capacity of the filter and filter screen, the filter and filter screen will be crushed, resulting in equipment damage.

[0004] Although the conical filter cylinder has the gravity separation effect of the inclined screen gravity water separator, such separation device inherits the problem of conflict between water consumption and filtering efficiency, for example, if the inclination of the conical filter cylinder is small, the water permeability is good, the water consumption is small, but the water separation amount is small, the washing effect of the filter screen is poor, and the sediment is easy to remain, causing the filter screen to be blocked, the cleaning frequency needs to be increased, and clean water is consumed, increasing the inclination, the drainage effect of the conical filter cylinder increases, the water separation amount increases, and the washing effect improves, but the water permeability decreases, and the water consumption increases. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of the prior art, the utility model provides a water body conical tooth shape solid waste separation device which is reasonable and compact in structure and can be self-cleaning.

[0006] The utility model discloses a water body conical tooth shape solid waste separator, which comprises a breeding pond, a control valve, a sewage pump, a water tank, a solid waste separator, biochemical cotton, a framework, a sedimentation tank, a sewage pipe, a sewage pump inlet pipe, a sewage pump outlet pipe, a backwater pipe, a blowdown pipe and a dredging pipe, and an attached self-cleaning auxiliary system, which comprises a flushing device, a clean water pump, a clean water bin, a blowdown valve, a clean water pump outlet pipe, a clean water pump inlet pipe and a clean water pipe.

[0007] The control valve is a two-position three-way valve, and the left position is connected to the filtering branch through the sewage pipe, and the right position is connected to the cleaning branch through the clean water pipe.

[0008] The water tank comprises a tank body and a drainage plate, the tank body is a right-up notched cylinder, and the drainage plate has a downward parabolic structure and is directed to the radial right inner wall of the conical tooth filter cylinder, and compared with the drain pipe structure, the water tank can effectively prevent blockage.

[0009] The solid waste separator comprises a shell, a supporting ring, a small bearing, a mandrel, a support rod, a conical tooth filter cylinder, an L-shaped supporting plate and a large bearing, the middle inclined step of the shell separates the shell into left and right cavities, the supporting ring is cemented to the left large end of the conical tooth filter cylinder, the inner wall is fixed to the right end of the mandrel through three circumferentially distributed support rods, the right end of the mandrel is located at the center of the supporting ring, and the left end of the mandrel is arranged in the inner ring of the small bearing embedded in the middle part of the left end of the shell, the L-shaped supporting plate has a left large right small hollow structure, the left end of the L-shaped supporting plate is cemented to the right small end of the conical tooth filter cylinder, and the right end of the L-shaped supporting plate is located in the inner ring of the large bearing, the outer ring of the large bearing is embedded in the middle part of the right end of the shell, and the L-shaped supporting plate and the left end supporting ring jointly form the framework of the conical tooth filter cylinder.

[0010] The conical tooth filter cylinder is a left-handed inclined tooth-shaped filter screen, and the left end is larger than the right end.

[0011] The L-shaped supporting plate is an L-shaped section circular ring, blocks the right end of the conical tooth filter cylinder, and avoids solid waste flowing into the right cavity of the shell.

[0012] The flushing device comprises a flat nozzle and a sliding rail, the flat nozzle is sleeved on the middle sliding rail above the conical tooth filter cylinder, is installed in parallel with the conical tooth filter cylinder, the nozzle is perpendicular to the conical tooth filter cylinder, the inlet of the nozzle is connected with the clean water pump through a water outlet pipe of the clean water pump.

[0013] The working principle of the utility model is as follows:

[0014] During separation, the control valve is arranged on the left, the sewage pump is connected with the breeding pond through the sewage pipe, water is pumped and pressurized from the breeding pond, is transported to the water tank through the sewage pump water inlet pipe and the sewage pump water outlet pipe, the water tank is drained through the drainage plate, water is guided to the right side of the inner cavity of the conical tooth filter cylinder, the conical tooth filter cylinder utilizes the conical slope to guide the filtered solid waste residues and waste liquid to the left cavity of the shell of the solid waste separator and then is discharged to the sedimentation tank through the sewage pipe, under the double actions of water flow impact and water accumulation gravity of the tooth tip, the conical tooth filter cylinder rotates to the right, and the filtered water in the cavity is flowed back to the breeding pond through the backwater pipe.

