Gear assembly centering and floating device

By designing a gear assembly centering and floating device, and utilizing pneumatic components and position sensors, automated gear positioning and floating assembly are achieved, solving the problems of low efficiency and poor consistency in manual assembly, avoiding lubricant loss, and improving production efficiency.

CN223718820UActive Publication Date: 2025-12-26AVINA INTELLIGENT TECHNOLOGY (QINGDAO) CO LTD
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Patent Information

Application Number
CN202520155299.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-26
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

The existing gear assembly process suffers from low manual efficiency, poor assembly consistency, and easy wiping away of lubricating oil.

Method used

A gear assembly centering and floating device was designed, comprising an installation component, a pneumatic component, a detection component, and a fixing component. The device utilizes pneumatic components to drive lifting components and position sensors to achieve automatic positioning and floating assembly of gears.

Benefits of technology

It improves the automation level of gear assembly, avoids wiping away lubricating oil, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a centering and floating device for gear assembly, relates to the technical field of automatic gear assembly, and aims to solve the problems that when an existing centering and floating device for gear assembly is used, manual assembly efficiency is low, assembly consistency is poor, and lubricating oil is wiped off. The main body is of a cylindrical structure; the guide shaft is mounted at the bottom of the body; the pneumatic part is mounted on the bottom side of the mounting plate; the lifting piece is fixedly connected with the damping piece; the identification piece is mounted at the bottom of the guide shaft; the position sensor is installed on the fixing piece. During assembly, the pneumatic part drives the lifting part to move so as to drive the damping part to move upwards, the gear is placed on the main body, the assembly mechanism presses the gear and the guide shaft downwards to the position sensor, the recognition part is detected through the position sensor, and the gear is rotationally meshed into the attack shell; the device realizes positioning and floating when the gear is automatically assembled, so that the gear is automatically assembled, and the production efficiency and the automation degree are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to gear automatic assembly technical field, more specifically, especially relates to a gear assembly centering and floating device. BACKGROUND

[0002] The device is used for assembling gears and gear assemblies. In the prior art, manual assembly is inefficient, and the consistency of assembly is poor, and the lubricating oil is easily wiped off. SUMMARY

[0003] To solve the above technical problems, the utility model provides a gear assembly centering and floating device to solve the problem of low efficiency of manual assembly, poor consistency of assembly and easy wiping of lubricating oil.

[0004] The utility model discloses a gear assembly centering and floating device, which achieves the purposes and effects through the following specific technical means:

[0005] A gear assembly centering and floating device includes a mounting assembly, a pneumatic assembly, a detection assembly and a fixing assembly.

[0006] The mounting assembly includes a main body, which is a cylindrical structure, and a guide shaft, which is also a cylindrical structure and is installed at the bottom of the main body.

[0007] Further, the mounting assembly further includes:

[0008] An identification piece is installed at the bottom of the guide shaft, and a damping piece is connected with the guide shaft.

[0009] Further, the mounting assembly further includes:

[0010] A shaft sleeve is connected with the damping piece, and a mounting plate is fixedly connected with the shaft sleeve and connected with the damping piece.

[0011] Further, the pneumatic assembly includes:

[0012] A pneumatic piece is installed at the bottom side of the mounting plate, and a lifting piece is slidingly connected with the pneumatic piece and fixedly connected with the damping piece.

[0013] Further, the detection assembly includes:

[0014] A fixing plate is fixedly installed at the bottom of the mounting plate, an upper detection sensor is installed at the top of the fixing plate, and a lower detection sensor is installed at the bottom of the fixing plate.

[0015] Further, the fixing assembly comprises:

[0016] The fixing member is fixedly installed on the lifting member; and the position sensor is installed on the fixing member.

[0017] Compared with the prior art, the device has the following beneficial effects:

[0018] 1. In the device, the lifting member is in sliding connection with the pneumatic member, and the position sensor is connected with the fixing member. During assembly, the pneumatic member drives the lifting member to move, and in turn drives the damping member to move upward. The gear is placed on the main body, and the assembly mechanism presses the gear and the guide shaft downward until the position sensor, and the gear is rotated and engaged into the inside of the shell. The device realizes positioning and floating during automatic gear assembly of the equipment, so that the gear realizes automatic assembly, improves production efficiency and automation degree, and is suitable for use for various products, is more mechanized, and can avoid the phenomenon that lubricating oil is wiped off. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a front view of the device.

[0020] Figure 2 is a bottom view of the device.

[0021] Figure 3 is a partial exploded view of the device.

[0022] Figure 4 is a side view of the device.

[0023] In the drawings, the correspondence between the component names and the drawing numbers is as follows:

[0024] 1. mounting assembly; 101. main body; 102. guide shaft; 103. identification piece; 104. damping member; 105. shaft sleeve; 106. mounting plate; 2. pneumatic assembly; 201. pneumatic member; 202. lifting member; 3. detection assembly; 301. fixing plate; 302. upper detection sensor; 303. lower detection sensor; 4. fixing assembly; 401. fixing member; 402. position sensor. DETAILED DESCRIPTION

[0025] The embodiments of the device will be further described in detail below in combination with the drawings and examples.

