Template scrap removing mechanism

By designing a template chip removal mechanism, the jetting and clamping components are used to achieve efficient cleaning of large-volume aluminum-magnesium alloy plates, solving the problems of low cleaning efficiency and environmental pollution, and improving production efficiency and environmental quality.

CN223717869UActive Publication Date: 2025-12-26JIANGSU LIANAI NEW ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202422936273.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-12-26
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In existing technologies, the removal of metal shavings and lubricant from the surface of large-volume aluminum-magnesium alloy plates is inefficient and causes scattering, leading to a deterioration of the production environment.

Method used

Design a template cleaning mechanism, including a housing, an air jet assembly, a clamping assembly, and a collection section. The air jet assembly is driven to move back and forth by a drive device, and multiple nozzles are used to surround and clean the template. Impurities are collected in the collection section.

Benefits of technology

It enables efficient and rapid removal of impurities from the template, improves work efficiency, ensures the hygiene of the operating area, and reduces labor input.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a template scrap cleaning mechanism in the field of air injection scrap cleaning, which comprises a shell, an air injection assembly is mounted in the shell through a sliding assembly, a driving device is mounted on the shell, and the driving device is in transmission connection with the air injection assembly; the driving equipment drives the air injection assembly to move back and forth in the installation direction of the sliding assembly, the shell is provided with a clamping assembly used for clamping a template, the clamping distance of the clamping assembly can be adjusted, and a collecting part is arranged at the bottom of the shell. When the device is used, a template is fixed on the clamping assembly, the air injection assembly is driven by the driving equipment to move back and forth to blow air, impurities (lubricating liquid and metal chips) on the template can be quickly and efficiently blown off, the separated impurities can be discharged from the outlet of the shell and concentrated in the collecting part, and the device can quickly remove the impurities on the template and is convenient to use. And the sanitation of an operation area is ensured, the investment of labor force is reduced, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of jet cleaning, and particularly relates to a template cleaning mechanism. BACKGROUND

[0002] The aluminum magnesium alloy aluminum plate is a material composed of aluminum, magnesium and other metal elements, the main element is aluminum, a small amount of magnesium or other metal materials is added to enhance the hardness; the material has excellent corrosion resistance and rust resistance, and is widely used in industrial production due to excellent performance; after the alloy plate is subjected to mechanical processing (turning or drilling), a certain amount of metal chips and lubricating liquid is left on the surface; after the small-size alloy plate is produced and processed, a worker manually holds a gas gun to blow and clean the surface of the plate, but when large-size plates or templates are encountered, the cleaning operation using the handheld gas gun is very laborious, the efficiency is low, and a large amount of metal chips and lubricating liquid scatters everywhere during the processing, which causes the production environment of the workshop to be poor; how to solve such problems is a problem to be solved by technical personnel. CONTENT OF THE UTILITY MODEL

[0003] The application aims to provide a template cleaning mechanism to solve the defects that the cleaning efficiency is low and the metal chips cannot be collected in the prior art, thereby affecting the production environment.

[0004] To achieve the above-mentioned purpose, the application is implemented by using the following technical scheme:

[0005] The application discloses a template cleaning mechanism, which comprises a shell, a jet assembly is installed in the shell through a sliding assembly, a driving device is installed on the shell, and the driving device is in transmission connection with the jet assembly;

[0006] The driving device drives the jet assembly to move back and forth along the installation direction of the sliding assembly, the shell is provided with a clamping assembly for clamping the template, the clamping interval of the clamping assembly can be adjusted, and the bottom of the shell is provided with a collecting part.

[0007] In a further scheme of the application, the bottom of the shell is provided with a supporting piece, a gap is arranged between the bottom of the shell and the supporting surface, a movable collecting box is arranged in the gap of the bottom of the shell, and a discharge port is arranged on the shell and corresponds to a collecting groove of the collecting box.

[0008] In a further scheme of the application, the sliding assembly is composed of two groups, the two groups of sliding assemblies are vertically and parallelly installed on the edge surfaces of the openings of the shell, the sliding assembly comprises a sliding rail and a sliding block, the sliding rail is fixed to the edge surface of the shell, the sliding block is movably arranged on the sliding rail, the jet assembly is fixedly connected between the two sliding blocks, and the driving device is in transmission connection with the jet assembly.

[0009] Further, the jet assembly comprises a mounting plate horizontally fixed between the two sliding blocks, a plurality of first nozzles fixed on the mounting plate along the length direction of the mounting plate, and wing plates fixed vertically at the two ends of the mounting plate and facing each other, and second nozzles fixed on the opposite surfaces of the two wing plates.

