Tool for disassembling compression valve and working cylinder in shock absorber

By designing a disassembly fixture for the compression valve and working cylinder suitable for shock absorbers, the problem of disassembling the special structure FAD valve was solved, achieving rapid disassembly and wide applicability, thus meeting the performance requirements of the main engine manufacturer.

CN223718771UActive Publication Date: 2025-12-26NANYANG XIJIAN AUTOMOBILE SHOCK ABSORBER
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Patent Information

Application Number
CN202520128881.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-26
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing technologies make it difficult to quickly disassemble FAD valves with special structures, especially those that cannot withstand strong impacts, leading to disassembly difficulties and failing to meet the improved performance requirements of OEMs for vibration dampers.

Method used

A disassembly fixture for the compression valve and working cylinder in a shock absorber was designed, including a support mechanism and a disassembly mechanism. The separation of the compression valve and working cylinder is achieved through the cooperation of a positioning pin and a clearance hammer. It is adaptable to different models of working cylinders, and quick installation and locking are achieved through sliding connection and fixing hole.

Benefits of technology

It enables easy disassembly of the compression valve and working cylinder, has a wide range of applications, reduces costs, improves disassembly efficiency, and meets the performance requirements of the main equipment manufacturer.

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Abstract

The utility model discloses a tool for disassembling a compression valve and a working cylinder in a shock absorber, the compression valve of the shock absorber divides the working cylinder of the shock absorber into an upper working cylinder and a lower working cylinder, and the side wall of the lower working cylinder is uniformly provided with a plurality of through holes along the circumference; the disassembling tool comprises a supporting mechanism used for supporting the lower working cylinder and a disassembling mechanism used in cooperation with the supporting mechanism and used for disassembling the compression valve and the lower working cylinder. The supporting mechanism comprises a base and two vertical and opposite positioning pins located on the base, and the circumferential surface of the lower working cylinder is hung on the positioning pins through a through hole; the disassembling mechanism comprises an avoiding smashing head, and a U-shaped groove used for avoiding the positioning pin is formed in the bottom of a body of the avoiding smashing head. In the use process, after the upper working cylinder is separated, the lower working cylinder is hung on the positioning pin through the through hole to be fixed, the position avoiding smashing head is used for hitting the compression valve tool, pressure is exerted on the valve seat stress pin in the axial direction, and therefore the lower working cylinder assembly is separated from the valve seat.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to shock absorber technical field, concretely relates to a kind of compression valve and working cylinder disassembly tool in shock absorber. BACKGROUND

[0002] The performance requirement of automobile shock absorber industry is gradually improved at present stage, to meet the requirement of host manufacturer, improve shock absorber performance, let user have better experience and comfortable feeling, and double FAD valve structure emerges as the times require.

[0003] Conventional compression valve is only cooperated with a section of working cylinder, and valve seat material is relatively hard, disassembly is easier, and a certain degree of beating disassembly can be carried out, and for the FAD valve of special structure, disassembly work is more complex, cannot be quickly disassembled, and for the FAD valve that cannot bear heavy beating, disassembly cannot be carried out, so compression valve disassembly tool emerges as the times require. UTILITY MODEL CONTENT

[0004] To solve the above problems, the utility model provides a kind of compression valve and working cylinder disassembly tool in shock absorber, and the structure is simple, easy to use, and working cylinder and compression valve are easy to disassemble.

[0005] The utility model realizes by the following technical scheme:

[0006] A kind of compression valve and working cylinder disassembly tool in shock absorber, the compression valve of shock absorber divides the working cylinder of shock absorber into upper working cylinder and lower working cylinder, the side wall of the lower working cylinder is evenly provided with a plurality of through holes along circumference, the disassembly tool includes support mechanism for supporting lower working cylinder and disassembly mechanism for disassembling compression valve and lower working cylinder in cooperation with support mechanism;

[0007] The support mechanism includes base and two vertical and oppositely arranged positioning pins on the base, and the lower working cylinder is hung to the positioning pin by the through hole on the circumferential surface of the lower working cylinder;

[0008] The disassembly mechanism includes position-avoiding rammer, and the body bottom of the position-avoiding rammer is provided with U-shaped groove for avoiding positioning pin.

