Convenient stretch film processing equipment
By using a convenient stretch film processing equipment, pre-cut slits can be directly cut on the stretch film roll using a disc cutter and a fixing mechanism, which solves the problem of difficult cutting of already wound film and improves efficiency and cutting consistency.
Patent Information
- Application Number
- CN202520104452.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing technology lacks specialized equipment to safely and accurately cut pre-cuts in wound stretch film, resulting in low efficiency and poor cutting consistency.
A convenient stretch film processing device was designed, including a frame, a worktable, a disc cutter, and a drive mechanism. The pre-cutting teeth on the disc cutter directly cut pre-cuts the stretch film roll. The stability is ensured by the fixing mechanism of the support rod and the limit cover. The height adjustment of the swing table allows for flexible adjustment.
This technology enables the direct cutting of easily tearable pre-cut slits without altering the shape of the stretched film roll, improving production efficiency, reducing material waste, and ensuring the safety and consistency of the cutting process.
Smart Images
Figure CN223719584U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stretch film equipment technology, and in particular to a convenient stretch film processing equipment. Background Technology
[0002] In the packaging industry, stretch film is widely used for bundling and protecting goods. To facilitate easy tearing during use, some convenient stretch films have pre-cut slits on the film for easy tearing. In the traditional stretch film production process, the pre-cutting is usually done before the stretch film is rolled into a tube, that is, at the end of the film production line, before the material is formed into a finished roll.
[0003] However, for already wound stretch film, adding pre-cuts to improve usability presents significant challenges. There is a lack of specialized equipment on the market designed to handle already wound stretch film and safely and accurately cut pre-cuts into it. Traditional methods may rely on manual operation, which is not only inefficient but also makes it difficult to guarantee consistent and safe cutting.
[0004] Therefore, there is an urgent need to develop a new type of convenient stretch film processing equipment that can easily cut out pre-cut slits in the already wound stretch film. Utility Model Content
[0005] This invention proposes a convenient stretch film processing device, which can easily cut out pre-cut slits in the already wound stretch film for easy tearing, thus solving the above-mentioned problems existing in the use of the prior art.
[0006] The technical solution of this utility model is implemented as follows: a convenient stretch film processing equipment includes a frame, a worktable that slides left and right on the frame, a disc cutter and a drive mechanism for driving the disc cutter to rotate on the upper side of the worktable, a plurality of pre-cutting teeth on the edge of the disc cutter, and a stretch film roll fixing mechanism on the worktable.
[0007] Preferably, the stretch film roll fixing mechanism includes a support rod arranged horizontally to the left and right, a fixing plate is fixedly connected to the left end of the support rod, the fixing plate is fixedly connected to the worktable, and the upper end surface of the fixing plate is lower than the top of the support rod.
[0008] Preferably, a limiting cover is provided on the right end of the support rod, the limiting cover is threaded onto the right end of the support rod, and a stretch film roll limiting plate is integrally formed on the side of the limiting cover.
[0009] Preferably, the driving mechanism comprises a swing table, a motor and a speed reducer, the swing table is rotationally connected with a rotating shaft on the right side, the disc cutter is fixed on the rotating shaft, the motor is fixed on the left side of the swing table, the speed reducer is fixed on the swing table and connected with the motor, and the output shaft of the speed reducer is connected with the rotating shaft.
[0010] Preferably, the swing table is rotationally connected with a middle shaft in the middle, the two ends of the middle shaft are fixed on the frame, the frame is fixedly connected with a telescopic cylinder on the left side of the swing table, a hinge rod is hingedly connected on the piston rod of the telescopic cylinder, and the other end of the hinge rod is hingedly connected on the left end of the swing table.
[0011] Preferably, the frame is fixedly connected with rails arranged from left to right on the lower side of the workbench, the rails are symmetrically arranged in front and back, and the workbench is provided with upper rollers on the upper side of the rails and lower rollers on the lower side of the rails.
[0012] Preferably, the workbench is fixedly connected with a hand lever.