[0010] Further, the driving device comprises a motor, a first driving wheel set and a second driving wheel set, the first driving wheel set and the second driving wheel set are arranged on the two sides of the opening of the shell respectively, each driving wheel set is arranged along the mounting direction of the adjacent sliding rail, the first driving wheel set and the second driving wheel set are connected to the two ends of the mounting plate respectively, the first driving wheel set and the second driving wheel set are drivingly connected, and the motor is fixed on the top of the shell and the output shaft of the motor is drivingly connected to the first driving wheel set or the second driving wheel set.

[0011] Further, the first driving wheel set and the second driving wheel set are of the same structure, the first driving wheel set comprises upper wheels and lower wheels, the upper wheels and the lower wheels are connected through a transmission belt, a driving block is fixed on the transmission belt, the driving block is connected to the mounting plate, the two lower wheels are connected through a rotating rod, the upper wheels and the lower wheels are rotatably mounted on the shell along the direction of the sliding rail, and the output shaft of the motor is connected to any one of the upper wheels or the lower wheels.

[0012] Further, the clamping assembly comprises a cylinder and a pressing plate, the cylinder is fixed in the shell, the pressing plate is fixed on the telescopic rod of the cylinder, a receiving plate is fixed on the bottom of the shell, and the template is fixed between the pressing plate and the receiving plate.

[0013] Further, the template scrap removing mechanism further comprises a controller connected to the jet assembly, the driving device and the clamping assembly.

[0014] Further, the shell is further provided with a positioner.

[0015] The application has the following advantages:

[0016] In the application, the template is fixed on the clamping assembly during use, and the jet assembly is driven by the driving device to move back and forth to blow air, so that the impurities (lubricating liquid and metal scraps) on the template can be quickly and efficiently blown off, and the separated impurities can be discharged from the outlet of the shell and collected in the collecting part, so that the template can be quickly cleaned, the operation area can be kept clean, and the labor input can be reduced and the work efficiency can be improved.

[0017] The jet assembly comprises the first nozzles and the second nozzles, which are arranged in a "door" shape on the mounting plate, so that the template can be surrounded and cleaned, and a large area can be quickly cleaned. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The structure schematic diagram of the template scrap removing mechanism in the embodiment of the present application is not installed with the template;

[0019] Figure 2 The structure schematic diagram of the template scrap removing mechanism in the embodiment of the present application is not installed with the template;

[0020] Figure 3 The structure schematic diagram of the template scrap removing mechanism in the embodiment of the present application is not installed with the template;

[0021] Figure 4 The structure schematic diagram of the template scrap removing mechanism in the embodiment of the present application is not installed with the template.

[0022] Wherein:

[0023] 1, the shell; 2, the jet assembly; 3, the sliding assembly; 4, the clamping assembly; 5, the collection box; 6, the driving device; 7, the template; 21, the first nozzle; 22, the second nozzle; 23, the mounting plate; 31, the sliding block; 32, the sliding rail; 41, the pressing plate; 42, the air cylinder; 61, the motor; 62, the driving block. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, not as any limitation on the present application and its application or use.

[0025] As Figure 1 and Figure 2 shown, the present embodiment discloses a template 7 scrap removing mechanism, which comprises a shell 1, a driving device 6, a jet assembly 2, a sliding assembly 3 and a clamping assembly 4; wherein the shell 1 is supported on the ground by a support rod, the sliding assembly 3 is installed in parallel on the edge of the opening of the shell 1 in two groups, the jet assembly 2 is connected with the sliding assembly 3 on both sides, the jet assembly 2 moves along the length direction of the sliding assembly 3, the driving device 6 is fixed on the shell 1, the driving device 6 is drivingly connected with the jet assembly 2, the driving device 6 provides power source for the movement of the jet assembly 2, the clamping assembly 4 is arranged on the shell 1 between the two groups of sliding assemblies 3, the clamping interval of the clamping assembly 4 can be adjusted to adapt to the fixation of templates 7 of different sizes and enhance the structural adaptability, and the bottom of the shell 1 is further provided with a collection part.

[0026] In use, the template 7 is placed into the housing 1 manually or mechanically, and the template 7 is quickly fixed by the clamping component 4. At this time, the drive device 6 is started, and the drive device 6 drives the jet component 2 to blow air up and down along the template 7, blowing impurities into the collection part at the bottom of the housing 1. The whole process is completed efficiently, reducing a lot of labor and ensuring a hygienic working environment.

