Clamping device for forging

By designing a forging clamping device and utilizing a limiting and fixing plate and a hydraulic rod system, the stability and cost issues during column forging were resolved, achieving efficient quality assurance in column forging and reducing equipment costs.

CN223718233UActive Publication Date: 2025-12-26SICHUAN HAOTE JINGGONG EQUIP CO LTD
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Patent Information

Application Number
CN202520114544.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-26
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

In existing technologies, maintaining horizontal stability is required when forging columns. Robotic arms are costly, while manual operation is prone to quality problems and is uneconomical.

Method used

A clamping device for forging was designed, including a limiting and fixing plate, a horizontal sliding plate and a finger cylinder. The stable clamping of the column is achieved by hydraulic rod and guide beam, replacing manual operation.

Benefits of technology

This method enables the column end face to remain horizontal during the forging process, ensuring quality while reducing equipment costs and dependence on expensive automated robotic arms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping device for forging, which relates to the field of forging processing and comprises a limiting fixing plate, the limiting fixing plate is provided with a limiting channel for limiting a cylinder to be forged, one end face of the limiting fixing plate is connected to a first horizontal sliding plate through a connecting bolt, and the other end face of the limiting fixing plate is connected to a second horizontal sliding plate through a connecting bolt. A limiting hole coaxial with the limiting channel is formed in the first horizontal sliding plate, and the first horizontal sliding plate can move horizontally; a finger air cylinder is arranged on the end face, close to the first horizontal sliding plate, of the limiting fixing plate, a shell of the finger air cylinder is fixed to the limiting fixing plate through a bolt, and a clamping jaw which is controlled through the finger air cylinder and used for clamping and fixing is installed and connected to the finger air cylinder. The clamping device can replace manual work to assist in clamping a cylinder structure needing to be forged, so that the cylinder structure is limited and fixed during forging, the same forged end face of the cylinder structure is kept horizontal during forging, and the forging quality is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of forging processing, concretely is a clamping device for forging. BACKGROUND

[0002] Forging is a processing method that uses pressure to make metal materials deform plastically, thereby obtaining a blank or part with certain shape, size and performance. The basic principle of forging: when external force is applied to the metal blank, the grains inside the metal will slip and rotate along the force direction. Under suitable temperature and pressure conditions, the rearrangement of these grains will gradually change the shape of the metal, and in this process, the organization of the metal material will become more compact, and the mechanical properties can also be improved. For example, forging can refine the grains of the metal, improve its strength and toughness. The application fields of forging include the mechanical manufacturing industry, the aerospace field, the shipbuilding industry, etc. During the forging process, when forging a column surface, it is necessary to ensure that the column remains horizontal and stable during the forging of the surface due to design requirements. Currently, mechanical hands or manual labor are commonly used to assist in maintaining the column. However, this approach has the following disadvantages: the use of mechanical hands is costly and not economical for small enterprises; and the use of manual labor can cause the column to move during forging, affecting the quality of the column forging. To address the above problems, a new device for clamping a forged column is designed using a compromise principle. SUMMARY

[0003] The purpose of the utility model is achieved by the following technical solutions:

[0004] A clamping device for forging, comprising a limiting fixed plate, the limiting fixed plate is provided with a limiting channel for limiting the column to be forged, one end face of the limiting fixed plate is detachably connected to a first horizontal sliding plate through a connecting bolt, the first horizontal sliding plate is provided with a limiting hole coaxially arranged with the limiting channel, and the first horizontal sliding plate is horizontally movable;

[0005] The end face of the limiting fixed plate close to the first horizontal sliding plate is provided with a finger air cylinder, the shell of the finger air cylinder is fixed on the limiting fixed plate through a bolt, and a clamping jaw controlled by the finger air cylinder and clamping the column to be forged passing through the limiting channel is installed and connected on the finger air cylinder.

[0006] Preferably, the first horizontal sliding plate is provided with a second horizontal sliding plate away from the limiting fixed plate, a horizontal guide beam is arranged between the first horizontal sliding plate and the second horizontal sliding plate, and the first horizontal sliding plate and the second horizontal sliding plate are horizontally slidingly guided by the horizontal guide beam;

[0007] One end of the horizontal guide beam is connected with a fixing base for fixing stability.

