Conveying type vibration shakeout machine

By combining an electric slide rail and a servo motor drive, along with a water tank and a dust collection system, the problem of incomplete sand removal from complex-shaped castings by existing conveyor-type vibrating sand removal machines has been solved. This has resulted in cleaner casting surfaces, improved environmental conditions, enhanced casting surface quality, and optimized equipment operating efficiency.

CN223718291UActive Publication Date: 2025-12-26GUIZHOU HUIZHU IND CO LTD
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Patent Information

Application Number
CN202520228957.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-26
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

Existing conveyor-type vibrating sand removal machines are difficult to efficiently remove sand particles from the surface of castings with complex shapes or many holes, and they also generate a lot of noise, affecting the working environment.

Method used

It adopts a combination structure of electric slide rail, slider, connecting plate, servo motor, fixed column, limit rod, bevel gear and turning roller, and is equipped with water tank, water pump, water pipe, nozzle, dust suction pipe, exhaust fan and brush to realize the turning and polishing of castings, spraying water and absorbing dust, ensuring uniform removal of sand particles from the surface of castings and improving the working environment.

Benefits of technology

It achieves uniform removal of sand particles from the surface of castings and improves the working environment, thereby increasing the efficiency of sand removal from castings and the operating efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shakeout machines, and discloses a conveying type vibration shakeout machine which comprises a bottom plate and a box body, electric sliding rails are fixedly connected to the two sides of the top of the box body, sliding blocks are arranged on the tops of the electric sliding rails, a connecting plate is fixedly connected between the sliding blocks on the two sides, and fixing columns are fixedly connected to the two sides of the bottom of the connecting plate. The top of the connecting plate is fixedly connected with a first servo motor, the output end of the first servo motor is fixedly connected with a fixing column on one side, the bottom of the fixing column penetrates through and is slidably connected with a limiting rod, and the outer ring of the limiting rod penetrates through and is rotatably connected with a fixing rod. According to the casting surface sand removal device, through cooperation of the electric sliding rail, the sliding block, the connecting plate, the first servo motor, the fixing column, the limiting rod, the fixing rod, the first bevel gear, the second bevel gear and the turning and throwing roller, it can be guaranteed that sand on the surface of a casting can be removed evenly through the turning and throwing mode and the movement track of the throwing roller, and the problem that local sand is not extracted thoroughly is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a shakeout machine technical field, concretely is a conveying type vibration shakeout machine. BACKGROUND

[0002] The shakeout machine is a kind of equipment for foundry industry, mainly for removing the sand shell and impurity attached to the surface of casting. It makes sand grain fall off in the processing of casting through vibration, throwing and jetting, improves the surface quality and cleanliness of casting. Modern shakeout machine is usually equipped with automatic control system, can efficiently complete sand cleaning task, reduces artificial cost simultaneously, improves working environment. It is widely used in mechanical manufacturing, automobile industry and many other fields.

[0003] In prior art, conveying type vibration shakeout machine effectively peels off sand grain on casting through vibration. Specific method is: casting is placed on vibration platform, after machine starts, centrifugal force and impact force generated by vibration make sand grain on the surface of casting fall off, and the sand grain falling down is collected through inclined conveying belt, realizes efficient shakeout process. This way is simple but efficient, can guarantee the cleanliness of casting surface.

[0004] It is not suitable for processing casting with complex shape or more holes, because vibration cannot completely peel off sand grain in these areas, the noise generated during operation is larger, causes influence to the working environment of operator, cannot efficiently shakeout casting, in view of the above problems, therefore, a conveying type vibration shakeout machine is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a conveying type vibration shakeout machine, solve the problem of inefficient shakeout of casting in background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a conveying type vibration shakeout machine, including bottom plate and box, the both sides of box top are fixedly connected with electric slide rail, the top of electric slide rail is provided with sliding block, and the both sides sliding block are fixedly connected with connecting plate, the both sides of connecting plate bottom are fixedly connected with fixed column, the top of connecting plate is fixedly connected with first servo motor, and the output of first servo motor is fixedly connected with one side fixed column, the bottom of fixed column penetrates and is slidably connected with limit rod, the outer ring of limit rod penetrates and is rotatably connected with fixed rod, and the bottom of one side limit rod is fixedly connected with first bevel gear, the inner wall of one side fixed rod is rotatably connected with second bevel gear, and second bevel gear is meshed with first bevel gear, one end of second bevel gear is fixedly connected with throwing roller, one side of bottom plate top is fixedly connected with water tank, and the rear end of box is provided with dustproof assembly.