[0027] As attached Figure 1 As shown, in this embodiment, there is a gap between the bottom of the housing 1 and the supporting surface (ground). A movable collection box 5 is provided in the gap at the bottom of the housing 1. Typically, four rollers are evenly installed at the bottom of the collection box 5. A handrail is provided on one side of the collection box 5. The collection box 5 is designed in the shape of a trolley. When the collection box 5 is installed, the discharge port on the housing 1 corresponds to the collection groove of the collection box 5. When the collection groove is filled with impurities, the operator can push the collection box 5 to pour out the impurities.

[0028] As attached Figure 4 As shown, in this embodiment, two sets of sliding components 3 are vertically and parallelly installed on the side surfaces of the opening on both sides of the housing 1. Each sliding component 3 includes a slide rail 32 and a slider 31. The slide rail 32 is fixed to the side surface of the housing 1 by a profile, and the slider 31 is movably mounted on the corresponding slide rail 32. In actual production, limiting components are provided at both ends of the profile to prevent the slider 31 from derailing. The jet assembly 2 is fixedly connected between the two sliders 31, and the drive device 6 is connected to the jet assembly 2 via a transmission mechanism. When the drive device 6 is started, it drives the slider 31 and the jet assembly 2 to move up and down.

[0029] As attached Figure 3 and 4 As shown, in this embodiment, the jet assembly 2 includes five first nozzles 21, two second nozzles 22, and a mounting plate 23. The mounting plate 23 is fixed between two sliders 31. Specifically, the sliders 31 and the end of the mounting plate 23 are fixed. The five first nozzles 21 are fixed on the surface of the mounting plate 23 along the length of the mounting plate 23. The two ends of the mounting plate 23 are fixed perpendicularly in the same direction. The two second nozzles 22 are fixed relative to each other on the corresponding wing plates. The combination of the first nozzles 21 and the second nozzles 22 forms a "door" shaped working area, which can realize a large-scale cleaning operation of the template 7.

[0030] In this embodiment, the driving device 6 includes a motor 61, a first set of moving wheels, and a second set of moving wheels. The first and second sets of moving wheels are respectively arranged on both sides of the opening of the housing 1. Each set of moving wheels is arranged along the installation direction of the adjacent slide rail 32. The first and second sets of moving wheels are connected to the two ends of the mounting plate 23 respectively. The first and second sets of moving wheels are connected in a driving connection. The motor 61 is fixed on the housing 1, and the output shaft of the motor 61 is connected in a driving connection to the first or second set of moving wheels. In a further embodiment, the first and second sets of moving wheels have the same structural design. For example, the first set of moving wheels includes an upper wheel and a lower wheel. Usually, the two lower wheels are connected by a rotating shaft, and the upper wheel and the lower wheel are connected in a driving connection. The drive block 62 is fixed on each drive belt, and the drive block 62 is connected to the mounting plate 23. At this time, the mounting plate 23 is clamped between the drive block 62 and the slider 31. In this embodiment, the drive device 6 and the slide rail 32 assembly are stably matched. The connecting plane of the vertical center line of each slide rail 32 and the drive belt is perpendicular to the surface of the housing 1. Under normal circumstances, two upper wheels are mounted at the same height on both sides of the top of the housing 1, and two lower wheels are mounted at the same height on both sides of the bottom of the housing 1. Each set of upper and lower wheels is mounted on the housing 1 along the slide rail 32. The output shaft of the motor 61 is connected to the upper wheel at the upper left end. In this embodiment, the drive belt is a synchronous belt, and the lower wheels are synchronous pulleys.

[0031] As attached Figure 4 As shown, in this embodiment, the clamping assembly 4 includes a cylinder 42 and a pressure plate 41. The cylinder 42 is fixed inside the housing 1 by a mounting base, and the pressure plate 41 is fixed on the telescopic rod of the cylinder 42. A pair of guide rods are fixed parallel to each other on the mounting base. The guide rods move through the pressure plate 41 to guide and position the pressure plate 41. A receiving plate is fixed at the bottom inside the housing 1. A limit plate is vertically and integrally provided on the receiving plate. In use, the template 7 is placed on the receiving plate and abuts against the limit plate. The cylinder 42 pulls down the pressure plate 41 until the template 7 is fixed between the pressure plate 41 and the receiving plate. In actual production, the side of the pressure plate 41 facing the receiving plate is provided with a groove to prevent the template 7 from slipping due to uneven force during extrusion, thereby improving safety.

[0032] In a further embodiment, the chip removal mechanism also includes a controller, which is wired to the jet assembly 2, the drive device 6, and the clamping assembly 4. A positioner is also fixed on the housing 1, and the position height set by the positioner is the lowest point of the movement of the clamping plate in the clamping assembly 4.