[0026] Example:

[0027] As shown in the drawings Figure 1 to the drawingsFigure 4 As shown:

[0028] This utility model provides a gear assembly, alignment, and floating device, including a mounting assembly 1, a pneumatic assembly 2, a detection assembly 3, and a fixing assembly 4. The mounting assembly 1 includes: a main body 101, which is cylindrical in shape and is used to mount the gear; a guide shaft 102, which is also cylindrical and mounted on the bottom of the main body 101; the guide shaft 102 is used to be pressed down by an external assembly mechanism until it reaches the position sensor 402, thereby detecting the identification element 103 and rotating the gear to engage with the inside of the attack housing; the pneumatic assembly 2 is connected to the mounting assembly 1; the detection assembly 3 is mounted on the bottom of the mounting assembly 1; and the fixing assembly 4 is mounted on the mounting assembly 1.

[0029] Among them, such as Figure 3 As shown, the mounting assembly 1 also includes: an identification element 103, which is installed at the bottom of the guide shaft 102; the identification element 103 is used to identify the position of the upper detection sensor 302, the lower detection sensor 303, and the position sensor 402, thereby detecting the floating position of the gear; a damping element 104, which is connected to the guide shaft 102; the damping element 104 is used to assist in buffering when the assembly mechanism is pressed down, thereby driving the gear to float; a bushing 105, which is connected to the damping element 104; the bushing 105 is used to connect with the damping element 104; and a mounting plate 106, which is fixedly connected to the bushing 105 and also connected to the damping element 104; the mounting plate 106 is used to mount the pneumatic component 201, the fixing plate 301, and the fixing component 401.

[0030] Among them, such as Figure 2 As shown, the pneumatic assembly 2 includes: a pneumatic component 201, which is installed on the bottom side of the mounting plate 106; the pneumatic component 201 is used to connect to compressed air to drive the lifting component 202 to move up and down; and a lifting component 202, which is slidably connected to the pneumatic component 201 and fixedly connected to the damping component 104; the lifting component 202 is used to drive the damping component 104 to move up and down.

[0031] Among them, such as Figure 2As shown, the detection component 3 includes: a fixing plate 301, which is fixedly installed at the bottom of the mounting plate 106; the fixing plate 301 is used to install the upper detection sensor 302 and the lower detection sensor 303; the upper detection sensor 302 is installed at the top of the fixing plate 301; the upper detection sensor 302 is used to identify the identification element 103 when it is in the upper position; the lower detection sensor 303 is installed at the bottom of the fixing plate 301; the lower detection sensor 303 is used to identify the identification element 103 when it is in the lower position.

[0032] Among them, such as Figure 1 As shown, the fixing component 4 includes: a fixing member 401, which is fixedly installed on the lifting member 202; the fixing member 401 is used to install the position sensor 402; the position sensor 402 is installed on the fixing member 401; the position sensor 402 is used to detect the position of the identification member 103.

[0033] The specific usage and function of this embodiment are as follows:

[0034] In this invention, during assembly, the pneumatic component 201 drives the lifting component 202 to move, which in turn drives the damping component 104 to move upward. The upper detection sensor 302 and the lower detection sensor 303 can detect the vertical position of the identification component 103, exposing the main body 101. The gear is placed on the main body 101, and the assembly mechanism presses the gear and guide shaft 102 downward until they reach the position sensor 402. The position sensor 402 detects the identification component 103 and rotates the gear to engage inside the attack housing. This device realizes the positioning and floating of the automatic gear in the equipment, enabling automated gear assembly, improving production efficiency and automation, and is applicable to a variety of products.

Claims

1. A gear assembly centering and floating device characterized by: The application relates to a kind of installation components (1), pneumatic components (2), detection components (3) and fixed components (4) are included; The installation component (1) includes: main body (101), the main body (101) is cylindrical structure;Guiding shaft (102), the guiding shaft (102) is cylindrical structure, and the guiding shaft (102) is installed in main body (101) bottom;The pneumatic component (2) is connected with installation component (1);The detection component (3) is installed in installation component (1) bottom;The fixed component (4) is installed on installation component (1).

2. A gear assembly centering and floating device as claimed in claim 1, characterized in that: The installation component (1) further includes: Identification piece (103), identification piece (103) is installed in guiding shaft (102) bottom;Damping piece (104), damping piece (104) is connected with guiding shaft (102).

3. A gear assembly centering and floating device as claimed in claim 2, characterized in that: The installation component (1) further includes: Shaft sleeve (105), shaft sleeve (105) is connected with damping piece (104);Mounting plate (106), mounting plate (106) is fixedly connected with shaft sleeve (105), and mounting plate (106) is connected with damping piece (104).

4. A gear assembly centering and floating device as claimed in claim 3, characterized in that: The pneumatic component (2) includes: Pneumatic piece (201), pneumatic piece (201) is installed in mounting plate (106) bottom side edge;Lifting piece (202), lifting piece (202) is slidably connected with pneumatic piece (201), and lifting piece (202) is fixedly connected with damping piece (104).

5. A gear assembly centering and floating device as claimed in claim 4, wherein: The detection component (3) includes: Fixed plate (301), fixed plate (301) is fixedly installed in mounting plate (106) bottom;Upper detection sensor (302), upper detection sensor (302) is installed in fixed plate (301) top;Lower detection sensor (303), lower detection sensor (303) is installed in fixed plate (301) bottom.

6. A gear assembly centering and floating device as claimed in claim 5 wherein: The fixed component (4) includes: Fixed piece (401), fixed piece (401) is fixedly installed on lifting piece (202);Position sensor (402), position sensor (402) is installed on fixed piece (401).