[0007] By adopting the technical scheme, the first servo motor drives the fixed column to rotate, the fixed column drives the limiting rod to rotate, the rotation of the limiting rod drives the first bevel gear to rotate, the meshing between the gears drives the second bevel gear to drive the turnover roll to turn over the casting.

[0008] As a further description of the above technical scheme: the dustproof assembly includes two second servo motors, the second servo motors are fixedly connected with both sides of the rear end of the box body, a lead screw is fixedly connected with the output end of the second servo motor, a nut pair is threadedly connected with the outer circle of the lead screw, a moving plate is fixedly connected between the two nut pairs, springs are fixedly connected with the inner walls of the moving plate, and brushes are fixedly connected with the top of the springs.

[0009] By adopting the technical scheme, the second servo motor drives the lead screw to rotate, and the nut pair drives the moving plate to move.

[0010] As a further description of the above technical scheme: a water pump is fixedly connected with the inner wall of the water tank, and a water pipe is fixedly connected with the output end of the water pump.

[0011] By adopting the technical scheme, the water pump can transport the liquid in the water tank.

[0012] As a further description of the above technical scheme: one end of the water pipe is fixedly connected with a spray head, and the spray head penetrates through and is fixedly connected with both sides of the inner wall of the box body.

[0013] By adopting the technical scheme, the water pipe can deliver water flow to the spray head.

[0014] As a further description of the above technical scheme: a collecting box is fixedly connected with the other side of the top of the bottom plate, and a dust suction pipe is fixedly connected with the top of the collecting box.

[0015] By adopting the technical scheme, the dust suction pipe can absorb the dust generated by vibration.

[0016] As a further description of the above technical scheme: an air extractor is fixedly connected with the rear end of the collecting box, and the output end of the air extractor penetrates through and is fixedly connected with the collecting box.

[0017] By adopting the technical scheme, the air extractor can extract the air inside the collecting box, so as to realize the negative pressure state.

[0018] As a further description of the above technical scheme: vibration motors are fixedly connected with the middle of both sides of the box body, and support assemblies are arranged at both ends of both sides of the box body, and the bottom of the support assembly is fixedly connected with the bottom plate.

[0019] By adopting the technical scheme, the vibration motor can make the box body vibrate, so as to prevent the filter plate from being blocked.

[0020] As the further description of the above technical solutions: the inner wall of the box is fixedly connected with a filter plate.

[0021] Through the above technical solutions, the filter plate can separate the sand from the casting.

[0022] Compared with the prior art, the utility model has the advantages that:

[0023] 1. The conveying type vibration shakeout machine provided by the utility model can effectively remove the sand shell on the surface of the casting through the cooperation between the electric sliding rail, sliding block, connecting plate, first servo motor, fixed column, limiting rod, fixed rod, first bevel gear, second bevel gear and throwing roller, thereby improving the sand cleaning efficiency of the casting, and the movement track of the throwing roller can ensure the uniform removal of the sand particles on the surface of the casting, avoiding the problem of incomplete extraction of local sand particles.

[0024] 2. The conveying type vibration shakeout machine provided by the utility model can effectively inhibit the flying of dust and improve the working environment by spraying the water in the water tank on the raised dust through the cooperation between the water tank, water pump, water pipe, collecting box, air extractor, dust suction pipe, spray head, second servo motor, lead screw, moving plate, nut pair, spring and brush, and the lead screw system driven by the second servo motor can automatically adjust the wiping of the brush on the filter plate, ensure that the filter plate is always clean, and improve the operation efficiency and service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a perspective view of the utility model;

[0026] Figure 2 It is a sectional view of the fixed rod of the utility model;

[0027] Figure 3 It is a schematic view of the water pump of the utility model;

[0028] Figure 4 It is a sectional view of the box of the utility model;

[0029] Figure 5 It is a sectional view of the moving plate of the utility model.

[0030] LEGEND:

[0031] 1, bottom plate; 2, box; 3, electric slide rail; 4, slider; 5, connecting plate; 6, first servo motor; 7, fixed column; 8, limit rod; 9, fixed rod; 10, first bevel gear; 11, second bevel gear; 12, turnover roller; 13, water tank; 14, water pump; 15, water pipe; 16, collection box; 17, exhaust fan; 18, dust suction pipe; 19, spray head; 20, second servo motor; 21, screw rod; 22, moving plate; 23, spring; 24, brush; 25, filter plate; 26, vibration motor; 27, support assembly; 28, nut pair. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0033] In order to further understand the content of the present application, the present application will be described in detail with reference to the drawings.