[0033] In some other embodiments, a sliding door is also provided at the opening of the housing 1. The opening and closing of the sliding door is mechanically driven. The specific installation is a mature existing technology and will not be described in detail here.

[0034] The following is a summary of the organization's operational process:

[0035] The processed alloy template 7 is placed on the abutting plate, the cylinder 42 is started to pull the pressing plate 41 to fix, the sliding door is closed, then the motor 61 is started to drive the first nozzle 21 and the second nozzle 22 to move back and forth along the alloy template 7, the impurities are blown into the collecting box 5, the template 7 is taken out if necessary, and the template 7 is installed alternately, so that the removal rate of impurities is improved.

[0036] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only for the purpose of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0037] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood through specific circumstances.

Claims

1. A template chip removal mechanism, characterized by The utility model provides a kind of air jet device, including shell (1), the air jet component (2) is installed in the shell (1) by sliding assembly (3), driving device (6) is installed on the shell (1), and the driving device (6) is drivingly connected with the air jet component (2); The driving device (6) drives the air jet component (2) to move back and forth along the installation direction of the sliding assembly (3), and the shell (1) is provided with a clamping assembly (4) for clamping a template (7), the clamping interval of the clamping assembly (4) can be adjusted, and the bottom of the shell (1) is provided with a collecting portion.

2. The template chip removal mechanism of claim 1, wherein, The bottom of the shell (1) is provided with a support, and the bottom of the shell (1) and the support surface are provided with a gap, a movable collecting box (5) is arranged in the gap of the bottom of the shell (1), and a discharge port on the shell (1) corresponds to a collecting groove of the collecting box (5).

3. The template chip removal mechanism of claim 1, wherein, The sliding assembly (3) is two groups, and the two groups of sliding assemblies (3) are vertically and parallelly installed on the edge surfaces of the two sides of the opening of the shell (1), the sliding assembly (3) includes a sliding rail (32) and a sliding block (31), the sliding rail (32) is fixed on the edge surface of the shell (1), the sliding block (31) is movably arranged on the sliding rail (32), the air jet component (2) is fixedly connected between the two sliding blocks (31), and the driving device (6) is drivingly connected with the air jet component (2).

4. The template chip removal mechanism of claim 3, wherein, The air jet component (2) includes a mounting plate (23), the mounting plate (23) is horizontally fixed between the two sliding blocks (31), a plurality of first nozzles (21) are fixed on the mounting plate (23) along the length direction of the mounting plate (23), wing plates are fixed on the two ends of the mounting plate (23) in the same direction and perpendicularly, and second nozzles (22) are fixed on the opposite surfaces of the two wing plates.

5. The template chip removal mechanism of claim 4, wherein, The driving device (6) includes a motor (61), a first driving wheel set and a second driving wheel set, the first driving wheel set and the second driving wheel set are arranged on the two sides of the opening of the shell (1) respectively, each driving wheel set is arranged along the installation direction of the adjacent sliding rail (32), the first driving wheel set and the second driving wheel set are correspondingly connected with the two ends of the mounting plate (23), the first driving wheel set and the second driving wheel set are drivingly connected, the motor (61) is fixed on the shell (1), and the output shaft of the motor (61) is drivingly connected with the first driving wheel set or the second driving wheel set.

6. The template chip removal mechanism of claim 5, wherein, The first driving wheel set and the second driving wheel set are the same in structure, the first driving wheel set includes an upper driving wheel and a lower driving wheel, the upper driving wheel and the lower driving wheel are connected by a transmission belt, a driving block (62) is fixed on the transmission belt, the driving block (62) is connected with the mounting plate (23), the two lower driving wheels are connected by a rotating rod, the upper driving wheel and the lower driving wheel are rotatably installed on the shell (1) along the sliding rail (32), and the output shaft of the motor (61) is connected with any one of the upper driving wheel or the lower driving wheel.

7. The template chip removal mechanism of claim 5, wherein, The clamping assembly (4) includes a cylinder (42) and a pressing plate (41), the cylinder (42) is fixed in the shell (1), the pressing plate (41) is fixed on the telescopic rod of the cylinder (42), a receiving plate is fixed on the bottom of the shell (1), and the template (7) is fixed between the pressing plate (41) and the receiving plate.

8. The template chip removal mechanism of claim 1, wherein, The template (7) scrap removing mechanism further comprises a controller, which is connected with the air jet assembly (2), the driving device (6) and the clamping assembly (4).

9. The template chip removal mechanism according to any one of claims 1 to 8, characterized in that The shell (1) is further fixed with a positioner.