Semi-automatic feeding device of light laser pipe cutting machine
By designing a multi-arm synchronous conveyor chain and floating support device on the laser tube cutting machine, efficient and reliable feeding of the lightweight laser tube cutting machine is achieved, solving the problem of low efficiency of traditional feeding machines and improving the operational stability and ease of installation of the equipment.
Patent Information
- Application Number
- CN202520100168.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Traditional semi-automatic feeding machines have long pipe feeding cycles, low efficiency, and are prone to malfunctions.
Design a semi-automatic feeding device for a lightweight laser tube cutting machine. The device employs multiple parallel feeding arms and reference arms, equipped with a circulating conveyor chain and limit blocks to achieve orderly conveying and synchronous operation of the tubes. A floating support device and positioning sensors ensure accurate positioning and clamping of the tubes.
It improved feeding efficiency, reduced feeding cycle and failure rate, simplified equipment installation, and reduced maintenance costs.
Smart Images

Figure CN223718595U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to pipe cutting machine technical field, concretely relates to a kind of semi-automatic feeding device of light laser pipe cutting machine. BACKGROUND
[0002] The working logic of traditional semi-automatic feeding machine is: manual placement, orderly placing pipe to conveying chain, making pipe forward conveying with unified posture (prevent some wide surface of rectangular pipe downward, some narrow surface downward, prevent square tube, rectangular tube stacking together forward conveying), when pipe is conveyed to chuck bottom, chain sensor senses pipe, chain stops. After conveying in place, floating support lift cylinder lifts pipe, floating support centering clamping module clamps pipe and lifts to chuck center position. This traditional semi-automatic feeding machine needs to wait for material outside chuck in use; after chuck zero reset, conveying chain advances, makes pipe conveying to chuck bottom, and then floating support lifts, and the feeding cycle of each pipe is long, and efficiency is low. SUMMARY
[0003] The utility model discloses a kind of semi-automatic feeding device of light laser pipe cutting machine, feeding reserve is large, can realize orderly feeding, and the failure rate of feeding is low;Reduce the feeding cycle length of pipe, improve processing efficiency.
[0004] The utility model discloses a kind of semi-automatic feeding device of light laser pipe cutting machine, including the feeding module butt joint to the side of machine tool, the feeding module includes multiple parallelly arranged and perpendicular to the feeding arm of the machine tool and a reference arm, the reference arm is vertically arranged in the rear side of the cutting chuck of the machine tool, multiple feeding arm is sequentially spaced between the reference arm and the tail end chuck of the machine tool;The feeding arm is loaded with the conveying chain of circulation operation, the conveying chain is loaded with multiple equidistantly distributed limiting blocks for limiting pipe, the conveying chain on multiple feeding arms is synchronously operated, and the position of the limiting block loaded on the conveying chain is same, so that when multiple conveying chains are synchronously operated, the two adjacent limiting blocks with same position on the upper surface of multiple feeding arms jointly limit the conveying of the pipe.
[0005] Further, the reference arm includes support structure, the support structure is loaded with vertical reference plate parallel with feeding arm, the front end of the pipe between two adjacent limiting blocks is close to the reference plate, and the front end surface of the pipe is parallel with the side surface of the reference plate.
[0006] Further, the upper surface of the feeding arm exists multiple limiting blocks, and the feeding module simultaneously conveys multiple pipes.
[0007] Further, one side of the machine tool is provided with a plurality of floating support devices along the direction of the machine tool, the plurality of floating support devices are alternately distributed with the plurality of feeding arms, and the discharge end of the feeding arm extends to the front of the fixed position of the floating support device, and the feeding end of the feeding arm is flush with the front end of the reference arm.
[0008] Further, when the floating support device is lowered to the lowest position, the floating end of the floating support device is located below the upper surface of the feeding arm, and the floating end is located within the operation range of the conveying chain.
[0009] Further, when the floating support device is raised, the floating end lifts the pipe on the conveying chain upward and separates the pipe from the conveying chain, so that the two ends of the pipe are respectively aligned with the center holes of the cutting chuck and the tail end chuck.
[0010] Further, the device further comprises a position sensor for detecting the position of the pipe, a plurality of position sensors are arranged at the discharge end of each feeding arm, the arrangement direction of the plurality of position sensors is consistent with the distribution direction of the plurality of floating ends, and when the position sensor detects the pipe, the pipe is just located above the floating end.
[0011] Further, the feeding arm comprises a support structure and a driving structure, the driving structure is used for driving the conveying chain to circulate, and the support structure is used for supporting the driving structure and the conveying chain.