[0013] In conclusion, the utility model has the advantages of:
[0014] 1. When the utility model is used for cutting the pre-cut of the stretched film roll, the workbench is first moved to the rightmost position, then the stretched film roll is fixed on the stretched film roll fixing mechanism, then the driving mechanism drives the disc cutter to rotate, then the workbench is moved from right to left at the rotating speed of the disc cutter, so that the pre-cut teeth on the disc cutter cut the pre-cut on the stretched film roll in the axial direction. The utility model can cut the pre-cut on the stretched film roll without changing the shape of the stretched film roll. This feature greatly simplifies the operation process, avoids the problem of unfolding and cutting in the traditional method, improves the production efficiency, and reduces the possibility of material waste.
[0015] 2. The fixing mechanism ensures the stability of the stretched film roll during cutting, the supporting rod is used for sleeving the stretched film roll, so that the stretched film roll is supported, so that the disc cutter can accurately cut the pre-cut on the stretched film roll. The limiting device can stably lock the stretched film roll to prevent it from sliding during cutting.
[0016] 3. The swing table and the height adjusting mechanism give the disc cutter flexible adjustment capability, which can lift the cutter in the non-working state to facilitate the loading and unloading of the stretched film roll, and can accurately set the cutting depth during working, meeting the diversified processing requirements. This further improves the operation convenience and application range of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0018] Figure 1 It is the first structural schematic diagram of the present application.
[0019] Figure 2 It is the second structural schematic diagram of the present application.
[0020] Figure 3 It is the third structural schematic diagram of the present application.
[0021] Figure 4 It is the structural schematic diagram of the present application after the explosion of the limiting cover.
[0022] Figure 5 It is the structural schematic diagram of the present application when the stretch film roll is processed on the present application.
[0023] In the figure: 1, rack; 2, workbench; 3, disc cutter; 31, pre-cutting tooth; 41, support rod; 42, fixed plate; 43, limiting cover; 44, stretch film roll cylinder limiting plate; 51, swing table; 52, motor; 53, speed reducer; 54, rotating shaft; 61, middle shaft; 62, telescopic cylinder; 63, hinge rod; 71, track; 72, upper roller; 73, lower roller; 8, hand lever; 9, stretch film roll. DETAILED DESCRIPTION
[0024] The following will combine the drawings in the embodiments of the present application to make a better description of the present application. Figures 1-5 The technical solutions in the embodiments of the present application are described clearly and completely, obviously, the described embodiments only constitute some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.
[0025] Embodiment:
[0026] As Figures 1 to 5The utility model discloses a kind of processing equipment of convenient stretch film, including rack 1, workbench 2 is slidably arranged on rack 1 left and right, in addition, rack 1 is equipped with disc cutter 3 on the upside of workbench 2 and the driving mechanism for driving disc cutter 3 rotation, wherein, disc cutter 3 edge is equipped with several pre-cutting tooth 31, and workbench 2 is equipped with stretch film reel fixing mechanism.The utility model is pre-cutting when cutting to the stretch film of roll, first make workbench 2 move to the rightmost side, then stretch film roll 9 is fixed on stretch film reel fixing mechanism, then driving mechanism drives disc cutter 3 rotation, then make the rotating speed of workbench 2 match disc cutter 3 from right to left movement, so pre-cutting tooth 31 on disc cutter 3 is along with the movement of stretch film roll 9 from left to right, and pre-cutting is directly cut on stretch film roll in axial direction.The utility model can directly cut pre-cutting that is easy to tear on its surface without changing the shape of stretch film roll.This feature greatly simplifies the operation process, avoids the problem of needing to be unfolded before cutting in traditional method, improves production efficiency, and reduces the possibility of material waste.
[0027] Specifically, stretch film reel fixing mechanism includes support rod 41 that is transversely arranged left and right, fixed plate 42 is fixedly connected to the left end of support rod 41, fixed plate 42 is fixedly connected on workbench 2, and the upper end surface of fixed plate 42 is lower than the top of support rod 41, so as to prevent interference to disc cutter 3.In addition, limit cover 43 is arranged on the right end of support rod 41, limit cover 43 is threadedly connected on the right end of support rod 41, and stretch film reel limiting plate 44 is integrally formed on the side surface of limit cover 43.When fixing stretch film roll, first, stretch film roll is sleeved on support rod 41, then limit cover 43 is threadedly connected on the right end of support rod 41, so that stretch film reel limiting plate 44 on limit cover 43 limits stretch film roll sleeve, and fixed plate 42 and stretch film reel limiting plate 44 clamp the left and right ends of stretch film roll, to prevent sliding, so that stretch film roll remains stable.