[0009] Further, the outer diameter of the positioning pin is matched with the through hole of the corresponding working cylinder.

[0010] Further, at least one positioning pin is slidably connected with the base by sliding mechanism.

[0011] Further, recess is provided on the base along transverse direction, the bottom of the positioning pin is nested in the recess, and the bottom outside of the slidably arranged positioning pin is further connected with positioning platform, at least one positioning pin and corresponding positioning platform are slidably arranged in the recess, and the positioning platform is provided with fixing hole for fixing screw.

[0012] Further, the compression valve is in interference fit with the inner walls of the upper working cylinder and the lower working cylinder.

[0013] The utility model discloses the beneficial effect lies in:

[0014] (1) because lower working cylinder space is short, force space lacks, compression valve and lower working cylinder disassemble not easy, adopt the disassembly tool of the application to separate lower working cylinder with compression valve, and disassembly is easier, when using, hang lower working cylinder to the fixed pin on the fixed hole, and then use the head of avoiding position to knock the compression valve tool, and exert pressure on the valve seat force pin in the axial direction, so that lower working cylinder assembly and valve seat are separated, wherein the bottom of the head of avoiding position is provided with U type groove for avoiding fixed pin, to avoid damaging fixed pin when disassembling.

[0015] (2) wherein at least one fixed pin is slidably connected with the base, the distance between the two fixed pins can be adjusted according to the position of the through hole on the different working cylinder, so that the working cylinder of various models can be adapted, the application range is wide and the cost is reduced, and when the distance between the two fixed pins is adjusted, the screws are tightened in the fixed hole on the positioning table, so that quick installation and locking can be realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structure schematic view of the disassembly tool of the utility model;

[0017] Figure 2 It is a sectional view of the compression valve and the lower working cylinder connected by the utility model;

[0018] Figure 3 It is a partial structure schematic view of the shock absorber inside the utility model;

[0019] BRIEF DESCRIPTION OF DRAWINGS: 1, upper working cylinder; 2, lower working cylinder; 3, through hole; 4, compression valve; 5, head of avoiding position; 6, fixed pin; 7, base; 8, U type groove; 9, recess; 10, positioning table; 11, fixed hole. DETAILED DESCRIPTION

[0020] The utility model will be further described below in conjunction with the drawings and specific preferred embodiments, but it is not limited to the protection scope of the utility model. EMBODIMENT

[0021] A kind of disassembly tool of compression valve and working cylinder in shock absorber, the compression valve 4 of shock absorber divides the working cylinder of shock absorber into upper working cylinder 1 and lower working cylinder 2, the compression valve is in interference fit with the inner walls of upper working cylinder 2 and lower working cylinder 3.

[0022] The disassembly tool includes a supporting mechanism for supporting the lower working cylinder 2 and a disassembly mechanism for disassembling the compression valve 4 and the lower working cylinder 2 in cooperation with the supporting mechanism.

[0023] The support mechanism comprises a base 7 and two vertically and oppositely arranged positioning pins 6 on the base 7, a plurality of through holes 3 are uniformly arranged on the side wall of the lower working cylinder 2 in a circle, the lower working cylinder is hung to the positioning pins 6 through the through holes 3, and the positioning pins 6 extend into the inner cavity of the lower working cylinder 2, and the outer diameter of the positioning pins 6 is matched with the through holes 3 on the lower working cylinder 2.

[0024] At least one of the positioning pins 6 is slidably connected with the base 7 through a sliding mechanism, one of the positioning pins can be fixedly connected with the base 7, and the other positioning pin can be slidably connected with the base 7, or both of the positioning pins can be slidably connected with the base 7, the spacing between the two positioning pins 6 can be adjusted according to the positions of the through holes on different working cylinders, various models of working cylinders can be adapted, the application range is wide, and the cost is reduced, when the spacing between the two positioning pins 6 is adjusted, long handle screws can be screwed in the fixing holes on the positioning table to achieve quick installation and locking.

