Straightening machine for high-strength aluminum product production
The design of the straightening machine, controlled by hydraulic cylinders and PLC, solves the problem of straightening and tension control of aluminum profiles of different lengths, achieving precise straightening and protection of the aluminum profiles.
Patent Information
- Application Number
- CN202520022050.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing straightening machines used in the production of high-strength aluminum profiles cannot meet the straightening requirements of aluminum profiles of different lengths, and cannot accurately control the tensile force, which may lead to damage to the aluminum profiles.
A straightening machine for producing high-strength aluminum profiles was designed. The position of the movable seat is adjusted by a hydraulic cylinder, and the output pressure of the hydraulic pump is controlled by a PLC to achieve precise control of the stretching force. The movement range of the threaded block is limited by limit blocks and baffles to adapt to the clamping and straightening of aluminum profiles of different lengths.
It enables precise straightening of aluminum profiles of different lengths, reduces the risk of damage to aluminum profiles, expands the applicability of the equipment, and improves the accuracy of tension control.
Smart Images

Figure CN223718056U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum production equipment technical field, concretely is a straightening machine for high strength aluminum production. BACKGROUND
[0002] High strength aluminum refers to the aluminum alloy material with high strength and hardness, and is widely used in aerospace, automobile, building and other fields, and in the extrusion production process of aluminum profile, the aluminum material is prone to bending deformation due to various factors, which affects the quality and subsequent processing, so it is necessary to use the straightening machine to straighten it by stretching.
[0003] The general straightening machine for high strength aluminum production cannot meet the straightening use of aluminum profiles of different lengths, so that the application range of the equipment is small, and if the stretching force cannot be accurately controlled, the aluminum profile may be damaged, so a straightening machine for high strength aluminum production is needed, which can meet the use of aluminum profiles of different lengths and accurately control the stretching force. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] In view of the defects of the prior art, the utility model provides a straightening machine for high strength aluminum production, which has the advantages of meeting the use of aluminum profiles of different lengths and accurately controlling the stretching force, and solves the problem that the general straightening machine for high strength aluminum production cannot meet the straightening use of aluminum profiles of different lengths, so that the application range of the equipment is small, and if the stretching force cannot be accurately controlled, the aluminum profile may be damaged.
[0006] (II) technical scheme
[0007] In order to achieve the above purpose, the utility model provides the following technical scheme: a straightening machine for high strength aluminum production, including operation platform, the top of operation platform is connected with fixed seat fixedly, the inside of operation platform is equipped with sliding slot, the inside of sliding slot is connected with sliding block slidingly, the top of sliding block is connected with movable seat fixedly, the top of fixed seat and movable seat is connected with support fixedly, the inside of support is connected with drive box fixedly, the inside of drive box is connected with rotating rod movably, the top of rotating rod is fixedly installed with rotating block, the bottom of rotating rod is connected with screw rod fixedly, the outer surface of screw rod is connected with screw block threadedly, the outer surface of screw block is connected with connecting block fixedly, the bottom of connecting block is connected with movable clamping block fixedly, the top of fixed seat and movable seat is connected with fixed clamping block fixedly, the inside of fixed clamping block is equipped with placing groove.
[0008] Preferably, the top of the operation platform is fixedly connected with a supporting block, a hydraulic oil cylinder is fixedly installed in the inside of the supporting block, the left side of the hydraulic oil cylinder is fixedly connected with the right side of the support through a connecting plate, and a controller is fixedly installed on the outer surface of the supporting block.
[0009] Preferably, the outer surface of the connecting block is fixedly connected with a limiting block, the outer surface of the limiting block is matched with the inside of the driving box, and the limiting block on the connecting block plays a limiting role for the threaded block.
[0010] Preferably, the outer surface of the threaded rod is fixedly connected with a baffle, the baffle plays a role of limiting the moving range of the threaded block and plays a certain protection role.
[0011] Preferably, the bottom of the operation platform is fixedly connected with supporting legs, and a plurality of supporting legs are installed at the bottom of the operation platform, so that the supporting legs can support the straightening machine above and enable the straightening machine to stably operate.
[0012] Compared with the prior art, the utility model provides a straightening machine for high strength aluminum material production has the following beneficial effects:
[0013] 1, the traditional straightening machine for high strength aluminum material production cannot satisfy the straightening use of aluminum profile of different lengths, and cannot accurately control the stretching force and will cause damage to the aluminum profile, the utility model discloses the position of movable seat is adjusted according to the length of aluminum profile by operating hydraulic oil cylinder, the both ends of aluminum profile are placed in the placing groove respectively, movable clamp block is driven down to clamp aluminum profile by rotating rotating block respectively, the utility model discloses controller can start hydraulic oil cylinder and drive movable seat to move to the right, PLC can control the output pressure of hydraulic pump through programming, thereby adjusting the force of hydraulic oil cylinder.
[0014] 2, the straightening machine can satisfy the use of aluminum profile of different lengths and accurately control the stretching force, the straightening machine is provided with a limiting block on the connecting block, the limiting block plays a limiting role for the threaded block, the straightening machine is provided with a baffle on the threaded rod, the baffle plays a role of limiting the moving range of the threaded block and plays a certain protection role. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0016] Figure 2 It is a support side view structure schematic view of the utility model;
[0017] Figure 3 It is a driving box cross section structure schematic view of the utility model.