[0028] Wherein, driving mechanism includes swing table 51, motor 52 and speed reducer 53, pivot shaft 54 is rotatably connected to the right side of swing table 51, disc cutter 3 is fixed on pivot shaft 54, motor 52 is fixed on the left side of swing table 51, speed reducer 53 is fixed on swing table 51 and connected with motor 52, the output shaft of speed reducer 53 is connected with pivot shaft 54, and disc cutter 3 on pivot shaft 54 can rotate at appropriate speed by motor 52 through speed reducer 53, so as to facilitate the moving speed of workbench 2, realize continuous cutting on stretch film roll.
[0029] Further, the middle shaft 61 is rotatably connected in the middle of the swing table 51, both ends of the middle shaft 61 are fixed on the rack 1, in addition, the rack 1 is fixedly connected with the telescopic cylinder 62 on the lower side of the left end of the swing table 51, the piston rod of the telescopic cylinder 62 is hingedly connected with the hinge rod 63, the other end of the hinge rod 63 is hingedly connected on the left end of the swing table 51, the piston rod is driven to move up and down by the telescopic cylinder 62, so that the swing table 51 can be driven to swing up and down by the hinge rod 63 with the middle shaft 61 as the center, thereby achieving the height position adjusting function of controlling the up and down movement of the disc cutter 3. The swing table 51 and its height adjusting mechanism give the disc cutter 3 flexible adjustment capability, which can not only lift the cutter in the non-working state to facilitate the loading and unloading of the stretch film roll, but also accurately set the cutting depth during work, meeting the diversified processing requirements. This further improves the operation convenience and application range of the equipment.
[0030] The specific structure that the workbench 2 is slidably arranged on the left and right of the rack 1 is that the rack 1 is fixedly connected with the track 71 arranged from left to right on the lower side of the workbench 2, the track 71 is symmetrically provided with two tracks, the upper roller 72 is arranged on the upper side of the track 71, and the lower roller 73 is arranged on the lower side of the track 71, so that the workbench 2 can stably slide on the track 71.
[0031] In the utility model, the workbench 2 is fixedly connected with the hand lever 8, the hand lever 8 enables the operator to directly control the movement of the workbench 2, and the work progress can be adjusted according to the actual situation. Especially when cutting the stretch film in the roll shape, the hand lever 8 can help the operator to accurately control the moving speed of the workbench 2, and ensure that the pre-cutting tooth 31 on the disc cutter 3 can form an ideal pre-cutting on the stretch film roll. It should be noted that the workbench 2 can also be automatically controlled, a lead screw motor can be arranged on the rack 1, a lead screw is connected to the lead screw motor, and a nut seat is fixed on the lower side of the workbench 2 and is in threaded connection with the lead screw, so that the workbench 2 can be driven to move left and right by the lead screw motor. It should be noted that the speed of the workbench moving left and right driven by the lead screw motor and the rotating speed of the disc cutter should be kept synchronous. Since the lead screw motor, the lead screw and the nut seat are commonly used in the art, they are not particularly shown in the drawings.
[0032] The working principle of the utility model is as follows:
[0033] I. Preparation stage:
[0034] First, move the workbench 2 to the rightmost position, and install the completed stretch film roll 9 on the supporting rod 41, then use the limiting cover 43 to fix it, to ensure that the stretch film roll does not slip or rotate during cutting. Preferably, the disc cutter 3 is in the raised position to easily fit the stretch film roll into the supporting rod 41.
[0035] II. Pre-start setup:
[0036] According to the diameter of the stretch film roll and the desired location and depth of the pre-cut, adjust the height of the disc cutter 3 on the swing table 51 using the telescopic cylinder 62 to reach the appropriate cutting position. Then check and confirm that the drive mechanism (motor 52, reducer 53) and the movement system of the workbench 2 are in normal condition, ready for cutting operation.
