Remote monitoring platform for safe withdrawal of panel crusher

By using shielded protective shells and grounding wires in mining crushers, the risks of explosions and fires caused by coal mine dust have been mitigated, enabling safe remote monitoring and control and reducing the accident rate.

CN223717335UActive Publication Date: 2025-12-26SHANXI HEQU JINSHEN CIYAOGOU COAL IND CO LTD
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Patent Information

Application Number
CN202423164143.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-21
Publication Date
2025-12-26
Estimated Expiration
2034-12-21

AI Technical Summary

Technical Problem

Traditional remote monitoring platforms are prone to explosion and fire risks in mine crushers due to static electricity or heat accumulation caused by coal dust, affecting safe operation.

Method used

The front-end equipment components are wrapped with a shielded protective shell and shielding mesh. Combined with grounding wires and connecting rings, the circuit control interface enables remote monitoring and safe retraction. Data is transmitted through optical fiber, cameras provide real-time images, monitors display monitoring information, and buzzers provide warnings.

Benefits of technology

It effectively isolates flammable and explosive materials from electronic equipment, prevents static electricity accumulation and heat buildup, reduces the risk of explosion and fire, and ensures safety in the mining area.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of electrical control platforms, and discloses a remote monitoring platform for safe withdrawal of a panel crusher. According to the application, the inner surface of the shielding protection shell is fixedly connected with a front-end main control board, the outer surface of the front-end main control board is fixedly connected with a photoelectric converter, the outer surface of the front-end main control board is fixedly connected with a power converter, the outer surface of the front-end main control board is fixedly connected with a circuit control interface, and the outer surface of the shielding protection shell is fixedly connected with an outer supporting frame; a camera is fixedly connected to the outer surface of the upper end of the outer supporting frame, images shot by the camera are displayed through a displayer, data are transmitted to a photoelectric converter through an optical cable, a single-chip microcomputer is arranged in a front-end main control board to control the whole front end, and a circuit control interface is connected into a corresponding safety withdrawing machine to complete remote monitoring and control. The whole shielding protective shell wraps and protects front-end equipment parts by arranging a shielding net, coal mine smoke is flammable and explosive, and static electricity or heat generated by internal elements of the shielding protective shell may cause explosion or fire disasters.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of electrical control platform, and specifically relates to a disc area crusher safety retreat remote monitoring platform. BACKGROUND

[0002] The disc area mine crusher is a crushing device specially designed for narrow space and mobile operation, and is mainly used in open-pit and underground mining to crush raw ore for convenient transportation and further processing. They have the characteristics of strong mobility, high crushing efficiency, simple operation and small land occupation, and are one of the important devices for modern mining, helping to improve the mining efficiency and reduce the production cost.

[0003] Remote control of the crusher brake has a significant advantage in safety retreat. Through the remote monitoring platform, the operator can monitor the running state of the crusher in real time, discover abnormal conditions in time, and remotely control to realize safe retreat. Remote operation can transfer the operator out of the harsh or dangerous environment, reduce the probability of direct contact with the danger source, and thus effectively reduce the accident rate. Remote control equipment can reduce the direct operation of the operator and reduce the risk of personal injury caused by operation errors or accidents.

[0004] However, the traditional remote monitoring platform circuit is connected with external air, and the smoke generated in the ore contacts the electronic, which is easy to cause temperature rise and explosion, and is not conducive to safe operation. CONTENT OF THE INVENTION

[0005] The application aims to solve the above problems, and provides a disc area crusher safety retreat remote monitoring platform.

[0006] The technical scheme adopted by the application is as follows: a disc area crusher safety retreat remote monitoring platform, comprising a shielding protective shell, a front end main control board is fixedly connected to the inner surface of the shielding protective shell, an optoelectronic transducer is fixedly connected to the outer surface of the front end main control board, a power converter is fixedly connected to the outer surface of the front end main control board, a circuit control interface is fixedly connected to the outer surface of the front end main control board, an outer support frame is fixedly connected to the outer surface of the shielding protective shell, and a camera is fixedly connected to the outer surface of the upper end of the outer support frame.