[0012] The driving structure and the position sensor of the feeding arm are electrically connected with the control system of the machine tool, and the driving system of the floating support device is electrically connected with the control system.
[0013] Further, the conveying chain comprises a driving chain and a limiting block, and the limiting block is fixed to the outer ring side of the driving chain at equal intervals.
[0014] Further, the right support member and the left support member are arranged on the two sides of the driving chain respectively, the limiting block comprises a plurality of limiting members, the left side of the limiting member is fixed with the left support member, the right side of the limiting member is fixed with the right support member, the length of the single limiting member is the same as the length of the single chain structure of the driving chain, and the plurality of limiting members are continuously fixed on the driving chain to form a limiting block.
[0015] The beneficial effects of the utility model are as follows:
[0016] The semi-automatic feeding device of the light laser pipe cutting machine provided by the utility model limits and conveys the pipe, stores the pipe on the conveying structure, the processing equipment does not need to wait for the pipe for a long time, and the feeding cycle of the pipe is reduced.
[0017] The pipe is positioned on the conveying chain, and the pipe is orderly stored during conveying, so that the pipe is not stirred and crossed, and the failure rate of feeding is reduced.
[0018] The reference plate is arranged at the machining end of the machine tool, so that the feeding device has a reference during installation, and the equipment installation is more convenient, and the maintenance cost is low. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings incorporated in and forming a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the application. In the drawings, like reference numerals are used to indicate like elements throughout. The accompanying drawings are of some embodiments of the present application and are not all the embodiments. Other drawings can be obtained by those skilled in the art without creative effort based on these drawings.
[0020] Figure 1 It is a structure diagram of a light laser pipe cutting machine with a semi-automatic feeding device;
[0021] Figure 2 It is a structure diagram of a feeding module of the semi-automatic feeding device;
[0022] Figure 3 It is a side view of the feeding arm;
[0023] Figure 4 It is a structure diagram of the conveying chain of the feeding arm;
[0024] Figure 5 It is a structure diagram of the limiting block assembled on the conveying chain;
[0025] Figure 6 It is a structure diagram of the floating support device.
[0026] In the drawings: 1, feeding module; 2, machine tool; 3, floating support device; 4, tail chuck; 5, cutting chuck; 6, pipe; 7, conveying chain; 8, limiting block; 11, feeding arm; 12, reference plate; 31, floating end; 32, fixed end; 71, driving chain; 72, right support; 73, left support. DETAILED DESCRIPTION
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application and the prior art, the specific implementation manners of the present application will be described below with reference to the drawings. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can also obtain other drawings and other implementation manners based on these drawings without creative effort. In addition, the design direction is only to represent the relative position relationship between the components, not the absolute position relationship.
[0028] The utility model discloses a kind of semi-automatic feeding devices of light laser pipe cutting machine, please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 Mainly including the feeding module 1 butt joint to the side of machine tool 2, feeding module 1 includes multiple parallelly arranged and perpendicular to the feeding arm 11 of machine tool 2 and a datum arm, datum arm is vertically arranged in the rear side of cutting chuck 5 of machine tool 2, multiple feeding arm 11 is sequentially spaced between datum arm and tail end chuck 4 of machine tool 2;Feeding arm 11 is carried with the conveying chain 7 of cyclic operation, the conveying chain 7 is carried with multiple equidistant distribution for limiting the limiting block 8 for limiting pipe 6, the conveying chain 7 on multiple feeding arm 11 is synchronous operation, and the position of limiting block 8 carried on the conveying chain 7 is same, make multiple conveying chain 7 synchronous operation, and the two adjacent limiting blocks 8 of same position on the upper surface of multiple feeding arm 11 are collectively limited to convey a pipe 6.
[0029] In the application, feeding module 1 is the conveying structure of pipe 6, which conveys pipe 6 to a specific position. At this specific position, pipe 6 is received by the floating support device 3 carried by machine tool 2, and is lifted upward to the cutting position, i.e., is butt joint with cutting chuck 5 and tail end chuck 4.
[0030] It can be understood that the position of floating support device 3 is fixed, located directly below the cutting position. The cutting position is projected onto feeding arm 11 to obtain the above-mentioned specific position (hereinafter referred to as projection position). When it is detected that pipe 6 is conveyed to the projection position, the conveying can be stopped, and pipe 6 is lifted upward to the cutting position by floating support device 3.
