Iron removal chute structure
By introducing diversion and cleaning components into the iron removal chute, efficient iron removal of large-flow mud or glaze slurry is achieved, and iron filings on the surface of permanent magnets are automatically cleaned, solving the problems of poor iron removal effect and high labor intensity of manual cleaning in the existing technology.
Patent Information
- Application Number
- CN202423087098.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing iron removal chute structures are ineffective at removing iron in high-flow-rate mud or glaze slurries, and require manual cleaning of permanent magnets after prolonged operation, resulting in high labor intensity.
A diversion component and a cleaning component were designed. The iron filings are diverted and adsorbed by a permanent magnet, and the iron filings on the surface of the permanent magnet are automatically cleaned by an electric telescopic rod and a razor blade, reducing manual intervention.
It improves the iron removal effect under high flow conditions, reduces the labor intensity of workers cleaning permanent magnets, and realizes the automated iron removal process.
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Figure CN223717348U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic production technical field especially relates to an iron removal chute structure. BACKGROUND
[0002] The chute for mud and glaze conveying comprises a chute body, the chute body comprises a side surface and a bottom surface, the top surface is smooth, and the iron scraps in the chute are removed.
[0003] However, in the prior art, the iron removal chute structure is generally provided with a magnet in the side surface or the bottom surface of the chute, when the amount of mud and glaze is too large, it is found that the iron removal effect of this structure is poor, and the iron adsorbed by the permanent magnet of the iron removal chute structure needs to be cleaned after a long time of work, otherwise the iron removal effect will be affected, and manual cleaning of the permanent magnet leads to a large labor intensity of workers. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problems in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an iron removal chute structure comprising: a chute, four corners of the top of the chute are fixedly connected with support rods, the side surfaces of the four support rods are provided with bearing holes, the side surfaces of two of the support rods are fixedly connected with motor plates, a feeding groove and a discharging groove are formed in the bottom of the inner cavity of the chute, a plurality of permanent magnet fixing grooves one are formed in three sides of the inner cavity of the chute, permanent magnets one are fixedly embedded in the plurality of permanent magnet fixing grooves one, a shunt assembly is arranged at the bottom of the chute, and a cleaning assembly is arranged in the four bearing holes.
[0006] As a preferred embodiment, the bottom of the chute is fixedly connected with four support rod seats.
[0007] As a preferred embodiment, the shunt assembly comprises a shunt chute and a blocking plate, a cleaning groove is formed in the top of the shunt chute, a plurality of permanent magnet fixing grooves two are formed in three sides of the inner cavity of the shunt chute, and permanent magnets two are fixedly embedded in the plurality of permanent magnet fixing grooves two.
[0008] As a preferred embodiment, the cleaning assembly comprises two lead screws, two bidirectional motors are connected to one end of the two lead screws, the output ends of the two bidirectional motors are fixedly embedded at the center of one end of the two lead screws, movable plates are threadedly connected to the surfaces of the two lead screws, electric telescopic rods are fixedly connected to the bottoms of the movable plates, and iron removing knives are fixedly connected to the bottoms of the electric telescopic rods.
[0009] As a preferred implementation, the two ends of the shunt chute are fixedly connected to the bottom of the chute, and the inner cavity of the shunt chute is in communication with the interiors of the feeding chute and the discharging chute.
[0010] As a preferred implementation, the surfaces of the two ends of the lead screw are connected to the interiors of the four bearing holes through bearings, and the bottoms of the two bidirectional motors are fixedly connected to the surfaces of the two motor plates.
[0011] Compared with the prior art, the utility model has the advantages and positive effects that:
[0012] 1、The utility model discloses a structure of iron removing chute, which comprises a chute, a feeding chute, a discharging chute, a shunt chute, a bidirectional motor, a motor plate, a lead screw, a movable plate, a double -edged sword, a permanent magnet no.