[0018] Wherein: 1, operation platform; 2, fixed seat; 3, sliding groove; 4, sliding block; 5, movable seat; 6, support; 7, drive box; 8, rotating rod; 9, rotating block; 10, threaded rod; 11, threaded block; 12, connecting block; 13, movable clamp block; 14, fixed clamp block; 15, placing groove; 16, support block; 17, hydraulic oil cylinder; 18, connecting plate; 19, controller; 20, limit block; 21, baffle; 22, support leg. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Embodiment 1
[0021] Please refer to Figs. 1-3, a straightening machine for high-strength aluminum material production, including operation platform 1, the top of operation platform 1 is fixedly connected with fixed seat 2, the inside of operation platform 1 is provided with sliding groove 3, the inside of sliding groove 3 is slidably connected with sliding block 4, the top of sliding block 4 is fixedly connected with movable seat 5, the top of fixed seat 2 and the top of movable seat 5 are both fixedly connected with support 6, the inside of support 6 is fixedly connected with drive box 7, the inside of drive box 7 is movably connected with rotating rod 8, the top of rotating rod 8 is fixedly installed with rotating block 9, the bottom of rotating rod 8 is fixedly connected with threaded rod 10, the outer surface of threaded rod 10 is threadedly connected with threaded block 11, the outer surface of threaded block 11 is fixedly connected with connecting block 12, the bottom of connecting block 12 is fixedly connected with movable clamp block 13, the top of fixed seat 2 and the top of movable seat 5 are both fixedly connected with fixed clamp block 14, the inside of fixed clamp block 14 is provided with placing groove 15, the outer surface of connecting block 12 is fixedly connected with limit block 20, the outer surface of limit block 20 is matched with the inside of drive box 7, the outer surface of threaded rod 10 is fixedly connected with baffle 21, the bottom of operation platform 1 is fixedly connected with support leg 22.
[0022] Working principle: first, according to the need to adjust the position of movable seat 5 to stretch the length of aluminum profile, sliding block 4 is made to slide in sliding groove 3 by running hydraulic oil cylinder 17 to drive movable seat 5 to move to the required position, the two ends of aluminum profile are respectively placed in the placing groove 15 provided in fixed clamp block 14, then rotating block 9 is reversely rotated to drive rotating rod 8 and threaded rod 10 to rotate together, so that threaded block 11 drives movable clamp block 13 to lower down to clamp aluminum profile through connecting block 12, and the subsequent stretching and straightening can be carried out, limit block 20 plays a limiting role for threaded block 11, and baffle 21 plays a role in limiting the movement range of threaded block 11.
[0023] Embodiment 2:
[0024] Please refer to Figure 1, the top of the operation platform 1 is fixedly connected with a support block 16, the inside of the support block 16 is fixedly installed with a hydraulic oil cylinder 17, the left side of the hydraulic oil cylinder 17 is fixedly connected with the right side of the support 6 through a connecting plate 18, and the outer surface of the support block 16 is fixedly installed with a controller 19.
[0025] Working principle: the controller 19 can start the hydraulic oil cylinder 17 to drive the movable seat 5 to move, complete the adjustment position and stretching process, the PLC can control the output pressure of the hydraulic pump through programming, thereby adjusting the strength of the hydraulic oil cylinder 17, through adjusting the pressure setting value, the control of different strength requirements can be realized, the PLC can also control the displacement of the hydraulic pump or the opening of the hydraulic valve, thereby adjusting the movement speed of the hydraulic oil cylinder 17, the change of the speed indirectly affects the size of the strength, the PLC collects the working parameters of the hydraulic system in real time through the sensor, such as pressure, temperature, speed and the like, and carries out real-time monitoring and feedback, achieves the effect of precise control of the stretching strength, and reduces the damage to the aluminum profile as much as possible.
[0026] In the embodiment: the controller is the existing structure, and the control circuit can be realized through simple programming of the person skilled in the art, belongs to the public knowledge in the art, only uses it, does not transform, so the control mode and circuit connection are not described in detail.
[0027] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A straightening machine for high-strength aluminum material production comprising an operating platform (1), characterized in that: The top of operating platform (1) is fixedly connected with fixed seat (2), the inside of operating platform (1) is provided with sliding slot (3), the inside of sliding slot (3) is slidably connected with sliding block (4), the top of sliding block (4) is fixedly connected with movable seat (5), the top of fixed seat (2) and the top of movable seat (5) are fixedly connected with support (6), the inside of support (6) is fixedly connected with drive box (7), the inside of drive box (7) is movably connected with rotating rod (8), the top of rotating rod (8) is fixedly installed with rotating block (9), the bottom of rotating rod (8) is fixedly connected with threaded rod (10), the outer surface of threaded rod (10) is threadedly connected with threaded block (11), the outer surface of threaded block (11) is fixedly connected with connecting block (12), the bottom of connecting block (12) is fixedly connected with movable clamping block (13), the top of fixed seat (2) and the top of movable seat (5) are fixedly connected with fixed clamping block (14), the inside of fixed clamping block (14) is provided with placing groove (15).
2. The straightening machine for high-strength aluminum material production according to claim 1, characterized in that: The top of operating platform (1) is fixedly connected with support block (16), the inside of support block (16) is fixedly installed with hydraulic oil cylinder (17), the left side of hydraulic oil cylinder (17) is fixedly connected with the right side of support (6) through connecting plate (18), the outer surface of support block (16) is fixedly installed with controller (19).
3. The straightening machine for high-strength aluminum material production according to claim 1, characterized in that: The outer surface of connecting block (12) is fixedly connected with limiting block (20), the outer surface of limiting block (20) is matched with the inside of drive box (7).
4. The straightening machine for high-strength aluminum material production according to claim 1, characterized in that: The outer surface of threaded rod (10) is fixedly connected with baffle (21).
5. The straightening machine for high-strength aluminum material production according to claim 1, characterized in that: The bottom of operating platform (1) is fixedly connected with supporting leg (22). The bottom of operating platform (1) is fixedly connected with supporting leg (22).