[0007] By adopting the technical scheme, the image captured by the camera is displayed on the display, the data is transmitted to the photoelectric converter through the optical cable, the single-chip microcomputer built in the front-end main control board provides control for the whole front end, the circuit control interface is connected to the corresponding safety retracting machinery to complete remote monitoring and control, and the shielding protective shell is wrapped around the front-end equipment parts to protect them.

[0008] In a preferred embodiment, the shielding protective shell is fixedly connected with a grounding wire on the outer surface, and the grounding wire is fixedly connected with a connecting ring on the outer surface away from the shielding protective shell.

[0009] By adopting the technical scheme, the grounding wire and the connecting ring protect the outside of the shielding protective shell by grounding, smoothly lead out the ions, and ensure the safety of the equipment.

[0010] In a preferred embodiment, the power converter is electrically connected with an electric meter box on the outer surface, and the circuit control interface is electrically connected with a brake body on the outer surface.

[0011] By adopting the technical scheme, the power converter is connected to the electric meter box to supply power to the front-end equipment parts, and the brake body is connected to the inside of the crusher machinery to control the safe and stable braking of the disc area crusher through the power-off of the circuit control interface.

[0012] In a preferred embodiment, the photoelectric converter is fixedly connected with an optical cable on the outer surface, and the optical cable is fixedly connected with a rear-end control console on the outer surface away from the photoelectric converter.

[0013] By adopting the technical scheme, the optical cable provides data transmission for the rear-end control console and the front-end main control board.

[0014] In a preferred embodiment, the rear-end control console is provided with a support frame on the upper surface, and the support frame is fixedly connected with a display on the outer surface.

[0015] By adopting the technical scheme, the display displays the image captured by the camera, and the support frame conveniently supports the position of the display.

[0016] In a preferred embodiment, the rear-end control console is provided with a total switch on the outer surface, and the rear-end control console is provided with a plate switch on the outer surface.

[0017] By adopting the technical scheme, the total brake is a whole switch part of the rear-end console, and completes the connection of the whole device.

[0018] In a preferred embodiment, the rear-end console outer surface is provided with a display disc, the rear-end console outer surface is fixedly connected with an indicator light, and the rear-end console outer surface is fixedly connected with a buzzer.

[0019] By adopting the technical scheme, the display disc and the indicator light display detection data transmitted by the front-end detection device, and the buzzer provides a sound warning when a dangerous state is detected, reminding the rear-end monitoring personnel to pay attention to checking.

[0020] In a preferred embodiment, the rear-end console outer surface is fixedly connected with a label, and the rear-end console outer surface is provided with a brake switch.

[0021] By adopting the technical scheme, the label facilitates recording of the front-end situation, the brake switch completes emergency braking, and the upper cover plate provides a mistaken touch prevention function.

[0022] In summary, due to the adoption of the technical scheme, the application has the following beneficial effects:

[0023] In the application, the display displays the image captured by the camera, the optical cable transmits data to the photoelectric converter, the single-chip microcomputer built in the front-end main control board provides control for the whole front end, the circuit control interface is connected to the corresponding safety withdrawal machinery to complete remote monitoring and control, and the shielding protective shell as a whole protects the front-end device parts by wrapping them with a shielding net. Coal mine smoke is flammable and explosive, and when electronic equipment contacts coal mine smoke, static electricity or heat generated by internal elements of the electronic equipment may cause explosion or fire. Avoiding electronic contact with coal mine smoke can effectively isolate flammable and explosive substances from electronic equipment, prevent static electricity accumulation and heat accumulation, thereby effectively reducing the risk of explosion and fire and ensuring mine safety. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a device whole appearance schematic diagram of the application;

[0025] Figure 2 It is a device front end internal structure exploded view in the application;

[0026] Figure 3 It is a device front end appearance schematic diagram in the application;

[0027] Figure 4 It is a device rear end appearance schematic diagram in the application.