[0015] After the solid waste separation is completed, the sewage valve is opened, and the sediment liquid is discharged to the sedimentation tank. When the control valve is arranged on the right, the clean water pump is connected with the clean water bin through the clean water pipe, filtered water is pumped from the clean water bin, the conical tooth filter cylinder is flushed, in the flushing process of the conical filter screen, the control valve, the sewage pump, the water tank and the connecting pipelines are also cleaned correspondingly, during flushing, the clean water pump is started, filtered water is pumped from the clean water bin through the clean water pump water inlet pipe, and the conical tooth filter cylinder tooth-shaped filter screen is reversely flushed after the water is accumulated through the flat nozzle spray head, the sliding rail provides reciprocating motion for the flat nozzle spray head, the left-rotating inclined tooth-shaped filter screen of the conical tooth filter cylinder is automatically right-rotated during flushing, so that reverse flushing is ensured to reach every corner, and the waste water in the left cavity of the solid waste separator is discharged to the sedimentation tank through the sewage pipe, because the sewage valve has been opened, the bottom sediment in the right cavity of the shell is discharged to the sedimentation tank through the left side desilting pipe at the bottom, and the backwater pipe is higher than the bottom, so that the cleaning water is prevented from flowing into the breeding pond.

[0016] Compared with the prior art, the utility model has the following advantages:

[0017] 1. The left-rotating inclined tooth-shaped filter screen of the conical tooth filter cylinder increases the slope and the filtering area of the filter screen, improves the separation effect and water permeability, and forms an accumulation groove between the two teeth, concentrates and guides the waste liquid residues through the groove bottom, reduces the adhesion of sediments to the filter screen, consumes less water, and has higher filtering efficiency.

[0018] 2. The inclined tooth structure of the conical tooth filter cylinder rotates faster than a straight cylinder under the eccentric impact of water flow, the groove bottom and the groove top are exchanged during rotation, the accumulated water flows between the groove top and the groove bottom, the stirring effect is more prominent, the anti-blocking effect is better, and good energy-saving and labor-saving effects are achieved.

[0019] 3、The helical tooth structure of the conical tooth filter cartridge is equivalent to adding a reinforcing rib to the filter cartridge, so that the supporting effect is better and the load bearing is better.

[0020] 4、The self-cleaning auxiliary system has a self-cleaning function, and in the cleaning process of the conical tooth filter cartridge, the control valve, the sewage pump, the water tank and the related pipelines are also cleaned correspondingly, so that the impurity deposition in the pipeline system is reduced, and the pipeline blockage is avoided.

[0021] 5、The water pump adopts a variable pump, so that the operator can adjust the water supply according to the actual situation in the filtering work, and the water volume can be moderately increased during flushing, so that the flushing effect is improved and manual cleaning is reduced.

[0022] 6、The water tank can effectively prevent blockage compared with the drain pipe structure. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic view of the utility model;

[0024] Figure 2 is a front view of the solid waste separator of the utility model;

[0025] Figure 3 is a left view of the solid waste separator of the utility model. DETAILED DESCRIPTION

[0026] As Figure 1 , Figure 2 , Figure 3As shown, a water body conical gear solid waste separation device, which comprises: a breeding pool 1, a control valve 2, a sewage pump 3, a water tank 4, a solid waste separator 5, a biochemical cotton 9, a skeleton 10, a sedimentation tank 11, and a sewage pipe Q1, a sewage pump inlet pipe Q2, a sewage pump outlet pipe Q3, a backwater pipe Q4, a sewage pipe Q5, a dredging pipe Q6, and its attached self-cleaning auxiliary system, including: a flushing device 6, a clean water pump 7, a clean water bin 8, a sewage valve 12, and a clean water pump outlet pipe Q7, a clean water pump inlet pipe Q8, a clean water pipe Q9, the sewage pipe Q1 inlet into the breeding pool 1, the outlet is connected to the left end inlet of the control valve 2, the control valve 2 is above the right side of the breeding pool 1, the right end inlet is connected to the clean water bin 8 through the clean water pipe Q9, the control valve 2 outlet is connected to the sewage pump 3 inlet through the sewage pump inlet pipe Q2, the sewage pump 3 outlet is connected to the water tank 4 through the sewage pump outlet pipe Q3, and the water tank 4 is located above the right side of the inner cavity of the conical gear gravity solid waste separator 5. The solid waste separator 5 is located above the left side of the breeding pool 1, and is connected to the breeding pool 1 through the backwater pipe Q4, is connected to the sedimentation tank 11 through the sewage pipe Q5, and is connected to the sewage valve 12 through the dredging pipe Q6. The sewage valve 12 is on the right upper side of the sedimentation tank 11, and the sedimentation tank 11 is on the left side of the breeding pool 1. The biochemical cotton 9 and the skeleton 10 are located inside the left side of the sedimentation tank 11, and the skeleton 10 clamps the biochemical cotton 9 in the middle from both sides to form a filter plate; the filter plate separates the sedimentation tank 11 and the clean water bin 8 on the left end. The flushing device 6 is located above the conical filter cylinder 5-6, and its inlet is connected to the outlet of the clean water pump 7 through the clean water pump outlet pipe Q7, and the inlet of the clean water pump 7 is connected to the clean water bin 8 through the clean water pump inlet pipe Q8.