[0031] At the cutting position, the two ends of pipe 6 are respectively aligned with the center holes of cutting chuck 5 and tail end chuck 4, so that cutting chuck 5 and tail end chuck 4 can clamp pipe 6. In this way, the feeding of pipe 6 is completed. Subsequently, cutting operation can be performed.
[0032] In the embodiment of the application, feeding module 1 should be located between cutting chuck 5 and tail end chuck 4, so that pipe 6 is located between the two chucks, facilitating clamping. In the traditional feeding device, the feeding device is directly butt joint with machine tool 2. The relative position between the conveying position of pipe 6 and the chuck is uncertain, which easily leads to the clamping failure of both ends of the chuck to pipe 6, or the phenomenon that pipe 6 cannot be clamped.
[0033] Based on this, feeding module 1 of the application is positioned and installed based on one chuck on machine tool 2, so that the relative position relationship between at least one end of pipe 6 and the chuck is relatively clear, to facilitate the synchronous clamping of both ends of the chuck to pipe 6.
[0034] In a specific embodiment, in order to better serve the clamping post-processing operation and shorten the feeding cycle, the cutting chuck 5 is selected as the reference, the reference arm is arranged on the machine tool 2, and the plurality of feeding arms 11 are sequentially and spacedly arranged between the reference arm and the tail end chuck 4, which can be equally spaced or unevenly distributed.
[0035] The cutting chuck 5 is closer to the front end of the pipe 6, and the tail end chuck 4 is farther away from the rear end of the pipe 6. When clamping, the running speed and distance of the tail end chuck 4 can be adjusted according to the length of the pipe 6, so that the two chucks can stably and quickly clamp the pipe 6.
[0036] Specifically, the reference arm does not carry a driving structure, and the feeding arm 11 carries a corresponding driving structure for driving the circulating operation of the conveying chain 7.
[0037] Specifically, the reference arm does not carry a driving structure, and the feeding arm 11 carries a corresponding driving structure for driving the circulating operation of the conveying chain 7. Figure 2
[0038] When manually feeding, the front end of the pipe 6 can be close to the reference plate 12, so that the relative position relationship between the pipe 6 and the cutting chuck 5 is more clear, and the clamping operation is facilitated. The feeding end of the feeding arm 11 can be flush with the front end of the reference arm, so that the reference plate 12 has a reference structure at the feeding end, facilitating alignment during manual feeding.
[0039] Specifically, the driving structure can include a driving motor, a gear, etc., and the support structure can include a housing, a support leg, etc., which can be seen from Figure 3
[0040] Specifically, the conveying chain 7 includes a driving chain 71 and a limiting block 8, and the limiting block 8 is fixed to the outer ring side of the driving chain 71 at equal intervals.
[0041] In a specific embodiment, the right and left sides of the driving chain 71 are respectively provided with right and left support members 72 and 73, the limiting block 8 includes a plurality of limiting members, the left side of the limiting member is fixed to the left support member 73, the right side of the limiting member is fixed to the right support member 72, the length of a single limiting member is the same as the length of a single chain structure of the driving chain 71, and a plurality of limiting members are continuously fixed to the driving chain 71 to form a limiting block 8.
[0042] Exemplary, the left and right support members can be symmetrical structures, such as right-angled plates, the right angles facing outward, the vertical plates having two holes for fixing the single chain structure, and the horizontal plates being located on the upper side (the outer side) for fixing the single limiting member. The single limiting member can be a square tube structure with an open bottom wall, the open bottom wall being axially provided to form two symmetrical suspension plates, and the two suspension plates being fixed to the horizontal plates of the two support members, respectively.
[0043] In the embodiment of the present application, the conveying chain 7 is loaded with a plurality of limiting blocks 8 for limiting the pipe 6 at equal intervals, the conveying chains 7 on the plurality of feeding arms 11 are synchronously operated, and the positions of the limiting blocks 8 loaded on the conveying chain 7 are the same, so that when the plurality of conveying chains 7 are synchronously operated, two adjacent limiting blocks 8 located on the upper surfaces of the plurality of feeding arms 11 and having the same position jointly limit the conveying of a pipe 6.
[0044] The plurality of feeding arms 11 should be synchronously operated, so that the operation step distances of the conveying chains 7 loaded on each feeding arm 11 are consistent, at the same time, the lengths of each conveying chain 7 should be consistent, and the intervals of the limiting blocks 8 are also consistent, so that after the conveying chain 7 is assembled on the gear, the positions of the limiting blocks 8 on each feeding arm 11 are the same, so as to realize the synchronous conveying of the pipe 6.