[0028] Marked in the figure: 1, shielding protection shell; 2, front end main control board; 3, photoelectric converter; 4, power converter; 5, circuit control interface; 6, outer support frame; 7, camera; 8, ground wire; 9, connecting ring; 10, electric meter box; 11, brake main body; 12, optical cable; 13, rear end console; 14, support frame; 15, display; 16, total gate; 17, plate switch; 18, display disc; 19, indicator light; 20, buzzer; 21, label; 22, brake switch. DETAILED DESCRIPTION

[0029] To make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0030] EMBODIMENT

[0031] Referring to Figures 1-2 A disc area crusher safety withdrawal remote monitoring platform, comprising a shielding protection shell 1, the inner surface of the shielding protection shell 1 is fixedly connected with a front end main control board 2, the outer surface of the front end main control board 2 is fixedly connected with a photoelectric converter 3, the outer surface of the front end main control board 2 is fixedly connected with a power converter 4, the outer surface of the front end main control board 2 is fixedly connected with a circuit control interface 5, the outer surface of the shielding protection shell 1 is fixedly connected with an outer support frame 6, and the outer end surface of the outer support frame 6 is fixedly connected with a camera 7.

[0032] The display 15 displays the image shot by the camera 7, the optical cable 12 transmits data to the photoelectric converter 3, the built-in single-chip microcomputer of the front end main control board 2 provides control for the whole front end, the circuit control interface 5 is connected with corresponding safety withdrawal machinery to complete remote monitoring and control, and the shielding protection shell 1 as a whole is wrapped with shielding nets to protect the front end equipment parts. Coal mine smoke is flammable and explosive, and when electronic equipment contacts coal mine smoke, static electricity or heat generated by internal elements of the electronic equipment may cause explosion or fire. Avoiding electronic contact with coal mine smoke can effectively isolate the contact between flammable and explosive substances and electronic equipment, prevent static electricity accumulation and heat accumulation, thereby effectively reducing the risk of explosion and fire and ensuring the safety of the mine area.

[0033] Referring to Figures 1-3 The outer surface of the shielding protection shell 1 is fixedly connected with a ground wire 8, and the outer surface of the ground wire 8 away from the shielding protection shell 1 is fixedly connected with a connecting ring 9.

[0034] The ground wire 8 and the connecting ring 9 are grounded to protect the outside of the shielding protection shell 1, smoothly lead out the electric ions, and ensure the safety of the equipment.

[0035] With reference to Figures 1-3 , the power converter 4 is electrically connected with the electric meter box 10, and the circuit control interface 5 is electrically connected with the brake body 11.

[0036] The power converter 4 is connected with the electric meter box 10 to supply power to the front-end equipment parts, and the brake body 11 is connected to the inside of the crusher machine, and the circuit control interface 5 is powered off to control the safe and stable braking of the disc area crusher.

[0037] With reference to Figures 1-3 , the optical-electric converter 3 is fixedly connected with the optical cable 12, and the optical cable 12 is fixedly connected with the rear-end console 13 away from the optical-electric converter 3.

[0038] The optical cable 12 provides data transmission for the rear-end console 13 and the front-end main control board 2.

[0039] With reference to Figures 1-4 , the rear-end console 13 is provided with the support frame 14, and the support frame 14 is fixedly connected with the display 15.

[0040] The display 15 displays the image shot by the camera 7, and the support frame 14 provides convenient position active support for the display 15.

[0041] With reference to Figures 1-4 , the rear-end console 13 is provided with the total switch 16, and the rear-end console 13 is provided with the plate switch 17.

[0042] The total switch 16 is a whole switch component of the rear-end console 13, and completes the whole disconnection of the equipment, and the plate switch 17 controls the working state of the front-end parts.