[0025] Specifically, a groove 9 is arranged on the base 7 in the transverse direction, the bottom of the positioning pin 6 is nested in the groove 9, the bottom of the slidably arranged positioning pin is further connected with a positioning table 10, at least one of the positioning pins 6 is slidably arranged in the groove with the corresponding positioning table 10, the positioning table 10 is provided with a fixing hole 11 for fixing a screw, and the positioning pin 6 and the positioning table 10 are made of 40Gr material and have good rigidity to avoid breakage during screwing.

[0026] The disassembling mechanism comprises a position-avoiding ram 5, and the body of the position-avoiding ram 5 is provided with a U-shaped groove 8 for avoiding the positioning pin to avoid damaging the positioning pin during disassembly.

[0027] Since the lower working cylinder 2 has a short space and lacks stress space, the compression valve is not easy to disassemble from the lower working cylinder, the utility model mainly aims at disassembling the electromagnetic valve seat and the lower working cylinder, and the disassembly tool (a support mechanism for supporting the upper working cylinder 1 and a corresponding disassembly mechanism) can also be applied to the disassembly of the electromagnetic valve and the upper working cylinder, but since the upper working cylinder 1 has a large space and is easy to disassemble, the support mechanism can not be used for supporting, and the annular ram can be directly used to hit the compression valve stress pin to separate the upper working cylinder 1 and the compression valve, and then the lower working cylinder 2 is hung to the positioning pin 6, wherein the positioning pin 6 and the base 7 are connected through a sliding rail to achieve quick installation and locking, and the position-avoiding ram 5 is used to hit the compression valve stress pin to separate the valve seat and the lower working cylinder 2.

[0028] It should be noted that although the utility model is described through the above embodiments, the utility model can also have other various embodiments. Without departing from the spirit and scope of the utility model, those skilled in the art can obviously make various corresponding changes and modifications to the utility model, but these changes and modifications should all belong to the scope protected by the utility model claims and equivalents thereof.

Claims

1. A disassembling tool for a compression valve and a working cylinder in a shock absorber, characterized by: The compression valve (4) of the shock absorber divides the working cylinder of the shock absorber into an upper working cylinder (1) and a lower working cylinder (2), the side wall of the lower working cylinder (2) is uniformly provided with a plurality of through holes (3) along the circumference, the disassembly tool comprises a supporting mechanism for supporting the lower working cylinder (2) and a disassembly mechanism used in cooperation with the supporting mechanism and for disassembling the compression valve (4) and the lower working cylinder (2); The supporting mechanism comprises a base (7) and two vertically and oppositely arranged positioning pins (6) on the base (7), and the lower working cylinder is hung on the positioning pins (6) through the through holes (3) on the circumferential surface. The disassembly mechanism comprises a position-avoiding ram (5), and the body bottom of the position-avoiding ram (5) is provided with a U-shaped groove (8) for avoiding the positioning pins.

2. The disassembling tool for the compression valve and the working cylinder of a shock absorber according to claim 1, characterized in that: The outer diameter of the positioning pin (6) is matched with the through hole (3) of the corresponding working cylinder.

3. The disassembling tool for the compression valve and the working cylinder of the shock absorber according to claim 1, characterized in that: At least one positioning pin (6) is slidably connected with the base (7) through a sliding mechanism.

4. The disassembling tool for the compression valve and the working cylinder of a shock absorber according to claim 3, characterized in that: A recess (9) is transversely arranged on the base (7), the bottom of the positioning pin (6) is nested in the recess (9), and the outer side of the bottom of the slidingly arranged positioning pin is further connected with a positioning table (10), at least one positioning pin (6) is slidably arranged in the recess with the corresponding positioning table (10), and the positioning table (10) is provided with a fixing hole (11) for fixing a screw.

5. The disassembling tool for the compression valve and the working cylinder of a shock absorber according to claim 1, characterized in that: The compression valve is in interference fit with the inner walls of the upper working cylinder (1) and the lower working cylinder (2).