[0034] Referring to Figure 1 The present application relates to a kind of conveying type vibration shakeout machine, including bottom plate 1 and box 2, box 2 both sides middle are fixedly connected with vibration motor 26, box 2 both sides both ends are provided with support assembly 27, support assembly 27 has support column and damping spring, damping spring can prevent the vibration of box 2 influence bottom plate 1, and the bottom of support assembly 27 is fixedly connected with bottom plate 1, box 2 inner wall is fixedly connected with filter plate 25, filter plate 25 can filter molding sand.

[0035] Referring to Figure 1 And Figure 2The top of the box 2 is fixedly connected with electric slide rails 3 on both sides, the top of the electric slide rails 3 is provided with sliding blocks 4, the sliding blocks 4 can move back and forth on the electric slide rails 3, the sliding blocks 4 are fixedly connected with a connecting plate 5 between the two sides, the bottom of the connecting plate 5 is fixedly connected with fixed columns 7 on both sides, the top of the connecting plate 5 is fixedly connected with a first servo motor 6, and the output end of the first servo motor 6 is fixedly connected with one side of the fixed column 7, the first servo motor 6 drives the fixed column 7 on one side to rotate, the fixed column 7 on the other side is in a fixed state, the bottom of the fixed column 7 penetrates and is slidably connected with a limiting rod 8, the rotation of the fixed column 7 can drive the limiting rod 8 to rotate, and no slippage phenomenon occurs, the outer circle of the limiting rod 8 penetrates and is rotatably connected with a fixed rod 9, the fixed rod 9 is attached to the top of the filter plate 25, the bottom of one side of the limiting rod 8 is fixedly connected with a first bevel gear 10, the rotation of the limiting rod 8 drives the first bevel gear 10 to rotate, the inner wall of one side of the fixed rod 9 is rotatably connected with a second bevel gear 11, and the second bevel gear 11 is meshingly connected with the first bevel gear 10, through the meshing between the bevel gears, the first bevel gear 10 drives the second bevel gear 11 to rotate, one end of the second bevel gear 11 is fixedly connected with a turnover roller 12, the turnover roller 12 can turn over the casting, and the top of the bottom plate 1 is fixedly connected with a water tank 13 on one side, and the rear end of the box 2 is provided with a dustproof assembly.

[0036] Referring to Figures 3-5 The dustproof assembly comprises two second servo motors 20, the second servo motors 20 are fixedly connected with the rear end of the box 2 on both sides, the output end of the second servo motor 20 is fixedly connected with a lead screw 21, the second servo motor 20 drives the lead screw 21 to rotate, the outer circle of the lead screw 21 is threadedly connected with a nut pair 28, the rotation of the lead screw 21 drives the nut pair 28 to move, the nut pair 28 is fixedly connected with a moving plate 22 between the two sides, the inner wall of the moving plate 22 is fixedly connected with a spring 23, the initial state of the spring 23 is a compressed state, the top of the spring 23 is fixedly connected with a brush 24, the brush 24 can wipe the surface of the filter plate 25, the inner wall of the water tank 13 is fixedly connected with a water pump 14, the output end of the water pump 14 is fixedly connected with a water pipe 15, the water pump 14 transmits liquid to the box 2 through the water pipe 15, one end of the water pipe 15 is fixedly connected with a spray head 19, the spray head 19 can spray dust generated by the box 2, and the spray head 19 penetrates and is fixedly connected with the inner wall of the box 2 on both sides, the other side of the top of the bottom plate 1 is fixedly connected with a collection box 16, the top of the collection box 16 penetrates and is fixedly connected with a dust collection pipe 18, the rear end of the collection box 16 is fixedly connected with an air extractor 17, and the output end of the air extractor 17 is provided with a filter screen, so that dust can be prevented from entering the inside of the air extractor 17 to damage the air extractor 17, and the output end of the air extractor 17 penetrates and is fixedly connected with the collection box 16.