[0008] Preferably, the first horizontal sliding plate is connected with a first connecting base near one end of the horizontal guide beam, the first connecting base is connected with one end surface of a sliding base through a connecting block, and the sliding base is horizontally slidingly limited with the horizontal guide beam.

[0009] Preferably, the first horizontal sliding plate is connected with a first movable connecting rod near the other end of the horizontal guide beam, one end of the first movable connecting rod is connected with a first sliding block, the horizontal guide beam is provided with a first sliding groove, and the first sliding block is slidingly limited and matched with the first sliding groove.

[0010] Preferably, the first horizontal sliding plate is hingedly connected with a first hydraulic rod through a hinge base near one end surface of the horizontal guide beam, the other end of the first hydraulic rod is hingedly connected to the fixing base through the hinge base, and the first horizontal sliding plate is horizontally moved along one end surface of the horizontal guide beam through the extension and contraction of the first hydraulic rod.

[0011] Preferably, the second horizontal sliding plate is connected with a second connecting base near one end of the horizontal guide beam, and the second connecting base is connected with the other end surface of the sliding base through a connecting block.

[0012] Preferably, the second horizontal sliding plate is connected with a second movable connecting rod near the other end of the horizontal guide beam, one end of the second movable connecting rod is connected with a second sliding block, the horizontal guide beam is provided with a second sliding groove, and the second sliding block is slidingly limited and matched with the second sliding groove.

[0013] Preferably, the second horizontal sliding plate is hingedly connected with a second hydraulic rod through a hinge base near one end surface of the horizontal guide beam, the other end of the second hydraulic rod is hingedly connected to the fixing base through the hinge base, and the second horizontal sliding plate is horizontally moved along one end surface of the horizontal guide beam through the extension and contraction of the second hydraulic rod.

[0014] The clamping device of the utility model can replace manual work to assist in clamping the column structure that needs to be forged, thereby keeping the column structure limited and fixed during forging, ensuring that the same end surface of the column structure is kept horizontal during forging, and further ensuring the quality of the forging. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1The utility model discloses a kind of clamping devices for forging, and the overall connection effect schematic diagram of the clamping device for forging is shown in the figure.

[0016] Fig. 2 The utility model discloses a kind of clamping devices for forging, and the first horizontal sliding plate and the second horizontal sliding plate connection schematic diagram of the clamping device for forging is shown in the figure.

[0017] In the figure, 1-limiting fixed plate, 2-first horizontal sliding plate, 3-second horizontal sliding plate, 4-horizontal guide beam, 11-finger air cylinder, 21-first movable connecting rod, 22-first hydraulic rod, 31-second movable connecting rod, 32-second hydraulic rod, 41-fixed seat, 42-sliding seat. DETAILED DESCRIPTION

[0018] In order to make the purpose of the utility model, technical scheme and advantage are more clear and explicit, the following is combined with drawing and example, and the utility model is further detailed.

[0019] As Figs. 1-2 Shown, a kind of clamping device for forging, the clamping device is used in some small enterprises, and is used to clamp and fix the column structure needing to be forged (also can be square, rectangular etc. structure needing to be forged), in the embodiment, with column structure is explained by example. The clamping device includes limiting fixed plate 1, limiting fixed plate 1 is equipped with the limiting passage for limiting the column needing to be forged, one end surface of limiting fixed plate 1 is detachably connected on first horizontal sliding plate 2 by connecting bolt, first horizontal sliding plate 2 is equipped with the limiting hole of being coaxial with limiting passage, first horizontal sliding plate 1 can be horizontally moved and is arranged. It needs to be explained here: since limiting fixed plate 1 and first horizontal sliding plate 2 are detachably connected and arranged, so different shapes of limiting passage can be replaced according to needs to adapt to different and need to be forged and processed structure shape, i.e. including column, square, rectangle etc.

[0020] Meanwhile, the one end surface of the limiting fixed plate 1 close to the first horizontal sliding plate 2 is provided with a finger air cylinder 11, the shell of the finger air cylinder 11 is fixed on the limiting fixed plate 1 by bolts, and a clamping jaw is installed and connected on the finger air cylinder 11, which is controlled by the finger air cylinder 11 and clamps and fixes the column needing to be forged passing through the limiting passage.