[0013] 2、The utility model discloses an iron removing chute structure, which can clean the iron adsorbed by the permanent magnet after long time work, otherwise it will affect the iron removing effect. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1A total view schematic diagram of the iron removing chute structure is provided in the utility model.
[0015] Figure 2 A sectional view of the iron removing chute structure is provided in the utility model.
[0016] Figure 3 A iron removing cutter schematic diagram of the iron removing chute structure is provided in the utility model.
[0017] Figure 4 An A place schematic diagram of the iron removing chute structure is provided in the utility model.
[0018] Figure 5 A front view of the iron removing chute structure is provided in the utility model.
[0019] Legend:
[0020] 1, chute; 101, support rod seat; 102, support rod; 103, bearing hole; 104, motor plate; 105, feeding groove; 106, discharging groove; 107, permanent magnet fixing groove one; 108, permanent magnet one; 2, shunt assembly; 201, shunt chute; 202, cleaning groove; 203, permanent magnet fixing groove two; 204, permanent magnet two; 205, anti-blocking plate; 3, cleaning assembly; 301, lead screw; 302, bidirectional motor; 303, movable plate; 304, electric telescopic rod; 305, iron removing cutter. Specific implementation
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figures 1-5 The utility model provides a technical scheme: a kind of iron removing chute structure, comprising: chute 1, the four corners of the top of chute 1 are fixedly connected with support rod 102, the side of four support rods 102 is all provided with bearing hole 103, the side of two support rods 102 is fixedly connected with motor plate 104, the bottom of the inner chamber of chute 1 is provided with feeding groove 105 and discharging groove 106, the three sides of the inner chamber of chute 1 are all provided with multiple permanent magnet fixing groove one 107, multiple permanent magnet fixing groove one 107 are all fixedly embedded with permanent magnet one 108 in the inside, the bottom of chute 1 is provided with shunt assembly 2, four bearing holes 103 are provided with cleaning assembly 3 in the inside.
[0023] Specifically, when the slurry or glaze flows through the feeding groove 105, part of the slurry or glaze will flow from the feeding groove 105 into the shunt chute 201, and the permanent magnet two 204 in the shunt assembly 2 will adsorb the iron, and the other slurry or glaze will flow along the inner cavity of the chute 1, and the iron in the inner cavity of the chute 1 will be adsorbed and removed by the permanent magnet one 108. This design can separate the slurry or glaze for iron removal, improve the iron removal effect of the slurry or glaze, and start the electric telescopic rod 304 through the external controller to make the surface of the iron shaving knife 305 fit the inner cavity of the chute 1, and start the bidirectional motor 302 through the external controller, and the movable plate 303 moves from top to bottom along the inner cavity of the chute 1, so that the iron shaving knife 305 scrapes and cleans the adsorbed iron. This design avoids the need for workers to clean the surface of the permanent magnet one 108 one by one, reducing the labor intensity of workers.
[0024] In one embodiment, the bottom of the chute 1 is fixedly connected with four support rod seats 101.
[0025] Specifically, the chute 1 is supported.
[0026] In one embodiment, the shunt assembly 2 includes a shunt chute 201 and a anti-blocking plate 205, the top of the shunt chute 201 is provided with a cleaning groove 202, and the inner cavity of the shunt chute 201 is provided with a plurality of permanent magnet fixing grooves two 203 on three sides, and the permanent magnet two 204 is fixedly embedded in the plurality of permanent magnet fixing grooves two 203.
[0027] Specifically, the structure is provided with a shunt assembly 2, and when the slurry or glaze flows through the feeding groove 105, part of the slurry or glaze will flow from the feeding groove 105 into the shunt chute 201, and the permanent magnet two 204 in the shunt assembly 2 will adsorb the iron, and the other slurry or glaze will flow along the inner cavity of the chute 1, and the iron in the inner cavity of the chute 1 will be adsorbed and removed by the permanent magnet one 108. This design can separate the slurry or glaze for iron removal, improve the iron removal effect of the slurry or glaze, and start the electric telescopic rod 304 through the external controller to make the surface of the iron shaving knife 305 fit the inner cavity of the chute 1, and start the bidirectional motor 302 through the external controller, and the movable plate 303 moves from top to bottom along the inner cavity of the chute 1, so that the iron shaving knife 305 scrapes and cleans the adsorbed iron. This design avoids the need for workers to clean the surface of the permanent magnet one 108 one by one, reducing the labor intensity of workers.