[0045] Each feeding arm 11 only clamps the pipe 6 through the limiting block 8 located on the upper surface, and only one pipe 6 is placed between two adjacent limiting blocks 8, and the trend of the pipe 6 is parallel to the trend of the machine tool 2 after being clamped by the limiting blocks 8 on the plurality of feeding arms 11, as shown in Figure 2 .
[0046] Among them, the upper surface of the feeding arm 11 should have a plurality of limiting blocks 8 at the same time, which can clamp the pipe 6, so that the feeding module 1 can convey a plurality of pipes 6 at the same time, and the plurality of pipes 6 are partitioned and separated by the limiting blocks 8, without disorder, crossing and other phenomena; at the same time, the feeding arm 11 realizes the storage, even if the artificial feeding speed of the feeding end is slow, the efficiency stability of the discharging end can be ensured, for example, the discharging end intermittently conveying the pipe 6 to the floating support device 3 will not greatly affect the feeding period, which still has great advantages compared with the conventional semi-automatic feeding device, and reduces the feeding period.
[0047] In the embodiment of the present application, a plurality of floating support devices 3 are loaded on one side (the side of the mounting chuck) of the machine tool 2 along the trend of the machine tool 2, the plurality of floating support devices 3 can be installed on the rack below the machine tool 2, and the discharging ends of the plurality of feeding arms 11 are located above the rack; the plurality of floating support devices 3 and the plurality of feeding arms 11 can be alternately distributed, and the discharging end of the feeding arm 11 extends to the front of the fixed position of the floating support device 3, and the feeding end of the feeding arm 11 is flush with the front end of the reference arm.
[0048] Exemplarily, the lower end surface of the fixed end 32 of the floating support device 3 is fixed to the pipe top surface of the machine tool, and the floating end 31 is driven by a telescopic cylinder, the base of the telescopic cylinder is rotationally connected to the pipe front wall of the machine tool (the rotation axis is the first axis), and the telescopic end of the telescopic cylinder is rotationally connected to the floating end 31 (the rotation axis is the second axis), so that the floating end 31 can rotate around the first axis, thereby realizing lifting.
[0049] It can be understood that the floating end 31 and the fixed end 32 are provided with a swing arm, and the telescopic end is rotationally connected to the lower side wall of the swing arm (the second axis), and when the swing arm is flat, the trend is consistent with the trend of the machine tool 2.
[0050] Of course, the lifting of the floating support device 3 can be other ways, such as direct lifting by a cylinder / motor, instead of rotating lifting; when the swing arm is flat, it can also be perpendicular to the trend of the machine tool 2, but it will reduce the effective length of the feeding arm 11 to a certain extent (reduce the storage amount of the feeding arm 11 under the same space).
[0051] Based on the embodiment of the present application, when the floating support device 3 receives the pipe 6 on the feeding arm 11, the height of the floating end 31 should be lowered first, so that it is below the upper surface of the feeding arm 11, and then the height of the floating end 31 is raised to lift the pipe 6 to the cutting position when the pipe 6 reaches the projection position.
[0052] When the floating support device 3 is lowered to the lowest position (the swing arm is in a horizontal state), the floating end 31 of the floating support device 3 is below the upper surface of the feeding arm 11, and the floating end 31 is within the running range of the conveying chain 7.
[0053] When the floating support device 3 is raised, the floating end 31 will lift the pipe 6 on the conveying chain 7 upward, so that it is separated from the conveying chain 7; the lifting height can be controlled, so that the pipe 6 reaches the cutting position, and the two ends of the pipe 6 are respectively aligned with the center holes of the cutting chuck 5 and the tail end chuck 4 at the cutting position.
[0054] In the embodiment of the present application, a position sensor can be arranged at the position where the projection position is located, and the position sensor can be arranged at the discharge end of the feeding arm 11 or the machine tool 2, which can be selected according to the actual situation.
[0055] Exemplarily, a plurality of position sensors are arranged at the discharge end of each feeding arm 11, and the arrangement trend of the plurality of position sensors is consistent with the distribution trend of the plurality of floating ends 31, and when the pipe 6 is detected by the position sensor, the pipe 6 is just above the floating end 31.
[0056] In specific implementation, the in-place sensor can be selected as a photoelectric sensor, a proximity switch, etc., meanwhile, the driving structure of the feeding arm 11 and the in-place sensor are electrically connected with the control system of the machine tool 2, the driving system of the floating support device 3 is electrically connected with the control system; wherein, the control system can at least perform the following operations:
[0057] The control system stops the operation of the feeding arm 11 according to the detection data of the in-place sensor, controls the floating support device 3 to rise, and receives the pipe 6 on the projection position;
[0058] After the control system drives the floating support device 3 to rise to the cutting position, the two chucks are driven to hold the pipe 6.