[0021] In the embodiment, the end of the column structure needing to be forged and processed passes through the limiting passage of the limiting fixed plate 1, and passes through the limiting hole of the first horizontal sliding plate 2, which is coaxially arranged with the limiting passage, and then the clamping jaw is driven by controlling the finger air cylinder 11 to clamp and fix the column needing to be forged passing through the clamping jaw, so as to achieve the purpose of clamping and fixing.

[0022] Further, the first horizontal sliding plate 2 of the setting is provided with a second horizontal sliding plate 3 away from one end of the limiting fixed plate 1, a horizontal guide beam 4 is arranged between the first horizontal sliding plate 2 and the second horizontal sliding plate 3, and the first horizontal sliding plate 2 and the second horizontal sliding plate 3 are horizontally slidingly guided with the horizontal guide beam 4; one end of the horizontal guide beam 4 is connected with a fixing seat 41 for fixing and stabilizing. The fixing seat 41 is fixed and installed at the designed position by bolts, and the whole clamping device is installed and fixed; when the clamping device needs to be moved, the first horizontal sliding plate 2 and the second horizontal sliding plate 3 are synchronously moved by control, thereby stably driving the limiting passage of the limiting fixed plate 1 to pass through and the clamping limiting of the finger cylinder 11, and the horizontally moving of the column to be forged is realized, thereby facilitating the forging of other end faces of the column to be forged.

[0023] Further, one end of the first horizontal sliding plate 2 close to the horizontal guide beam 4 is connected with a first connecting seat, the first connecting seat is connected with one end surface of a sliding seat 42 through a connecting block, and the sliding seat 44 is horizontally slidingly limited with the horizontal guide beam 4. The other end of the first horizontal sliding plate 2 close to the horizontal guide beam 4 is connected with a first movable connecting rod 21, one end of the first movable connecting rod 21 close to the horizontal guide beam 4 is connected with a first sliding block, the horizontal guide beam 4 is provided with a first sliding groove, and the first sliding block is slidingly limited and adapted with the first sliding groove. The first hydraulic rod 22 is hinged to the first horizontal sliding plate 2 through a hinge seat at one end close to the horizontal guide beam 4, and the other end of the first hydraulic rod 22 is hinged to the fixing seat 41 through a hinge seat, so that the first horizontal sliding plate 2 is horizontally moved along one end surface of the horizontal guide beam 4 by the extension and contraction of the first hydraulic rod 21.

[0024] Further, one end of the first horizontal sliding plate 2 of the setting close to the horizontal guide beam 4 is connected with a second connecting seat, and the second connecting seat is connected with the other end surface of the sliding seat 42 through a connecting block. The other end of the second horizontal sliding plate 3 close to the horizontal guide beam 4 is connected with a second movable connecting rod 31, one end of the second movable connecting rod 31 close to the horizontal guide beam 4 is connected with a second sliding block, the horizontal guide beam 4 is provided with a second sliding groove, and the second sliding block is slidingly limited and adapted with the second sliding groove. The second hydraulic rod 32 is hinged to the second horizontal sliding plate 3 through a hinge seat at one end close to the horizontal guide beam 4, and the other end of the second hydraulic rod 32 is hinged to the fixing seat 41 through a hinge seat, so that the second horizontal sliding plate 3 is horizontally moved along one end surface of the horizontal guide beam by the extension and contraction of the second hydraulic rod 32.

[0025] In this embodiment, when the need to drive the limiting passage of the limiting fixed plate 1 through and through the need to forge the column body horizontal movement of the clamping limiting finger cylinder 11, at this time can be through the control of the first hydraulic rod 22 extension and contraction of the first horizontal sliding plate 2 in the sliding seat 42 and the first sliding block in the sliding guide of the horizontal guide beam 4 under the action of the relative movement along the horizontal guide beam 4; and, through the control of the second hydraulic rod 32 extension and contraction of the second horizontal sliding plate 3 in the sliding seat 42 and the second sliding block in the sliding guide of the horizontal guide beam 4 under the action of the relative movement along the horizontal guide beam 4; that is, synchronous control of the first hydraulic rod 22 and the second hydraulic rod 32 extension and contraction, so as to drive the first horizontal sliding plate 2 and the second horizontal sliding plate 3 along the horizontal guide beam 4 relative movement, realize the need to drive the limiting passage of the limiting fixed plate 1 through and through the need to forge the column body "stable horizontal movement" of the limiting hole in the first horizontal sliding plate 2, so as to facilitate the need to forge the column body for forging, also is stable clamping fixed, guarantee the same face forging quality. Through the clamping device can replace manual auxiliary clamping of the need to forge the column structure, so that in the forging, keep its limit fixed, ensure that in the forging, the same end face of the forging remains horizontal, thereby guarantee the quality of the forging; and, in the forging of such column structure, do not need high automatic mechanical hand equipment, thereby reducing the burden of enterprises.