[0037] III. Cutting operation:
[0038] Start the drive mechanism to begin the slow rotation of the disc cutter 3. Since the disc cutter 3 has multiple pre-cut teeth 31 on its edge, as it rotates, these teeth will sequentially contact the surface of the stretch film roll. The operator holds the hand lever 8 (or through the drive mode of the lead screw motor and lead screw) and smoothly pushes the workbench 2 from right to left according to the rotation speed of the disc cutter 3. The movement speed of the workbench 2 needs to match the rotation speed of the disc cutter 3 to ensure that each pre-cut tooth 31 can accurately cut into the surface of the stretch film roll, forming uniform pre-cuts.
[0039] As the workbench 2 moves, the pre-cut teeth 31 on the disc cutter 3 will cut a series of easily torn pre-cuts directly on the roll-shaped stretch film along the axial direction of the stretch film roll without the need to unroll the stretch film.
[0040] IV. Completion of cutting:
[0041] When the workbench 2 moves to the leftmost position, the entire stretch film roll has completed the pre-cutting. At this time, stop the drive mechanism to stop the rotation of the disc cutter 3. Then use the telescopic cylinder 62 to lift the disc cutter 3 for subsequent removal of the processed stretch film roll. Remove the stretch film roll with pre-cuts and prepare for the processing of the next stretch film roll.
[0042] Key technical points of the above operation:
[0043] 1. Synchronous control: The movement speed of the workbench 2 and the rotation speed of the disc cutter 3 must be kept in sync, which is one of the key factors to ensure the quality of pre-cuts. If they are not synchronized, it may result in uneven or insufficient / overcut pre-cuts.
[0044] 2. Cutting depth adjustment: By adjusting the height of the swing table 51, the depth of the pre-cut teeth 31 cutting into the stretch film roll can be accurately controlled, thereby adapting to stretch film rolls of different thicknesses while avoiding damage to the internal material.
[0045] 3. Safety and stability: The limiting device and the stable workbench 2 sliding structure ensure safety during cutting to prevent accidents and also ensure the straightness and consistency of the cutting path.
[0046] It should be pointed out that the terms such as "front", "back", "vertical", "horizontal", etc. indicated in the utility model indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the protection scope of the utility model.
[0047] The above merely describes the preferred embodiments of the utility model and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A processing apparatus for a convenient stretch film, characterized by: The utility model provides an organic frame is provided with the workbench on the left and right slide, the disc cutter and the drive mechanism for driving disc cutter rotation are equipped on the workbench upside of frame, a plurality of pre-cutting teeth are equipped on the edge of disc cutter, the workbench is equipped with the stretch film reel fixing mechanism.
2. A convenient processing equipment for stretch film according to claim 1, characterized in that: The stretch film reel fixing mechanism comprises support rods arranged transversely left and right, the left end of the support rod is fixedly connected with a fixed plate, the fixed plate is fixedly connected on the workbench, and the upper end surface of the fixed plate is lower than the top of the support rod.
3. A compact film stretching apparatus according to claim 2, characterized in that: The right end of the support rod is provided with a limiting cover, the limiting cover is screwed on the right end of the support rod, and the side surface of the limiting cover is integrally formed with a stretch film reel limiting plate.
4. The apparatus of claim 1, wherein: The drive mechanism comprises a swing table, a motor and a speed reducer, the right side of the swing table is rotatably connected with a rotating shaft, the disc cutter is fixed on the rotating shaft, the motor is fixed on the left side of the swing table, the speed reducer is fixed on the swing table and connected with the motor, and the output shaft of the speed reducer is connected with the rotating shaft.
5. A convenient apparatus for processing stretch film according to claim 4, characterized in that: The middle part of the swing table is rotatably connected with a middle shaft, the two ends of the middle shaft are fixed on the frame, the frame is fixedly connected with a telescopic cylinder below the left end of the swing table, the piston rod of the telescopic cylinder is hingedly connected with a hinge rod, and the other end of the hinge rod is hingedly connected on the left end of the swing table.
6. A convenient film processing apparatus according to claim 1, characterized in that: The frame is fixedly connected with rails arranged from left to right below the workbench, the rails are symmetrically arranged in front and back, the upper side of the rails is provided with upper rollers below the workbench, and the lower side of the rails is provided with lower rollers.
7. The apparatus of claim 1, wherein: The workbench is fixedly connected with a hand control rod.