[0059] After the control system drives the floating support device 3 to reset to the lowest position, the feeding arm 11 is started to transport the pipe 6 to the discharge end.
[0060] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0061] The above is a further detailed description of the utility model in combination with specific preferred embodiments, and the specific embodiments of the utility model cannot be limited to these descriptions. For ordinary skilled persons in the technical field to which the utility model belongs, without departing from the concept of the utility model, a number of simple deductions or substitutions can be made, and all of them should be regarded as falling within the protection scope of the utility model.
Claims
1. A semi-automatic feeding device of a light laser pipe cutting machine, characterized in that, The application relates to a feeding module (1) which is connected to one side of a machine tool (2) and comprises a plurality of feeding arms (11) arranged in parallel and vertically to the machine tool (2) and a reference arm which is vertically arranged at the rear side of a cutting chuck (5) of the machine tool (2), the feeding arms (11) are sequentially and spacedly arranged between the reference arm and a tail end chuck (4) of the machine tool (2), the feeding arm (11) is provided with a circulating conveying chain (7), the conveying chain (7) is provided with a plurality of limiting blocks (8) for limiting a pipe (6) and arranged at equal intervals, the conveying chains (7) on the feeding arms (11) are synchronously operated, the positions of the limiting blocks (8) on the conveying chain (7) are the same, and when the conveying chains (7) are synchronously operated, two adjacent limiting blocks (8) on the upper surfaces of the feeding arms (11) and having the same position jointly limit the conveying of one pipe (6).
2. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 1, characterized in that, The reference arm comprises a supporting structure, the supporting structure is provided with a vertical reference plate (12) which is parallel to the feeding arm (11), the front end of the pipe (6) between the two adjacent limiting blocks (8) is close to the reference plate (12), and the front end surface of the pipe (6) is parallel to the side surface of the reference plate (12).
3. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 1, characterized in that, The upper surface of the feeding arm (11) is provided with a plurality of limiting blocks (8), and the feeding module (1) simultaneously conveys a plurality of pipes (6).
4. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 1, characterized in that, One side of the machine tool (2) is provided with a plurality of floating supporting devices (3) along the direction of the machine tool (2), the floating supporting devices (3) are alternately arranged with the feeding arms (11), the discharge end of the feeding arm (11) extends to the front of the fixed position of the floating supporting device (3), and the feeding end of the feeding arm (11) is flush with the front end of the reference arm.
5. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 4, characterized in that, When the floating supporting device (3) descends to the lowest position, the floating end (31) of the floating supporting device (3) is below the upper surface of the feeding arm (11), and the floating end (31) is located in the operation range of the conveying chain (7).
6. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 5, characterized in that, When the floating supporting device (3) rises, the floating end (31) lifts the pipe (6) on the conveying chain (7) upwards and separates the pipe (6) from the conveying chain (7), so that the two ends of the pipe (6) are respectively aligned with the center holes of the cutting chuck (5) and the tail end chuck (4).
7. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 6, characterized in that, The application further comprises a position detection sensor for detecting the position of the pipe (6), a plurality of position detection sensors are arranged at the discharge end of each feeding arm (11), the arrangement direction of the position detection sensors is consistent with the arrangement direction of the floating ends (31), and when the position detection sensor detects the pipe (6), the pipe (6) is just located above the floating end (31).
8. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 1, characterized in that, The feeding arm (11) comprises a supporting structure and a driving structure, the driving structure is used for driving the conveying chain (7) to circulate, and the supporting structure is used for supporting the driving structure and the conveying chain (7).
9. The semi-automatic feeding device of a light weight laser pipe cutting machine according to claim 1, characterized in that, The conveying chain (7) comprises a driving chain (71) and a limiting block (8) which is fixed at the outer ring side of the driving chain (71) at equal intervals.
10. The semi-automatic feeding device of a light laser pipe cutting machine according to claim 9, characterized in that, The driving chain (71) is provided with a right supporting piece (72) and a left supporting piece (73) at two sides respectively, the limiting block (8) comprises a plurality of limiting pieces, the left side of the limiting piece is fixed with the left supporting piece (73), the right side of the limiting piece is fixed with the right supporting piece (72), the length of a single limiting piece is the same as the length of a single chain structure of the driving chain (71), and a plurality of limiting pieces are fixed on the driving chain (71) continuously to form a limiting block (8).