[0026] The preferred embodiments of the present application are described in detail above in combination with the drawings, however, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application; meanwhile, various different embodiments of the present application can also be combined arbitrarily, as long as it does not deviate from the idea of the present application, it shall be considered as the disclosed content of the present application.

Claims

1. A clamping device for forging, characterized by, Including the limit fixed plate, the limit fixed plate is equipped with the limit passage for limiting the cylinder that needs to be forged, one end face of the limit fixed plate is detachably connected on the first horizontal sliding plate through the connecting bolt, the first horizontal sliding plate is equipped with the limit hole hole that is coaxial with the limit passage, the first horizontal sliding plate is movable and is arranged horizontally; The end face of the limit fixed plate close to the first horizontal sliding plate is provided with a finger air cylinder, the shell of the finger air cylinder is fixed on the limit fixed plate through the bolt, the finger air cylinder is installed and connected with the clamping jaw which is controlled by the finger air cylinder and clamps and fixes the cylinder which needs to be forged passing through the limit passage.

2. The clamp device for forging according to claim 1, wherein The end of the first horizontal sliding plate away from the limit fixed plate is provided with a second horizontal sliding plate, a horizontal guide beam is arranged between the first horizontal sliding plate and the second horizontal sliding plate, and the first horizontal sliding plate and the second horizontal sliding plate are horizontally slidingly guided on the horizontal guide beam. One end of the horizontal guide beam is connected with a fixing seat for fixing and stabilizing.

3. The clamp device for forging according to claim 2, wherein The end of the first horizontal sliding plate close to the horizontal guide beam is connected with a first connecting seat, the first connecting seat is connected with one end face of the sliding seat through the connecting block, and the sliding seat is horizontally slidingly positioned on the horizontal guide beam.

4. The clamp device for forging according to claim 3, wherein The other end of the first horizontal sliding plate close to the horizontal guide beam is connected with a first movable connecting rod, one end of the first movable connecting rod close to the horizontal guide beam is connected with a first sliding block, the horizontal guide beam is equipped with a first sliding groove, and the first sliding block is slidingly positioned and matched with the first sliding groove.

5. The clamp device for forging according to claim 4, wherein One end face of the first horizontal sliding plate close to the horizontal guide beam is hinged with a first hydraulic rod through a hinge seat, the other end of the first hydraulic rod is hinged on the fixing seat through the hinge seat, and the first horizontal sliding plate is horizontally moved along one end face of the horizontal guide beam through the extension and contraction of the first hydraulic rod.

6. The clamping device for forging according to claim 5, wherein The end of the second horizontal sliding plate close to the horizontal guide beam is connected with a second connecting seat, and the second connecting seat is connected with the other end face of the sliding seat through the connecting block.

7. The clamping device for forging according to claim 6, wherein The other end of the second horizontal sliding plate close to the horizontal guide beam is connected with a second movable connecting rod, one end of the second movable connecting rod close to the horizontal guide beam is connected with a second sliding block, the horizontal guide beam is equipped with a second sliding groove, and the second sliding block is slidingly positioned and matched with the second sliding groove.

8. The clamping device for forging according to claim 7, wherein One end face of the second horizontal sliding plate close to the horizontal guide beam is hinged with a second hydraulic rod through a hinge seat, the other end of the second hydraulic rod is hinged on the fixing seat through the hinge seat, and the second horizontal sliding plate is horizontally moved along one end face of the horizontal guide beam through the extension and contraction of the second hydraulic rod.