[0028] In one embodiment, the cleaning assembly 3 includes two lead screws 301, one end of the two lead screws 301 is connected with a bidirectional motor 302, the output end of the two bidirectional motors 302 is fixedly embedded at the center of one end of the two lead screws 301, the surface of the two lead screws 301 is threadedly connected with a movable plate 303, the bottom of the movable plate 303 is fixedly connected with an electric telescopic rod 304, and the bottom of the electric telescopic rod 304 is fixedly connected with an iron shaving knife 305.
[0029] Specifically: the external controller starts the electric telescopic rod 304, the electric telescopic rod 304 is elongated, the iron cutter 305 is inserted into the inner cavity of the chute 1, until the surface of the iron cutter 305 is attached to the inner cavity of the chute 1, then stop the elongation of the electric telescopic rod 304, and then the external controller starts the bidirectional motor 302, the output end of the bidirectional motor 302 drives the screw rod 301 to rotate, and the movable plate 303 moves from top to bottom along the inner cavity of the chute 1 under the action of the screw rod 301 threaded connection, thereby driving the iron cutter 305 to scrape the iron adsorbed on the permanent magnet 108, and then the scraped iron is concentrated in one place for manual cleaning. This design avoids the need for workers to clean the surface of the permanent magnet 108 one by one, reducing the labor intensity of workers.
[0030] In one embodiment, both ends of the shunt chute 201 are fixedly connected to the bottom of the chute 1, the inner cavity of the shunt chute 201 is through with the interiors of the feeding groove 105 and the discharging groove 106, and one end of the anti-blocking plate 205 is fixedly connected to the bottom of the inner cavity of the chute 1.
[0031] Specifically: the anti-blocking plate 205 can guide the flow of the slurry or glaze flowing down from the inner cavity of the chute 1, preventing the slurry or glaze flowing out of the discharging groove 106 from being blocked.
[0032] In one embodiment, the surfaces of the two screw rods 301 at both ends are connected to the interiors of the four bearing holes 103 through bearings, and the bottoms of the two bidirectional motors 302 are fixedly connected to the surfaces of the two motor plates 104.
[0033] Specifically: the bearing hole 103 fixedly supports the screw rod 301 while not affecting the rotation of the screw rod 301, and the motor plate 104 fixes the bidirectional motor 302, preventing the bidirectional motor 302 from moving during operation and affecting the normal use of this structure.