[0027] The control valve 2 is a two-position three-way valve, which is connected to the filter branch through the sewage pipe Q1 on the left, and is connected to the cleaning branch through the clean water pipe Q9 on the right.

[0028] The water tank 4 comprises a tank body 4-1 and a drainage plate 4-2, the tank body 4-1 is a right upper notch cylinder, and the drainage plate 4-2 is a downward parabolic structure, which is radially right to the inner wall of the conical gear filter cylinder 5-6, and can effectively prevent blockage compared with the drain pipe structure.

[0029] The solid waste separator 5 is composed of a shell 5-1, a support ring 5-2, a small bearing 5-3, a mandrel 5-4, a strut 5-5, a conical tooth filter cylinder 5-6, an L-shaped support plate 5-7, and a large bearing 5-8. The middle inclined step P in the shell 5-1 separates it into left and right cavities. The support ring 5-2 is cemented to the left large end of the conical tooth filter cylinder 5-6, and the inner wall is fixed to the right end of the mandrel 5-4 through three circumferentially distributed struts 5-5. The right end of the mandrel 5-4 is located at the center of the support ring 5-2, and the left end is placed in the inner ring of the small bearing 5-3 embedded in the middle of the left end of the shell 5-1. The L-shaped support plate 5-7 has a left large and right small hollow structure. The left end is cemented to the right small end of the conical tooth filter cylinder 5-6, and the right end is located in the inner ring of the large bearing 5-8. The outer ring of the large bearing 5-8 is embedded in the middle of the right end of the shell 5-1. The L-shaped support plate 5-7 and the left end support ring 5-2 together form the framework of the conical tooth filter cylinder 5-6. The water return pipe Q4 is located on the right side of the shell 5-1, higher than the bottom and lower than the lower side of the support ring 5-2, connecting the right cavity and the culture pond 1. The sewage pipe Q5 is located at the bottom of the left cavity, connecting the left cavity and the sedimentation tank 11. The dredging pipe Q6 is located at the bottom of the right cavity, connected to the inlet of the sewage valve 12, and the outlet of the sewage valve 12 is directly connected to the sedimentation tank 11.

[0030] The conical tooth filter cylinder 5-6 is a left-handed helical tooth-shaped filter screen, with the left end larger than the right end.

[0031] The L-shaped support plate 5-7 is an L-section circular ring, blocking the right end of the conical tooth filter cylinder 5-6 to prevent solid waste from flowing into the right cavity of the shell 5-1.

[0032] The flushing device 6 includes a flat nozzle 6-1 and a slide rail 6-2. The flat nozzle 6-1 is sleeved on the slide rail 6-2 above the conical tooth filter cylinder 5-6, installed parallel to the conical tooth filter cylinder 5-6, and the nozzle is perpendicular to the conical tooth filter cylinder 5-6. The inlet of the nozzle is connected to the clean water pump 7 through the clean water pump outlet pipe Q7.

Claims

1. A water body conical-toothed solid waste separating device, comprising: The application relates to a fish culture system, which comprises a culture pond, a control valve, a sewage pump, a water tank, a solid waste separator, biochemical cotton, a framework, a sedimentation tank, a sewage pipe, a sewage pump water inlet pipe, a sewage pump water outlet pipe, a backwater pipe, a sewage pipe, a dredging pipe, a flushing device, a clean water pump, a clean water tank, a sewage valve, a clean water pump water outlet pipe, a clean water pump water inlet pipe and a clean water pipe.

2. A water body conical tooth-shaped solid waste separating device according to claim 1, characterized in that: The water tank comprises a tank body and a drainage plate, the tank body is a right-up notch cylinder, and the drainage plate is in a downward parabolic structure and faces the inner wall of the right side of the conical tooth filter cylinder.

3. A water body conical tooth-shaped solid waste separating device according to claim 1 or 2, characterized in that: The solid waste separator is composed of a shell, a supporting ring, a small bearing, a mandrel, a supporting rod, a conical tooth filter cylinder, an L-shaped supporting plate and a large bearing.

4. A hydrocone toothed solid waste separation device according to claim 3, wherein: The conical tooth filter cylinder is a left-handed oblique tooth-shaped filter screen and is large at the left end and small at the right end.

5. A hydrocone toothed solid waste separation device according to claim 4, wherein: The flushing device comprises a flat nozzle and a sliding rail, the flat nozzle is sleeved on the middle sliding rail above the conical tooth filter cylinder, is installed in parallel with the conical tooth filter cylinder, and is perpendicular to the conical tooth filter cylinder; and the inlet of the flat nozzle is connected with the clean water pump through the clean water pump water outlet pipe.

6. A hydrocone toothed solid waste separation device according to claim 5, wherein: ​