[0037] Working principle: through the casting is placed above the filter plate 25, then through the slider 4 at the electric sliding rail 3 moves, thereby can drive the turnover roll 12 generates movement, in the process of turnover roll 12 movement, fixed rod 9 is always above the filter plate 25, make the limiting rod 8 at fixed column 7 slide, through the first servo motor 6 drive one side fixed column 7 normal rotation, through the limiting rod 8 drive the rotation of the first bevel gear 10, make the second bevel gear 11 drive turnover roll 12 to the casting and turn over, thereby can facilitate the shakeout operation of casting, through the first servo motor 6 drive fixed column 7 overturn, can promote the movement of the casting, in the process of shakeout, through water pump 14 extracts the moisture in water tank 13 and is transmitted to the spray head 19, to the dust that raises is sprayed, simultaneously, the air extractor 17 extracts the air pressure in the collection tank 16 inside, make dust suction pipe 18 have adsorption and adsorb dust, when needing to clean the filter plate 25, through the spray head 19 again spray, the second servo motor 20 drive screw rod 21 generates rotation, make the nut pair 28 drive the moving plate 22 generates movement, in the process of movement make the brush 24 to the bottom of filter plate 25 is wiped, through the spring 23 pressure release can make the brush 24 tightly filter plate 25, thereby can realize efficient dustproof and the efficient cleaning of filter plate 25.

[0038] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or action from another entity or action, without necessarily requiring or implying that there is any such actual relationship or order between these entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or apparatus.

[0039] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A transfer vibrating shakeout machine comprising a base plate (1) and a housing (2), characterized in that: The both sides of the top of the box (2) are fixedly connected with electric sliding rails (3), the top of the electric sliding rail (3) is provided with a sliding block (4), the both sides of the sliding block (4) are fixedly connected with a connecting plate (5), the both sides of the bottom of the connecting plate (5) are fixedly connected with fixed columns (7), the top of the connecting plate (5) is fixedly connected with a first servo motor (6), and the output end of the first servo motor (6) is fixedly connected with one side of the fixed column (7), the bottom of the fixed column (7) penetrates and is slidably connected with a limiting rod (8), the outer ring of the limiting rod (8) penetrates and is rotatably connected with a fixed rod (9), the bottom of one side of the limiting rod (8) is fixedly connected with a first bevel gear (10), the inner wall of one side of the fixed rod (9) is rotatably connected with a second bevel gear (11), and the second bevel gear (11) is rotatably connected with the first bevel gear (10), one end of the second bevel gear (11) is fixedly connected with a turnover roller (12), one side of the top of the bottom plate (1) is fixedly connected with a water tank (13), and the rear end of the box (2) is provided with a dustproof assembly.

2. A transfer shakeout machine as claimed in claim 1, wherein: The dustproof assembly comprises two second servo motors (20), the second servo motor (20) is fixedly connected with the rear end of the box (2), the output end of the second servo motor (20) is fixedly connected with a lead screw (21), the outer ring of the lead screw (21) is threadedly connected with a nut pair (28), the both sides of the nut pair (28) are fixedly connected with a moving plate (22), the inner wall of the moving plate (22) is fixedly connected with a spring (23), and the top of the spring (23) is fixedly connected with a brush (24).

3. A transfer shakeout machine as claimed in claim 1, wherein: The inner wall of the water tank (13) is fixedly connected with a water pump (14), and the output end of the water pump (14) is fixedly connected with a water pipe (15).

4. A transfer shakeout machine as claimed in claim 3, wherein: One end of the water pipe (15) is fixedly connected with a spray head (19), and the spray head (19) penetrates and is fixedly connected with the inner wall of the box (2).

5. A conveyorized shakeout machine as claimed in claim 1 wherein: The other side of the top of the bottom plate (1) is fixedly connected with a collecting box (16), and the top of the collecting box (16) penetrates and is fixedly connected with a dust collection pipe (18).

6. A transfer shakeout machine as claimed in claim 5, wherein: The rear end of the collecting box (16) is fixedly connected with an exhaust fan (17), and the output end of the exhaust fan (17) penetrates and is fixedly connected with the collecting box (16).

7. A conveyorized shakeout machine as claimed in claim 1 wherein: The both sides of the middle of the box (2) are fixedly connected with vibration motors (26), and the both sides of the two ends of the box (2) are provided with support assemblies (27), and the bottom of the support assembly (27) is fixedly connected with the bottom plate (1).

8. A conveyorized shakeout machine as claimed in claim 1 wherein: The inner wall of the box (2) is fixedly connected with a filter plate (25).