[0034] Working principle: the iron removal chute structure is placed in the required position and connected with the external power supply device, the external power supply device supplies power to the bidirectional motor 302 and the electric telescopic rod 304, the external controller is electrically connected with the bidirectional motor 302 and the electric telescopic rod 304, the rotating direction and start-stop of the bidirectional motor 302 are controlled through the external controller, the extension amount of the electric telescopic rod 304 is controlled through the external controller, the mud or glaze is poured from the top opening of the chute 1, the mud or glaze will flow from top to bottom along the inner cavity of the chute 1 under the action of gravity, the iron in the mud or glaze will be adsorbed on the surface of the permanent magnet one 108 when flowing through the inner cavity of the chute 1, so as to achieve the purpose of iron removal, but when the amount of mud or glaze flowing into the inner cavity of the chute 1 is relatively large, the permanent magnet one 108 may not adsorb the iron inside the mud or glaze, resulting in poor iron removal effect, the structure is provided with a shunt assembly 2, part of the mud or glaze will enter the shunt chute box 201 from the feed slot 105 when flowing through the feed slot 105, the permanent magnet two 204 will adsorb the iron in the shunt assembly 2, and the other mud or glaze will flow down along the inner cavity of the chute 1, and the iron will be adsorbed and removed by the permanent magnet one 108 in the inner cavity of the chute 1, the design can shunt the mud or glaze for iron removal respectively, improve the iron removal effect when the amount of mud or glaze flowing into the inner cavity of the chute 1 is relatively large, and the iron adsorbed by the permanent magnet of the iron removal chute structure needs to be cleaned after a long time of work, otherwise it will affect the iron removal effect, the iron removal chute structure can start the electric telescopic rod 304 through the external controller, the electric telescopic rod 304 is extended, the iron shaving knife 305 is extended into the inner cavity of the chute 1, until the surface of the iron shaving knife 305 is attached to the inner cavity of the chute 1, then the extension of the electric telescopic rod 304 is stopped, then the bidirectional motor 302 is started through the external controller, the output end of the bidirectional motor 302 drives the screw rod 301 to rotate, and the movable plate 303 moves from top to bottom along the inner cavity of the chute 1 under the action of the screw thread connection with the screw rod 301, so as to drive the iron shaving knife 305 to scrape and clean the iron adsorbed on the permanent magnet one 108, and then the scraped iron is concentrated in one place for manual cleaning, the design avoids the need for workers to clean the surface of the permanent magnet one 108 one by one, and reduces the labor intensity of the workers, and in the cleaning process, part of the iron will slide from the inner cavity of the feed slot 105, and then the iron adsorbed by the permanent magnet two 204 and the sliding iron will be cleaned together by manual work.
[0035] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A de-ironing chute structure, characterized by, Include: Chute (1), the top of the chute (1) is fixedly connected with support rod (102) in four corners, the side of four support rods (102) is provided with bearing hole (103), the side of two support rods (102) is fixedly connected with motor plate (104), the bottom of the inner chamber of chute (1) is provided with feed slot (105) and discharge slot (106), the three sides of the inner chamber of chute (1) are provided with a plurality of permanent magnet fixed groove one (107), a plurality of permanent magnet fixed groove one (107) are fixedly embedded with permanent magnet one (108) in the inside, the bottom of chute (1) is provided with shunt assembly (2), four bearing holes (103) are provided with cleaning assembly (3) in the inside.
2. A de-ironing chute structure according to claim 1, wherein: The bottom of the chute (1) is fixedly connected with four support rod seats (101).
3. The iron removal chute structure according to claim 1, characterized in that: The shunt assembly (2) includes shunt chute box (201) and anti-blocking plate (205), the top of the shunt chute box (201) is provided with cleaning groove (202), the three sides of the inner chamber of the shunt chute box (201) are provided with a plurality of permanent magnet fixed groove two (203), a plurality of permanent magnet fixed groove two (203) are fixedly embedded with permanent magnet two (204) in the inside.
4. The iron removal chute structure according to claim 1, characterized in that: The cleaning assembly (3) includes two lead screws (301), two lead screws (301) are connected with bidirectional motor (302) at one end, the output end of two bidirectional motors (302) is fixedly embedded at the center of one end of two lead screws (301), two lead screws (301) are surface threaded with movable plate (303), the bottom of movable plate (303) is fixedly connected with electric telescopic rod (304), the bottom of electric telescopic rod (304) is fixedly connected with iron shaver (305).
5. A device according to claim 3, wherein: The two ends of the shunt chute box (201) are fixedly connected at the bottom of the chute (1), the inner chamber of the shunt chute box (201) is through with the inside of the feed slot (105) and the discharge slot (106), one end of the anti-blocking plate (205) is fixedly connected at the bottom of the inner chamber of the chute (1).
6. A de-ironing chute structure according to claim 4, wherein: The surface of two lead screws (301) two ends is connected in the inside of four bearing holes (103) through bearing, the bottom of two bidirectional motors (302) is fixedly connected on the surface of two motor plates (104).