[0043] With reference to Figures 1-4 , the rear-end console 13 is provided with the display disc 18, the rear-end console 13 is fixedly connected with the indicator light 19, and the rear-end console 13 is fixedly connected with the buzzer 20.

[0044] The display disc 18 and the indicator light 19 display the detection data transmitted by the front-end detection equipment, and the buzzer 20 provides a sound warning when a dangerous state is detected, reminding the rear-end monitoring personnel to pay attention to check.

[0045] With reference to Figures 1-4 , the rear-end console 13 is fixedly connected with the label 21, and the rear-end console 13 is provided with the brake switch 22.

[0046] The label 21 facilitates the record of the front end situation, the brake switch 22 completes the emergency brake, and the upper cover plate provides the anti-mis-touch function.

[0047] The implementation principle of the embodiment of the disc area crusher safety withdrawal remote monitoring platform is:

[0048] The device is connected to the power converter 4 connected to the electric meter box 10 to supply power to the front-end device parts, the brake body 11 is connected to the inside of the crusher machinery, the power-off of the circuit control interface 5 controls the safe and stable braking of the disc area crusher, the total brake 16 is the overall switch component of the rear-end console 13, which completes the overall disconnection of the device, the plate switch 17 controls the working state of the front-end parts, the display disc 18 and the indicator light 19 display the detection data transmitted by the front-end detection device, the buzzer 20 provides an audible warning when a dangerous state is detected, reminding the rear-end monitoring personnel to pay attention to check, the label 21 facilitates the record of the front end situation, the brake switch 22 completes the emergency brake, and the upper cover plate provides the anti-mis-touch function.

[0049] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for some technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A platform for remote monitoring of safety withdrawal of a panel breaker, comprising a shielded protective housing (1), characterized in that: The shielding protection shell (1) is fixedly connected with the front end main control panel (2), the front end main control panel (2) is fixedly connected with the photoelectric converter (3), the front end main control panel (2) is fixedly connected with the power converter (4), the front end main control panel (2) is fixedly connected with the circuit control interface (5), the shielding protection shell (1) is fixedly connected with the outer support frame (6), and the outer support frame (6) is fixedly connected with the camera (7) on the outer surface of the upper end.

2. A platform for remote monitoring of safety retraction of a pit crusher as claimed in claim 1, characterized in that: The shielding protection shell (1) is fixedly connected with the grounding wire (8), and the grounding wire (8) is fixedly connected with the connecting ring (9) on the outer surface of the side away from the shielding protection shell (1).

3. A platform for remote monitoring of safety retraction of a pit crusher as claimed in claim 1, characterized in that: The power converter (4) is electrically connected with the electric meter box (10) on the outer surface, and the circuit control interface (5) is electrically connected with the brake body (11) on the outer surface.

4. A platform for remote monitoring of safety retraction of a pit crusher as claimed in claim 1, characterized in that: The photoelectric converter (3) is fixedly connected with the optical cable (12), and the optical cable (12) is fixedly connected with the rear end console (13) on the outer surface of the side away from the photoelectric converter (3).

5. A platform for remote monitoring of safety retraction of a pit crusher as claimed in claim 1, characterized in that: The rear end console (13) is provided with the support frame (14) on the upper surface, and the support frame (14) is fixedly connected with the display (15) on the outer surface.

6. A platform for remote monitoring of safety retraction of a pit crusher as claimed in claim 1, characterized in that: The rear end console (13) is provided with the total gate (16) on the outer surface, and the rear end console (13) is provided with the plate switch (17) on the outer surface.

7. A platform for remote monitoring of safety retraction of a pit breakers as claimed in claim 4 wherein: The rear end console (13) is provided with the display disc (18) on the outer surface, and the rear end console (13) is fixedly connected with the indicating lamp (19) on the outer surface.

8. A platform for remote monitoring of safety retraction of a pit breakers as claimed in claim 4, characterized in that: The rear end console (13) is fixedly connected with the label (21) on the outer surface, and the rear end console (13) is provided with the brake switch (22) on the outer surface.